ATEQ F600HP User manual

ATEQ F600HP
Quick Start Guide

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Table of contents
Safety advisory / Warranty
Good practices and safety instructions 4
Air quality requirements 5
Preamble
ATEQ F600HP, an universal leak tester 6
Leak test 7
Principe of a cycle 7
Your ATEQ F600HP
Front panel 8
Connectors on the back panel (with all options) 9
Power supply connectors 11
Digital links 12
Analog outputs (option) 15
Digital inputs/outputs 16
Pneumatic connectors 19
Pneumatics configuration 21
User interface
Overview 22
Keys 22
Display 23
Starting up
Power up 25
Preparing a program 25
Modifying a parameter 26
Selecting a program 27
Starting and stopping current cycle 27
User adjustments
Options of the menus 28
Specifications
Characteristics 34

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ATEQ - Measurement Solution, Global Leader.
ATEQ
15, rue des Dames, Z.I.
78340 LES CLAYES-SOUS-BOIS
FRANCE
[email protected]
ateq.com
T.: [phone]
F.: [phone]
ATEQ K.K.
3 –41 ATEQ Building, Ikehata
Chiryu-city, Aichi-pref
JAPAN
[email protected]
ateq.co.jp
T.: [phone]
F.: [phone]
ATEQ China
98 Jian Peng Lu
Shanghai
CHINA
[email protected]n
ateq.com.cn
T.: [phone]
F.: [phone]
ATEQ SYSTEMS ANALYSIS TAIWAN CO.,
LTD.
NO. 3, LAN 223, San Jia Dong Street
40642, TAICHUNG
TAIWAN
[email protected].tw
ateq.com.tw
T.: [phone]
F.: [phone]
ATEQ CORP.
35980 Industrial Road Suite L
Livonia MI 48150
UNITED STATES
[email protected]
atequsa.com
T.: [phone]
F.: [phone]
We continuously work on improving our products. This is why information contained in this
manual, the device and the technical specifications may be modified without prior notification.
Pictures and figures in this manual are non-contractual.

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Safety advisory / Warranty
GOOD PRACTICES AND SAFETY INSTRUCTIONS
Safety recommendations
If the device is supplied with 100 / 240 V AC, it is mandatory to connect it to the ground with
a good link to the ground, to protect against electric hazard or electrocution.
It is dangerous to change the status of the outputs.
They can control power actuators or other equipment (mechanical, pneumatic, hydraulic,
electrical or other) which can cause serious personal injury and damage to surrounding
material.
For safety and quality measurement reasons, it is important, before powering on the device,
to ensure that it is air supplied with a minimum operating pressure (0.6 MPa ± 15%).
Recommendations for the test environment
Keep the test area as clean as possible.
Recommendations for operators
ATEQ recommends that the operators who use the devices have training and a level of
qualification that correspond to the job to perform.
General recommendations
—Read the user manual before using the device.
—All electrical connections to the device must be equipped with safety systems (fuses, circuit
breakers, etc.) adapted to the needs and in accordance with the applicable standards and
rules.
—To avoid electromagnetic interference, electrical connections to the device must be shorter
than 2 meters.
—Power supply plug must be grounded.
—Disconnect the device from the mains before performing any maintenance work.
—Shut off the compressed air supply when working on the pneumatic assembly.
—Do not open a connected device.
—Avoid splashing water on the device.
ATEQ is at your disposal for any information concerning the use of the device under maximum
safety conditions.
We draw your attention to the fact that ATEQ cannot be held responsible for any accident
related to a misuse of the measuring instrument, the workstation or non-compliance of the
installation with safety rules.
In addition, ATEQ declines any responsibility for the calibration or the fitting of their instruments
that is not done by ATEQ.
ATEQ also declines any responsibility for any modification (program, mechanical or
electrical) of the device done without their written consent.

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AIR QUALITY REQUIREMENTS
The air supplied into the device must be clean and dry. Even though the device is provided
with a filter, the presence of dust, oil or impurities may cause malfunction.
Air quality requirements according to ISO standard 8573
The air must be clean and dry.
The presence of impurities, oil or humidity in the air may cause deterioration which will not
be covered by the warranty.
When the instrument is working in vacuum conditions, impurities must be prevented from
being drawn into its internal components.
For this purpose, we strongly recommend that a suitable airtight filter is installed between the
part under test and the instrument.
ATEQ recommends the following characteristics for the air supplied into the device.
Recommended additional equipment
ATEQ recommends the installation of this additional equipment:
—Air dryer to provide dry air at less than - 40°C dew point
—25 microns and 1/100 microns double filter
Air characteristics
ISO standard 8573 class
Grain size and concentration
0.1 μm and 0.1 mg/m3
Class 1
Dew point under pressure
- 40°C dew
Class 2
Maximum concentration of oil
0.01 mg/m3
Class 1

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Preamble
ATEQ F600HP, AN UNIVERSAL LEAK TESTER
ATEQ F600HP is a leak detector that tests the air tightness of parts.
ATEQ F600HP can memorize 128 different test programs.

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LEAK TEST
Leak test and Desensitized Mode
The test pressure is applied to the input of the test part 3 .
The measurement is performed by the pressure sensor 2 .
1 Device
2 Pressure sensor
3 Part under test
Desensitized Mode: there is no leak fullscale. The limit is the test pressure.
PRINCIPLE OF A CYCLE
The measurement cycle is made of 4 main phases: fill, stabilization, test, dumping.
0 Waiting phase
1 Fill phase
2 Stabilization phase
3 Test
4 Dumping

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Your ATEQ F600HP
FRONT PANEL
The user interface is located on the front panel.
1 Display
2 Cycle keys
3 Navigation keys
4 USB connectors
5 Mechanical Pressure Regulator
For more information, refer to User interface.

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CONNECTORS ON THE BACK PANEL (WITH ALL OPTIONS)

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Ref
Name
Description
1
J1
Analog outputs - pressure and leak (option)
2
J5
Fieldbus connector (option)
3
J10
Program selection extension connector (option)
4
J12
Printer RS232 connector / Modbus (option) or Profibus (option)
5
T
Test output (High pressure connector)
6
-
High pressure air input connector to the metallic filter (option)
7
-
Pressure range
8
-
Part number / Serial number
9
-
Air supply energy information
10
-
Pilot pressure input
11
-
Ground
12
J11
Relay board connector (digital inputs/outputs and 24 V DC - 2 A power
supply) (option)
13
J9
Outputs code board connector (digital inputs/outputs) (option)
14
J7
Connector for 24 V DC - 2 A or 100 / 240 V AC power supply
(according option provided)
15
J6
Fieldbus connector (option)

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POWER SUPPLY CONNECTORS
The device can be connected to an external power supply (24 V DC - 2 A) or provided with an
internal power supply (100 / 240 V AC) (option).
External supply
24 V DC connector (J7)
The device can be connected to a 24 V DC - 2 A power supply through a M12 4 pins type
connector.
24 V DC on the relay board connector (J11) (option)
The device can also be connected to a 24 V DC - 2 A power supply through J11 connector
on the relay board.
24 V DC to the pin 2 or 4 .
Pin number
Signal
1
Not connected
2
+ 24 V DC
3
Not connected
4
Ground: 0 V
Pin number
Signal
2
+ 24 V DC
4
+ 24 V DC
16
Ground: 0 V
16
4
2

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Internal supply only
100 / 240 V AC connector (J7) (option)
The device can be connected to a 100 / 240 V AC power supply (option).
This connector has an ON/OFF button.
It is mandatory to connect the device to the ground with a good link to the ground, to protect
against electric hazard or electrocution.
1 ON
0 OFF
DIGITAL LINKS
PC USB connectors (on front face)
USB connectors can be used for connecting miscellaneous compatible USB devices.
The USB connectors are located under the rubber cover 1(see figure).
1 Rubber cover
2 USB connector to PC
3 USB connector to USB key
Do not connect two USB devices at the same time.
Do not use a cable longer than 2 m.
Push the rubber cover 1slightly forward for an easy access to USB connectors 2and 3.
Only use this connection for temporary communication. Connection to a PC cannot be used
permanently because the communication can be disconnected by the PC.

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Printer RS232 connector / Modbus (option) or Profibus (option)
(J12)
RS232 –SubD 9 pins male connector (printer)
RS232 for printer, bar code reader, PC connection.
RS232 SubD 9 pins female connector (Profibus) option
Profibus: SubD 9 pins female connector.
Pin number
Signal
1
Not used
2
RXD data input
3
TXD data input
4
Not used
5
Ground
6
Not used
7
RTS request to send
8
CTS clear to send
9
Not used
Pin number
Signal
1
PE (ground)
2
Not used
3
Data line A
4
CNTR - A (repeater control signal)
5
DGND (logic ground)
6
VP (supply)
7
Not used
8
Data line B
9
Not used

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Devicenet connectors (J5) (J6) (option)
M12 type connector - 5 pins male connector (J5) (Devicenet input)
For connection to others ATEQ devices.
M12 type connector - 5 pins female connector (J6) (Devicenet output)
For connection to other ATEQ devices.
Profinet connectors (J5 + J6) (option)
M12 D coded type connector - 4 pins female connector (J5 + J6)
Pin number
Signal
1
Drain
2
V+
3
V-
4
CAN_H
5
CAN_L
Pin number
Signal
1
Drain
2
V+
3
V-
4
CAN_H
5
CAN_L
Pin number
Signal
1
Ethernet Tx + (Transmit Data +)
2
Ethernet Rx + (Receive Data +)
3
Ethernet Tx - (Transmit Data -)
4
Ethernet Rx - (Receive Data -)

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Ethernet connector (J5 + J6) (option)
Standard connection Ethernet TCP / IP protocol.
One of these network protocols is available:
—Ethernet IP
—Profinet
—Ethercat
ANALOG OUTPUTS (OPTION)
M12 type connector –8 pins Female connector (J1)
Pin number
Description
1
Ground pressure
2
0 –10 V DC Pressure
3
Ground pressure (Diff)
4
0 –10 V DC Pressure (Diff)
5
Signal contact event
6
Ground contact event
7
Other options
8
Other options

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DIGITAL INPUTS/OUTPUTS
The 24V DC power supply for the digital inputs can be provided by 2 means:
—The internal power supply of the device (0.3 A max)
—An external power supply provided by the customer.
Inputs default mode is PNP. NPN mode is available on request.
Relay board connector (J11) (option)
Characteristics
—Inputs
• Activation: + 24 V DC
—Outputs
• Dry contacts
• 60 V AC / DC max - 200 mA max
The device can be energized through the J11 connector of the relay board (except if
internal supply option):
—0 V to the pin 16
—24 V DC to the pin 2or 4.
Pin number
Inputs / outputs
Description
1
Input 1
RESET
2
+ 24 V DC
Common
3
Input 2
START
4
+ 24 V DC
Common
5
Input 3
Program selection
6
Input 4
Program selection
7
Input 5
Program selection
8
Input 6
Program selection
9
Input 7
Program selection (programmable input)
10
Output
Common floating output
11
Output
Pass part
12
Output
Fail Part Up
13
Output
Fail Part Down
14
Output
Warning
15
Output
End of cycle
16
0 V
Ground

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Program selection extension connector (J10) (option)
The J10 connector is an extension of the J11 connector that enables the selection of 128
programs.
Characteristics
—Inputs
• Activation: + 24 V DC
Program selection (J11 and J10)
The connectors J11 and J10 (option) enable you to select a program from digital inputs.
Combinations of connector pins to activate for program selection.
* X is equal to 0 or 1 in function of the program number.
Pin number
Inputs/outputs
Description
1 (I8)
Input 8
Program selection from 33 to 64 (programmable input)
2 (I9)
Input 9
Program selection from 65 to 128 (programmable input)
Program
number
J11
J10
Pin 5
(input 3)
Pin 6
(input 4)
Pin 7
(input 5)
Pin 8
(input 6)
Pin 9
(input 7)
Pin 1
(input 8)
Pin 2
(input 9)
1
0
0
0
0
0
0
0
2
1
0
0
0
0
0
0
3
0
1
0
0
0
0
0
4
1
1
0
0
0
0
0
5
0
0
1
0
0
0
0
6
1
0
1
0
0
0
0
7
0
1
1
0
0
0
0
8
1
1
1
0
0
0
0
9
0
0
0
1
0
0
0
10
1
0
0
1
0
0
0
11
0
1
0
1
0
0
0
12
1
1
0
1
0
0
0
13
0
0
1
1
0
0
0
14
1
0
1
1
0
0
0
15
0
1
1
1
0
0
0
16
1
1
1
1
0
0
0
17 to 32
X*
X
X
X
1
X
X
33 to 64
X
X
X
X
X
1
X
65 to 128
X
X
X
X
X
X
1

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Valve codes and auxiliary outputs board connector (J9)
(option)
Characteristics
—Outputs:
• 24 V DC - 100 mA max per output
—Inputs:
• Activation: + 24 V DC.
Pin number
Inputs / outputs
Description
1
+ 24 V DC
Common (outputs 1, 2,3)
2
Output 1
Open collector
3
Output 2
Open collector
4
Output 3
Open collector
5
+ 24 V DC
Common (outputs 4, 5, 6)
6
Output 4
Open collector
7
Output 5
Open collector
8
Output 6
Open collector
9
Input 1
Programmable input
10
Input 2
Programmable input
11
Input 3
Programmable input
12
Input 4
Programmable input
13
Input 5
Programmable input
14
0 V
Ground
15
Input 6
Programmable input
16
0 V
Ground

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PNEUMATICS CONNECTORS
Pneumatic connectors used to connect the part under test are located on the back panel of
the device.
Pneumatic supply
The pneumatic supply has to meet specific requirements recommended by ATEQ. Refer to
Good practices and safety instructions section.
A specific filter may be necessary.
The air is supplied via the filter located on the back panel of the device.
HP metal air filter (option)
The metal filter is used for 20 MPa
range.

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Test outputs
The output enables parts to be connected (test).
—6 mm special 20 MPa metallic fitting
Exhaust output with a silencer
Air supply input 600kPa
Air supply input for the internal pilot
pressure 600 kPa (87 PSI) ± 15%
Instant fitting 6 mm diameter
Test air supply input
Test high pressure input (Filter is
optional if clean air is supplied) or air
supply input for the internal high
pressure regulator (option).
—6 mm special 20 MPa metallic fitting