Bradley Express EXD Series User manual

EXD-3/STD
EXD-3/JUV
Express® Deck Lavatory
System EXD Series
(Standard and Juvenile
Height)
Table of Contents
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Installation Instructions . . . . . . . . . . . . . . . . . 4-9
Cleaning and Maintenance . . . . . . . . . . . . . . . .9
Assembly of Components . . . . . . . . . . . . . . . .10
Vernatherm™ Valve . . . . . . . . . . . . . . . . . . . . .11
P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 1-800-BRADLEY Fax: [phone]
http://www.bradleycorp.com
Installation
Instructions
For Service Only
215-1276 Rev. C; EN 03-817
© 2004 Bradley Corporation
Page 1 of 11 6/8/04
IMPORTANT
Read this entire installation manual to ensure proper installation, then file these
instructions with the owner or maintenance department.
Flush all the water supply lines before making connections. Debris in supply
lines will cause the valves to malfunction.
Turn OFF electrical power to the outlet when installing the Express® Deck.
Wall anchors used must have a minimum pull-out rating of 1,000 lbs.
Product warranties may be found under "Product Information" on our web site at
www.bradleycorp.com.

Express® Deck Lavatory System EXD Series
EXD-3/STD, EXD-3/JUV Installation Instructions - For Service Only
26/8/04 Bradley Corporation • 215-1276 Rev. C; EN 03-817
EXD-3/STD & EXD-3/JUV Express® Deck Lavatory System Dimensions

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/STD, EXD-3/JUV
3Bradley Corporation • 215-1276 Rev. C; EN 03-817 6/8/04
Dimensions continued . . .
Standard Height
EXD-3/STD
Juvenile Height
EXD-3/JUV

Express® Deck Lavatory System EXD Series
EXD-3/STD, EXD-3/JUV Installation Instructions - For Service Only
46/8/04 Bradley Corporation • 215-1276 Rev. C; EN 03-817
(MM)
32"
(813)
28-5/8"
(727)
23-1/2"
(597)
11-3/8"
(289)
19-5/8"
(498) (8) 3/8" WALL
ANCHORS WITH
MINIMUM PULLOUT
RATING OF 1,000
LBS.
38-1/2"
(978)
24-3/8"
(619)
2-3/4"
(70)
21-3/4"
(552) 14-3/16"
(360)
38-1/2"
(978)
24-3/8"
(619) 7-5/8"
(194)
1/2" NPT HOT AND
COLD SUPPLIES
OR TEMPERED
SUPPLY - STUB
OUT 2" (50) FROM
WALL
Finished
Floor
CENTERLINE
15-1/4"
(387)
1-1/2" NPT DRAIN -
STUB OUT 3-1/2"
(89) FROM WALL
110 Volt GFCI
ELECTRICAL
OUTLET
(optional)
Figure 1a
Standard Height - EXD-3/STD
Installation Instructions
Supplies required:
• (8) 3/8" wall anchors, bolts and washers to mount frame and bowl to wall (minimum pull-out
rating of 1,000 lbs.)
• 1/2" NPT hot and cold supply piping
• 1-1/2" NPT drain piping
• 110 volt electrical outlet for optional 110/24 VAC plug-in transformer for infrared faucet option
Step 1: Rough in
IMPORTANT: Refer to Figure 1a below ( for Standard Height Express® Deck only)
or Figure 1b on page 5 (for Juvenile Height Express® Deck only) and
Figure 2 on page 5 (for both Standard and Juvenile Height units).
1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.
2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.
3. Install (8) 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer)
at the locations shown in Figure 1a below or 1b on page 5.
4. INFRARED FAUCET OPTION ONLY: Install the 110 volt GFCI electrical outlet per local code
at the location shown in Figure 1a below or 1b on page 5.
NOTE: The anchors will be used to mount the Express® Deck bowl and frame to the wall.

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/STD, EXD-3/JUV
5Bradley Corporation • 215-1276 Rev. C; EN 03-817 6/8/04
1-1/2" NPT DRAIN
STUB-OUT
110 Volt GFCI
ELECTRICAL
OUTLET
(optional)
1/2" NPT HOT AND
COLD SUPPLIES OR
TEMPERED SUPPLY
STUB-OUTS
(MM)
28"
(711)
24-5/8"
(625)
19-1/2"
(495)
11-3/8"
(289)
15-5/8"
(397) (8) 3/8" WALL
ANCHORS WITH
MINIMUM PULLOUT
RATING OF 1,000
LBS.
38-1/2"
(978)
24-3/8"
(619)
2-3/4"
(70)
21-3/4"
(552) 14-3/16"
(360)
38-1/2"
(978)
24-3/8"
(619) 7-5/8"
(194)
1/2" NPT HOT AND
COLD SUPPLIES
OR TEMPERED
SUPPLY - STUB
OUT 2" (50) FROM
WALL
FINISHED
FLOOR
CENTERLINE
15-1/4"
(387)
1-1/2" NPT DRAIN -
STUB OUT 3-1/2"
(89) FROM WALL
110 Volt GFCI
ELECTRICAL
OUTLET
(optional)
Figure 1b
Juvenile Height - EXD-3/JUV
Figure 2

Express® Deck Lavatory System EXD Series
EXD-3/STD, EXD-3/JUV Installation Instructions - For Service Only
66/8/04 Bradley Corporation • 215-1276 Rev. C; EN 03-817
Installation Instructions continued . . .
Step 2: Mounting frame to wall
1. Remove the ten Torx-head screws securing the panel to the frame, and remove the panel (see
Figure 3).
NOTE: Scuff panel does not need to be removed.
2. Position the frame against the wall, ensuring that it is level. If necessary, insert shims under the
frame until level.
NOTE: When mounted, the Standard and Juvenile Height frames should rest on the floor.
IMPORTANT: Anchoring the frame to a wall that is
not flat may cause the frame to
bend. If necessary, install shims to compensate for any wall
distortion.
3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims behind
the frame to ensure that it will not bend when anchored.
4. Once you have positioned the frame such that it is level and resting on the floor, and flat against
the wall or shimmed, use the 3/8" bolts and washers to mount the frame to the wall (see Figure
3 below and Figure 4 on page 7).
(6) 3/8" BOLT
AND WASHER
Figure 3
PANEL
FRAME
(10) TORX-HEAD
SCREW

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/STD, EXD-3/JUV
7Bradley Corporation • 215-1276 Rev. C; EN 03-817 6/8/04
Installation Instructions continued . . .
Step 3: Installing bowl assembly
IMPORTANT: Moving and positioning the bowl will require more than one person.
NOTE: Refer to Figure 4 below when installing the bowl assembly.
1. With someone to assist you, place the bowl assembly squarely onto the frame.
2. Attach the front of the bowl assembly to the frame using the four 1/4"-20 x 3/8" pan-head screws
and washers provided. Do not tighten screws at this time.
IMPORTANT: When bolting the bowl assembly to the frame and wall, do not
overtighten bolts. Overtightening bolts can damage the Terreon®
material.
3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied by
the installer) to bolt the bowl to the wall anchors.
4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame. Do
not overtighten.
Figure 4
3/8" BOLT
AND
WASHER
BOWL
ASSEMBLY
3/8" BOLT
AND WASHER
FRAME
1/4"-20 X 3/8"
PAN HEAD
SCREWS AND
WASHERS
3/8" BOLT
AND WASHER
(6) PLACES

Express® Deck Lavatory System EXD Series
EXD-3/STD, EXD-3/JUV Installation Instructions - For Service Only
86/8/04 Bradley Corporation • 215-1276 Rev. C; EN 03-817
Installation Instructions continued . . .
Step 4: Connecting supply and drain
1. FOR HOT AND COLD SUPPLY: Connect the Vernatherm™ Thermostatic Mixing Valve as
shown in Figure 5a.
NOTE: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet.
FOR SINGLE TEMPERED SUPPLY: Attach the stop/check/strainer to the 1/2" tempered supply
line. Connect the stop/check/strainer to the flexible supply hose (see Figure 5b).
FOR INFRARED FAUCET OPTION ONLY: Attach the stop/check/strainer to the 1/2" tempered
supply line. Connect the stop/check/strainer to the solenoid valves with the flexible supply hose
(see Figure 5b).
2. Install the two drain plugs in the two holes in the bottom of the bowl (see Figure 6).
3. Beneath the bowl, install the 1/4" rubber washers onto the drain plugs, and thread the waste tee
to the drain plugs.
4. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the waste tee and to the 1-1/2"
drain pipe stubbed out of the wall.
5. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly into
place.
#8 SCREW
BOWL
DRAIN
PLUG
PLUG
RUBBER
WASHER
WASTE SHOE WASTE TEE
Figure 6
Figure 5b
7-5/8"
(194mm)
1/2"-14 NPT
SUPPLIED BY
INSTALLER
THERMOSTATIC
MIXING VALVE
(S01-116)
COLD SUPPLY
STOP/STRAINER
CHECK VALVE
(S60-003)
TAILPIECE (129-007)
NUT (110-005)
WASHER (124-001AF)
HOT SUPPLY
Figure 5a

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/STD, EXD-3/JUV
9Bradley Corporation • 215-1276 Rev. C; EN 03-817 6/8/04
Installation Instructions continued . . .
Step 5: Completing installation
1. Install the faucets according to the installation instructions that came with your faucets.
2. Turn on the water supply to the Express® Deck and check for leaks.
3. FOR DECKS WITH INFRARED FAUCETS ONLY: Turn on the electrical power to the
electrical outlet and pass your hand in front of each faucet’s sensor until all the air is purged
from the lines and water is flowing smoothly.
4. After testing is complete, reinstall panel to frame. Fasten panel with ten Torx-head screws
provided (see Figure 3 on page 6).
Cleaning and Maintenance Instructions
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used
to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off
the surface immediately and flush with soapy water.
Terreon® and panel maintenance
The bowl is constructed of Terreon®, a densified solid surface material composed of an acrylic
modified polyester resin. Terreon® is resistant to chemicals, stains, burns and impact. Surface
damage can be easily repaired with everyday cleaners or fine grit abrasives. The panel is made of an
acrylic/ABS laminate, and will not chip, peel or flake. With regular cleaning, your Terreon® fixture
will provide years of dependable service.
Cleaning
• Daily Cleaning: Wipe the surface with a damp cloth and wipe dry.
• Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent.
Stubborn stains can be removed as follows:
1. Using a #7448 Scotch-Brite® pad, scrub with an abrasive cleanser such as Ajax®,
Comet® or Soft Scrub® and water.
2. Clean thoroughly with soapy water and allow to dry.
• Scorch Marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon® could
leave a scorch mark. Scorch marks can be removed by buffing with a #7448 Scotch-Brite pad or
with an abrasive cleaner.
•Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and
expensively be repaired. Contact your Bradley representative to order a repair kit and be sure to
specify color when ordering.
Panel cleaning
IMPORTANT: Do not use abrasive cleansers to clean the panel. Abrasive cleaners can mar
the surface.
•Graffiti/Vandalism: If vandals create markings on the panel, Bradley recommends using
Motsenbocker’s LIFT OFF® to remove ink and spray paint. Remover #3 is for ink and markers,
and Remover #4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered through Sanitary
Maintenance Service Inc. (call 1-800-451-5523 x 425 or visit
www.santitarymaintenance.com/product.htm for ordering information). After cleaning with LIFT
OFF®, give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil
and maintain the glossy finish.
NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products
named are regional in distribution and can be found in local supermarkets, department and hardware
stores or through your cleaning service. It is emphasized that all products should be used in strict
accordance with package instructions.

Express® Deck Lavatory System EXD Series
EXD-3/STD, EXD-3/JUV Installation Instructions - For Service Only
10 6/8/04 Bradley Corporation • 215-1276 Rev. C; EN 03-817
ACCESS PANEL
Standard 186-1152 (GRAY)
Standard 186-1152A (PUTTY)
Standard 186-1152B (COAL)
Juvenile 186-1159 (GRAY)
Juvenile 186-1159A (PUTTY)
Juvenile 186-1159B (COAL)
(12) TORX-HEAD
PANEL SCREW
160-378 (GRAY)
160-378A (PUTTY)
160-378B (COAL)
SCUFF PANEL
185-029 (GRAY)
185-029A (PUTTY)
185-029B (COAL)
FRAME
Standard S17-240
Juvenile S17-241
Frame and Panel
Assembly of Components
STOP/STRAINER
CHECK VALVE
S60-003
90° ELBOW
169-639
BRASS PIPE
NIPPLE
113-006DJ
7-5/8"
(194mm)
1/2"-14 NPT
SUPPLIED BY
INSTALLER
THERMOSTATIC
MIXING VALVE
(S01-116)
COLD SUPPLY
STOP/STRAINER
CHECK VALVE
(S60-003)
TAILPIECE (129-007)
NUT (110-005)
WASHER (124-001AF)
HOT SUPPLY
Vernatherm™ Thermostatic
Mixing Valve Assembly

Express® Deck Lavatory System EXD Series
Installation Instructions - For Service Only EXD-3/STD, EXD-3/JUV
11Bradley Corporation • 215-1276 Rev. C; EN 03-817 6/8/04
Valve Position is Hot Supply Cold Supply Valve Delivers
Correct Hot Cold Mixed 107°
Correct Hot No Water Valve shuts off or drips
Correct No Water Cold Valve shuts off or drips
Correct Hot Hot Hot
Correct Cold Cold Cold
Reversed Hot Cold Cold/below 107° Hot/above 107°
Reversed Hot No Water Hot
Reversed No Water Cold Cold
Reversed Hot Hot Hot
Reversed Cold Cold Cold
THEN
Vernatherm™ Mixing Valve Maintenance and Service
*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.
Maintenance Instructions
1. Disassemble the Vernatherm™ Valve as shown,
being careful not to damage the power element.
Replace the element, if necessary.
2. If necessary, remove the old flip ring and replace
with a new ring.
NOTE: An old or worn flip ring may cause
temperature fluctuation and/or water chatter.
3. Reassemble the power element and valve body.
Apply grease to the main valve slide and gently
ease into position, rotating so that grease is applied
to the flip ring. Do not force the slide as this may
push the flip ring from its position. To test, rotate
the slide; a slight drag should be felt when correctly
installed.
4. Reassemble the valve.
Service Suggestions
When servicing the valve, make sure it is installed in the correct position. The most common error
occurs when the valve is installed in the reversed position, that is, the hot line is connected to the cold
line and the cold is connected to the hot.
NOTE: A red marking indicates the hot side of the valve.
The table below lists conditions that occur when the valve is installed correctly, and when it is in the
reversed position.
Flip Ring*
125-015
Power Element*
S27-019
Valve Slide
S01-039
Spring*
135-008
O-Ring*
125-001CH
Screw
160-175
Body
S73-027
Body (chrome)
S73-028
Cover
107-261B
IF