Burkert 3363 User manual

Operating instructions
Type 3363, 3364, 3365
AE3363, AE33
Electromotive diaphragm control valve

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 - 2023
Operating Instructions 2309/04_EUen_00815432/ Original DE

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Contents
1 OPERATING INSTRUCTIONS ................................................................................................................8
1.1 Symbols........................................................................................................................................8
1.2 Denitionofterms........................................................................................................................ 9
2 INTENDED USE ....................................................................................................................................10
3 BASIC SAFETY INSTRUCTIONS .........................................................................................................11
4 GENERAL NOTES.................................................................................................................................13
4.1 Contactaddress.........................................................................................................................13
4.2 Warranty .....................................................................................................................................13
4.3 InformationontheInternet........................................................................................................13
5 PRODUCT DESCRIPTION....................................................................................................................14
5.1 Generaldescription....................................................................................................................14
5.2 Properties .................................................................................................................................. 14
5.3 Variants....................................................................................................................................... 15
5.4 Options .......................................................................................................................................15
6 STRUCTURE AND FUNCTION.............................................................................................................16
6.1 Representation–Structureoftheelectromotivediaphragmcontrolvalve.............................16
6.2 Valvepositionaftersupplyvoltagefailure ................................................................................17
6.3 Safetyposition ...........................................................................................................................18
6.4 Displayofthedevicestatus .....................................................................................................18
6.5 Factorysettings.........................................................................................................................20
7 CONTROL ELECTRONICS...................................................................................................................21
7.1 Functionaldiagramoftheelectromotivediaphragmcontrolvalve .........................................23
7.2 Functionalityofthecontrolelectronics....................................................................................24
7.3 EnergystorageSAFEPOSenergy-pack(option) ......................................................................27
8 TECHNICAL DATA ................................................................................................................................31
Electromotive diaphragm control valve
Typ 3363, 3364, 3365
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Typ 3363, 3364, 3365
8.1 Standardsanddirectives...........................................................................................................31
8.2 Approvals ...................................................................................................................................31
8.3 Typelabel ...................................................................................................................................31
8.4 Labellingofforgedsteelvalvebody .........................................................................................32
8.5 Labellingoftubevalvebody(VP)..............................................................................................33
8.6 Operatingconditions .................................................................................................................34
8.7 Generaltechnicaldata...............................................................................................................37
8.8 Electricaldata ............................................................................................................................38
8.9 Flowcharacteristic.....................................................................................................................40
8.10 CvvaluesforVSforgedsteelvalvebodies ..............................................................................41
8.11 Flowvaluesforcastvalvebodiesandplasticvalvebodies....................................................44
8.12 Flowvaluesfortubevalvebodies.............................................................................................46
9 INSTALLATION......................................................................................................................................48
9.1 Safetyinstructionsforinstallation.............................................................................................48
9.2 Installationpositionofthediaphragmcontrolvalves ..............................................................48
9.3 Installationofdeviceswiththreadedconnection,angeconnection,clampconnectionor
bondedconnection....................................................................................................................51
9.4 Installationofdeviceswithweldedconnections......................................................................53
9.5 Installingactuatoronvalvebody ..............................................................................................56
9.6 Rotatingtheactuator.................................................................................................................61
9.7 Disassemblingtheactuator.......................................................................................................62
9.8 Holdingdevice ...........................................................................................................................64
10 ELECTRICAL INSTALLATION...............................................................................................................65
10.1 Electricalinstallationwithcircularplug-inconnector ..............................................................65
10.2 Electricalconnectioneldbusgateway ....................................................................................70
10.3 ElectricalconnectionbüS/CANopen.........................................................................................71
10.4 Electricalconnectioneldbusgateway ....................................................................................71
10.5 Electricalinstallationwithcablegland......................................................................................72
11 START-UP .............................................................................................................................................80
11.1 Safetyinstructions .....................................................................................................................80
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Typ 3363, 3364, 3365
11.2 Congurationoptionsforstart-up ............................................................................................80
11.3 Basesettings..............................................................................................................................80
11.4 Setthesafetyposition...............................................................................................................82
11.5 AdjustmentofpositioncontrolonAG2.....................................................................................83
11.6 AdjustmentofpositioncontrolonAG3.....................................................................................86
11.7 Setstandardsignalforset-pointposition ................................................................................89
11.8 Selectphysicalunitforprocesscontrol ...................................................................................90
11.9 Congureprocessvalues..........................................................................................................91
11.10Scaleprocesscontrol ................................................................................................................92
11.11Setdeadbandforprocesscontrol ...........................................................................................93
11.12SettingupprocesscontrolandexecutingP.LIN,P.TUNE........................................................94
11.13SetAUTOMATICoperatingstate...............................................................................................96
12 OPERATION..........................................................................................................................................97
12.1 Overview:availabilityoftheoperatingelements......................................................................97
12.2 Displayelements .................................................................................................................................. 98
12.3 Operatingelements..................................................................................................................100
12.4 büSserviceinterface ...............................................................................................................101
12.5 SIMcard–acquireandsavedata(option) .............................................................................102
13 DISPLAYOPERATION(OPTION) .......................................................................................................103
13.1 Userinterface...........................................................................................................................103
13.2 Descriptionofbuttons .............................................................................................................103
13.3 Displayviews ...........................................................................................................................104
13.4 Descriptionofsymbols............................................................................................................108
13.5 Accessrightsandpasswordprotection .................................................................................110
13.6 Screensaver.............................................................................................................................112
14 BASIC FUNCTIONS............................................................................................................................113
14.1 Changingtheoperatingstate,AUTOMATIC,MANUAL ..........................................................113
14.2 Enable–disablesealingfunction............................................................................................116
14.3 Enabling–disablingcorrectioncharacteristic .......................................................................118
14.4 Changeeectivedirection.......................................................................................................121
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Typ 3363, 3364, 3365
14.5 Disablingprocesscontrol........................................................................................................123
15 MANUALOVERRIDEOFVALVE ........................................................................................................124
15.1 Electricaloverrideofvalveondeviceswithoutadisplaymodule.........................................124
15.2 Electricaloverrideofvalveondeviceswithadisplaymodule ..............................................126
15.3 ElectricallyactuatingthevalveusingtheBürkertCommunicatorordisplaymodule..........127
15.4 Actuatingthevalvemechanically............................................................................................128
16 ADVANCED FUNCTIONS ...................................................................................................................133
17 OPERATING STRUCTURE AND FACTORY SETTING .......................................................................134
17.1 Operatingstructureofthecongurationarea ........................................................................134
17.2 Contextmenuforoperationondisplay ..................................................................................153
18 INDUSTRIAL ETHERNET ...................................................................................................................155
18.1 Fieldbusgatewaydescription .................................................................................................155
18.2 TechnicaldataIndustrialEthernet...........................................................................................157
18.3 Projectingviaeldbus .............................................................................................................158
18.4 Webserver ...............................................................................................................................160
19 CANopen ............................................................................................................................................163
19.1 Projectingviaeldbus .............................................................................................................163
19.2 CANopennetworkconguration.............................................................................................163
20 büS......................................................................................................................................................164
20.1 CablingofbüSnetworks .........................................................................................................164
20.2 CongurationofbüSnetworks................................................................................................164
21 MAINTENANCE ..................................................................................................................................165
21.1 Visualinspection ......................................................................................................................165
21.2 Replacingthediaphragm ........................................................................................................166
21.3 Maintenancenotications .......................................................................................................172
22 TROUBLESHOOTINGANDMESSAGES ...........................................................................................173
22.1 Errornotications.....................................................................................................................173
22.2 Noticationsondevicestatus“Outofspecication” ............................................................175
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Typ 3363, 3364, 3365
22.3 Noticationsondevicestatus“Functioncheck” ...................................................................176
23 CLEANING ..........................................................................................................................................177
23.1 Rinsingthevalvebody ............................................................................................................177
24 ACCESSORIES,REPLACEMENTPARTS..........................................................................................178
24.1 Communicationsoftware.........................................................................................................179
24.2 Spareparts...............................................................................................................................179
25 DISASSEMBLY ...................................................................................................................................180
26 PACKAGING,TRANSPORT................................................................................................................181
27 STORAGE ...........................................................................................................................................181
28 DISPOSAL ..........................................................................................................................................181
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Operating instructions
Typ 3363, 3364, 3365
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in an easily
accessible location for every user. The instructions must be available to each new owner of the device.
Importantsafetyinformation.
Carefully read through the operating instructions. Study in particular the chapters entitled Basic safety
instructions and Intended use.
▶The operating instructions must be read and understood.
1.1 Symbols
DANGER!
Warnsagainstanimminentdanger.
▶Failure to observe these instructions will result in death or serious injuries.
WARNING!
Warnsofapotentiallyhazardoussituation!
▶Failure to observe these instructions may result in serious injuries or death.
CAUTION!
Warnsagainstapossiblerisk.
▶Failure to observe these instructions may result in moderate or minor injuries.
ATTENTION!
Warnsofdamagetoproperty.
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, advice and recommendations.
Refers to information in these operating instructions or in other documentation.
▶Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk.
→Indicates a procedure to be carried out.
Indicates a result.
MENU Symbol for software interface texts.
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Operating instructions
Typ 3363, 3364, 3365
1.2 Denition of terms
• Theterm“device”asusedintheseinstructionsrelatestotheelectromotivediaphragmcontrolvalve
Type3363,3364,3365andAE3363.Device:
• AG2: Actuator size 2 with a nominal force of 2500 N for diaphragm size 8...40
AG3: Actuator size 3 with a nominal force of 11500N for diaphragm size 40...100
• Ex: The abbreviation “Ex” used in these instructions stands for “potentially explosive”.
• The term “büS” (Bürkert system bus) used in this instruction stands for the communication bus developed
by Bürkert and based on the CANopen protocol.
• In these instructions, the unit bar stands for relative pressure. The absolute pressure is stated separately
in bar(abs).
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Intended use
Typ 3363, 3364, 3365
2 INTENDED USE
ImproperuseoftheelectromotiveType3363,3364and3365diaphragmcontrolvalvemaybedan-
gerousforpeople,nearbyequipmentandtheenvironment.
Theelectromotivediaphragmcontrolvalveisdesignedtocontroltheowofliquidandgaseous
media.
▶Standard devices must not be used in the potentially explosive atmosphere. They do not possess the
separate Ex type label denoting the approval for use in potentially explosive environments.
▶The use of alkaline cleaning agents is not permitted for cleaning the surface of the device.
▶If the position of the valve has a bearing on safety concerns in the event of a power failure: Only use
devices that have the SAFEPOSenergy-pack (optional energy storage system).
▶When using the device, observe the authorised data, and the operating and usage conditions specied
in the contract documents and in the operating instructions.
▶Protect device from harmful environmental inuences (e.g. radiation, air humidity, fumes, etc.)! For any
matters requiring clarication, contact the relevant sales department.
Onlyusethedevice
▶in conjunction with third-party devices and components recommended or approved by Bürkert.
▶when in perfect condition, and always ensure proper storage, transportation, installation and operation.
▶Use only as intended.
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