BVL V-BIO Combi User instructions

o
Machine Solids dispenser with push-off container
MaschineNo xxx
Machine Type V-BIO Combi/Combi 2D
Version Rev. 6/02.15
CustomerName Bernard van Lengerich Maschinenfabrik GmbH & Co. KG
Date created 1/20/2015
File name MBA_Feststoffdosierer_mit_Abschiebecontainer_xxx_DE
Supplement1 Machine
Supplement2 …
Year of manufac-
ture
BA (this manual)
PCS
Item no. 97972
DocuType: Assembly and Operating Manual
ENGLISH
Assembly and Operating Manual
Solids dispenser with push-off container
www.bvl-group.de
V-BIO Combi / Combi 2D
with push-off container
Rev. 8 / 04.17 Item no. 108122
Printed in Germany –translation of the original op-
erating manual

User information
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Identification data
Enter the identification data of the machine here.
The identification data is specified on the type plate.
Machine number: ________________________________
Type: ________________________________
Year of manufacture: ________________________________
Manufacturer's address
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel: [phone]
Fax: [phone]
Internet: http://www.bvl-group.de
e-mail: [e-mail]
Spare part orders / Service
For the address, see the manufacturer's address
Tel: [phone]
Fax: + 49 (0) 5903 951-37
Mobile: + 49 (0) 172 281 63 22
Internet: http://www.bvl-group.de
e-mail: [e-mail]
When ordering spare parts, always provide the series, type, machine number and the year of manufac-
ture of your machine.
Formal information about this operating manual
Item no.: 108122
Date created: 04.17
Copyright Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG, 2015
All rights reserved.
Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik
GmbH & Co. KG.

User information
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Preface
Dear Customer,
You selected a quality product from the extensive product range of Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG. We would like to thank you for putting your trust in us.
After receiving your solids dispenser with push-off container, verify that no transport damage has oc-
curred and that all parts are present. Use the delivery note to check if the shipment of your solids dis-
penser with push-off container is complete and also includes the special equipment you ordered. Claims
for damages cannot be accepted unless submitted without delay.
Read and observe this assembly and operating manual and, in particular, the safety instructions before
putting your equipment into operation. After reading this information carefully, you can immediately start
enjoying all the benefits of your recently purchased solids dispenser with push-off container.
Make sure that all personnel operating the solids dispenser with push-off container have read this as-
sembly and operating manual before putting the accessory equipment into operation.
Solids dispensers with push-off container are available with special equipment. When customizing your
solids dispenser with push-off container, you may find that not all descriptions contained in this assembly
and operating manual apply to your specific solids dispenser with push-off container. Special equipment
is identified in this assembly and operating manual.
If you have any questions on how to handle your solids dispenser with push-off container or regarding
this assembly and operating manual, please contact us.
Regular maintenance and the timely exchange of worn or damaged parts will increase the service life of
your solids dispenser with push-off container.
User evaluation
Dear reader,
our operating manuals are revised on a regular basis. You help us increase the user friendliness of our
operating manuals by sending us your tips and recommendations on how we can improve them. Please
submit your suggestions by fax.
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel : [phone]
Fax: [phone]
e-mail: [e-mail]

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Contents
1User information 6
1.1 Purpose of the assembly and operating manual 6
1.2 Storing the assembly and operating manual 6
1.3 Location specifications in the assembly and operating manual 7
1.4 Illustrations used 8
1.5 Terms used 8
2Safety instructions 9
2.1 Working in a safety-conscious manner 9
2.2 Organizational measures 10
2.2.1 Responsibilities of the owner 10
2.2.2 Responsibilities of the operator 10
2.2.3 Qualification of the personnel 11
2.2.4 Intended use 12
2.2.5 Misuse 12
2.3 Product safety 13
2.3.1 Safe operation of the machine 13
2.3.2 Safety devices and guards 13
2.3.3 Structural modifications 13
2.3.4 Replacement and wear parts as well as auxiliary supplies 13
2.3.5 Warranty and liability 14
2.4 General safety instructions 15
2.4.1 General information on safety and accident prevention 15
2.4.2 Use of the machine 15
2.4.3 Hydraulic system 16
2.4.4 Electrical system 16
2.4.5 Cleaning, maintenance and repairs 17
2.5 Action-related safety instructions and important information 18
2.5.1 Action-related safety instructions 18
2.5.2 Important information 19
2.6 Warnings and instructions 20
2.6.1 Warnings 20
2.6.2 Instructions 22
2.6.3 Positioning of warnings and instructions 23
2.7 Risks resulting from failure to observe the safety instructions and warnings 24
3Technical data 25
3.1 V-BIO Combi dimensions 25
3.2 V-BIO Combi 2D dimensions 26
3.3 Type plate and CE mark 27
3.4 Capacity limits 28
3.5 Hydraulic unit 28
3.6 Operating fluids 28
3.7 Information on noise generation 28
4Design and function 29
4.1 Overview of machine types 29
4.2 V-Mix Combi/Combi 2D Solids dispenser 30
4.3 Push-off container 30
4.4 Hydraulic unit 31
4.5 Weighing system 31
4.5.1 Pressure sensor (weighing cells) 31

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4.6 Safety devices and guards 32
4.6.1 Protective cover 32
4.6.2 Front carrier 33
4.6.3 Protective grille 33
4.6.4 Emergency stop facility 33
5Transport, setup, and initial commissioning 34
5.1 Scope of delivery as supplied 35
5.2 Loading and unloading the machine 37
5.3 Machine setup 38
5.4 Establishing electrical connection 39
5.5 Checking the machine for proper operation 39
6Use of the machine 40
7Cleaning, maintenance and repairs 41
7.1 Cleaning 42
7.1.1 Cleaning with high pressure sprayers/steam cleaners 42
7.2 Lubricating 43
7.2.1 The lubrication chart at a glance 43
7.2.2 Lubrication points - overview 44
7.3 Maintenance schedule –overview 45
7.4 Entering the metering and mixing area 46
7.5 Entering the area behind the slide plate 48
7.6 Working on the hydraulic system 49
7.6.1 Depressurizing the hydraulic system 50
7.6.2 Markings on hydraulic hose lines 51
7.6.3 Inspection points for hydraulic hose lines 51
7.6.4 Installing and removing hydraulic hose lines 52
7.7 Tightening torques for bolt joints 53
8Faults 54
9Appendix 55
9.1 EC Declaration of Incorporation 55
9.2 Included documentations 56

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1User information
The chapter on user information provides you with information to assist you when using the assembly
and operating manual of the Solids dispenser with push-off container V-BIO Combi/Combi 2D incomplete
machine. The incomplete Solids dispenser with push-off container V-BIO Combi/Combi 2D machine is
also referred to as "machine" later in this assembly and operating manual.
1.1 Purpose of the assembly and operating manual
This assembly and operating manual:
describes how to operate, clean, service and repair the machine,
provides important information on how to handle the machine in a safe and efficient way.
If you have any questions, please do not hesitate to contact us.
1.2 Storing the assembly and operating manual
The assembly and operating manual is considered part of the machine. Therefore, store this assembly
and operating manual
with the solids dispenser with push-off container or the overall plant at all times
for future reference.
If selling the machine, pass this assembly and operating manual on to the purchaser.

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1.3 Location specifications in the assembly and operating manual
Fig. 1-1
Fig. 1-2
(1) Front side
(3) Right side
(2) Left side
(4) Rear side
4
3
1
2
1
3
2
4

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1.4 Illustrations used
Instructions for actions and responses
Actions that need to be carried out following a specific sequence are identified as numbered instructions
for action.
Strictly adhere to this order. In certain cases, the result of the instruction for action will be marked with an
arrow.
Example:
1. Instruction for action 1
→Result of instruction for action 1
2. Instruction for action 2
Lists
Unordered lists are displayed as lists with bullet points.
Example:
Item 1
Item 2
Item numbers in illustrations
Figures included in round brackets refer to the item numbers included in the adjoining illustration.
Example (1)
Item 1 in the adjoining illustration
1.5 Terms used
The term ...
signifies ...
Work tools
... the gear motor, the gear unit, the dosing auger, and the cutting blades, the
slide plate and the telescopic cylinders.
third parties
… all persons other than the operator.
Hazard
... the source of a potential injury or damage to a person's health.
Manufacturer
... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG.
Machine
... the solids dispenser with push-off container V-BIO Combi/Combi 2D.

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2Safety instructions
This chapter contains important information for the owner and the operator on how to operate the ma-
chine in a safe and trouble-free manner.
Observe all safety instructions provided in this assembly and operating manual!
Most accidents are caused due to a failure to observe the simplest of safety rules.
You help prevent accidents by observing all safety instructions provided in this assembly
and operating manual.
2.1 Working in a safety-conscious manner
This machine has been constructed according to the latest technological standards and the recognized
safety and accident prevention regulations. Regardless, using the machine carries certain risks and may
impair:
the life and limb of the operator or third parties,
for the machine itself,
other material assets.
Observe the following to ensure the operational safety of the machine:
this assembly and operating manual, particularly:
othe general safety instructions, the action-related safety instructions, and the instructions for
actions,
othe information on proper use.
the warnings attached to the machine,
all national, generally applicable regulations regarding safety and accident prevention as well as
environmental protection,
Do not operate the machine unless all of its safety features are in proper working order.

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2.2 Organizational measures
The assembly and operating manual:
must always be stored at the location of the machine,
must be freely accessible to operator and maintenance personnel at all times.
2.2.1 Responsibilities of the owner
The owner is required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
limit work with/on the machine to personnel who:
oare familiar with all general safety and accident-prevention regulations,
ohave been instructed in how to work with/on the machine,
ohave read and understood this operating manual.
keep all warnings attached to the machine legible at all times,
replace damaged warnings,
provide the necessary personnel protective equipment such as:
oSafety goggles,
oWork gloves,
oSafety shoes,
oProtective suit,
oSkin protection, etc.
2.2.2 Responsibilities of the operator
Before commencing work, all personnel designated to work with/on the machine are required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
read and observe chapter "Qualification of the personnel", starting on page 11 of this operating
manual,
read the chapter "Warnings and instructions", starting on page 20 of this operating manual and ob-
serve it while operating the machine,
become familiar with the machine,
read the chapters in this assembly and operating manual that are essential for the execution of the
work tasks they have been assigned.
If detecting that a fixture is no longer fully compliant with the safety regulations, the operator is required
to remedy this defect immediately. If the correction of a fault is not part of the operator's responsibilities
or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the
owner.

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2.2.3 Qualification of the personnel
Work with/on the machine is limited to qualified and trained personnel. The operator must
clearly define the responsibilities of the personnel with regard to operation, maintenance
and repairs.
A person in training may only work with/on the machine when supervised by an experi-
enced member of the personnel.
The operator may only perform the work described in this assembly and operating manual.
Work on the machine that requires professional expertise may only be performed by spe-
cialty workshops. Specialty workshops have the qualified personnel and suitable means
(tools, lifting and supporting devices) that are necessary to perform the work in a profes-
sional and safe manner.
This applies to work:
not described in this assembly and operating manual,
that is identified as "work to be performed at a workshop" in this assembly and oper-
ating manual.
Personnel
Activity
Person specially
trained
to perform this
activity 1)
Instructed
person 2)
Person with pro-
fessional training
(specialty
workshop) 3)
Loading/transport
X
X
X
Commissioning
--
X
X
Setup, adjustment
--
X
X
Operation
--
X
X
Cleaning, maintenance and repairs
--
X
X
Troubleshooting
--
X
X
Disposal
X
--
--
Legend: X permitted -- not permitted
1) A person capable of assuming a specific task and completing this task for a company with the ap-
propriate expertise.
2) An instructed person is someone who is familiar with or has been trained in the tasks assigned to
him and the potential dangers associated with improper conduct and has received instructions
about the necessary safety equipment and safety measures.
3) Personnel who have undergone professional technical training are considered experts. They are
capable of assessing the tasks assigned to them and the potential dangers involved in their execu-
tion on account of their professional technical training and their familiarity with all applicable regula-
tions.
Note: A qualification that is equivalent to professional technical training can be acquired by working
in the respective field for several years.

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2.2.4 Intended use
The Solids dispenser with push-off container V-BIO Combi/Combi 2D is intended exclusively for collect-
ing and dispensing silage and other renewable raw materials.
The specific weight of those materials may not exceed 500 kg per m³.
The solids dispenser with push-off container must be set up outside of potentially explosive areas (EX
Zones).
The incomplete machine Solids dispenser with push-off container must not be put into operation until it
has been incorporated into the overall system and the CE conformity of the overall system has been es-
tablished.
Any other use above and beyond this will be regarded as misuse and is prohibited. Bernard van
Lengerich Maschinenfabrik GmbH & Co. KG cannot be held liable for any damage resulting therefrom.
Intended use also comprises:
Use within the performance limits specified in the chapter 3 "Technical data".
Use as intended and described in the installation instructions and the operating manual.
Observing all information and regulations specified in the installation instructions and the operating
manual as well as all accompanying documents.
Adhering to the inspection and maintenance intervals that are mandatory or listed in the assembly
and operating manual including all accompanying documents.
Ensuring that all activities are performed by trained specialty personnel only.
Ensuring that all spare parts used comply with specifications.
Ensuring that no retrofitting or use of third-party accessories takes place without our consent.
2.2.5 Misuse
Misuse includes the following types of use in particular:
Use for products other than the ones specified in the order.
The use of products with altered product characteristics.
Conveying hard/solid materials such as rocks, metal objects, etc. that will result in damage to or
failure of the incomplete machine.
Operation, maintenance and repairs of the incomplete machine by individuals other than authorized
and trained personnel.
The operation of the solids dispenser unit without a valid CE mark on the overall system.
Operation inside an EX Zone.

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2.3 Product safety
2.3.1 Safe operation of the machine
The machine must not be started or operated unless no one is in the work area of the machine.
2.3.2 Safety devices and guards
The machine must not be operated unless all safety devices and guards have been properly fitted
and are fully operational.
Faulty or missing safety devices and guards may lead to dangerous situations.
Check all safety devices and guards for obvious external damage and proper operation before put-
ting the machine into operation.
2.3.3 Structural modifications
Do not subject the machine to any structural modifications nor any attachments or retrofitting unless
you have the written permission of the manufacturer to do so.
Use only original spare parts or modification or accessory parts that have been approved by the
manufacturer in order to ensure that:
othe operating permit in accordance with national and international regulations will remain valid,
othe machine remains fully operational.
The manufacturer does not accept any liability for damages caused by:
ounauthorized modifications of the machine,
ounapproved modification and accessory parts,
owelding and drilling operations on load-bearing sections of the machine.
2.3.4 Replacement and wear parts as well as auxiliary supplies
Replace parts of the machine that are not in proper technical condition without delay.
When doing so, use only original parts made or approved by the manufacturer. When using replacement
and wear parts made by third parties, you are not guaranteed that these parts are designed and con-
structed in a way that would ensure operational reliability and safety.
The manufacturer is not liable for any damage caused by using unapproved replacement and wear parts
or auxiliary supplies.
Wear parts are not covered by warranty!
Parts considered wear parts include:
Knives including their holders and fasteners
Mixing augers, both entire units and parts thereof
Shear bolts
Wear parts must be subjected to regular measurements / visual inspections at 4-week intervals.
If experiencing extensive wear, you can interchange the mixing augers fitted on a multi-spindle
machine. This ensures uniform wear, extending the overall service life of the mixing augers.

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2.3.5 Warranty and liability
Our "Terms of Sales and Delivery" apply as a general rule. The owner has received these terms no later
than by the time the contract was concluded.
Warranty and liability claims are excluded in cases of personal injury and property damage that can be
attributed to one or several of the following causes:
Improper use of the machine,
Improper installation, commissioning, operation and maintenance of the machine,
Operating the machine with defective safety devices or improperly mounted or non-operational
safety devices and guards,
Failure to observe the information provided in the operating manual regarding commissioning, op-
eration and maintenance,
Unauthorized structural modifications on the machine,
Insufficient monitoring of machine parts that are subject to wear,
Improperly performed repairs,
Natural disasters caused by the impact of foreign objects and force majeure.

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2.4 General safety instructions
General safety instructions:
apply in general and are intended to ensure the safe operation of the machine,
are summarized in the subchapters below.
2.4.1 General information on safety and accident prevention
In addition to the safety information provided in this chapter, the general information on safety and
accident prevention applicable in the respective country must be observed.
Wear your personal protective equipment while working on the machine.
Follow the warnings and instructions attached to the machine. These instructions provide you with
important information on how to handle the machine in a safe and trouble-free manner.
In addition to the general safety information provided in the chapter, the action-related safety in-
structions laid out in the other chapters must be observed as well.
Keep everyone away from the immediate area of the machine before putting it into operation.
2.4.2 Use of the machine
Before starting to work, familiarize yourself with all devices and controls of the machine and the way
they operate. It will be too late to do so when work is underway.
Wear close-fitting clothing. Loose-fitting clothing increases the risk of entrapment or entanglement
on shaft drives.
Only commission the machine if all guards are mounted and in safety position.
Only one person is allowed to operate the machine. Keep third parties away from the danger area
of the machine before you start operating the machine.
Do not climb into the dispenser container unless:
othe machine is switched off and secured against inadvertent restart.
oyou enter through a discharge opening when the dosing gate is completely open and secured,
oyou wear personal protective equipment.
oyou use the greatest possible caution. Pay attention to the position of the cutting blades on the
dosing auger.
There is a risk of sustaining crushing injuries when opening and closing the dosing gates. Keep
everyone away from the danger area before opening and cosing the dosing gates.
Never reach into the dispenser container through one of the discharge openings while the machine
is running.
Do not climb on the container.
Do not lean over the upper edge of the container.

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2.4.3 Hydraulic system
The hydraulic system is under high pressure.
Verify that the hydraulic hose lines are connected properly.
The maximum permissible operating pressure of 200 bar must not be exceeded.
Do not block any actuators on the machine which are used to perform direct hydraulic movements
of components, e.g. tipping, swinging and sliding.
The respective movement must stop automatically once you release the corresponding actuator.
This does not apply to the movements of devices:
othat are continuous,
othat are controlled automatically,
othat require a float position or pressurized position for operation.
Before working on the hydraulic system:
oSecure raised moving parts of the machine from being lowered inadvertently.
oDepressurize the hydraulic system.
Have an expert verify the proper technical condition of the hydraulic hose lines at least once per
year.
Replace hydraulic hose lines when detecting obvious defects, damage and wear. Use only original
hydraulic hose lines.
Do not use hydraulic hose lines for more than five years, including any storage time which must not
exceed a period of two years.
Even if stored properly and only subjected to the permissible stress, hoses and hose connections
are subject to natural aging, limiting their storage time and period of use. The actual period of use
may deviate from these specifications based on experience and, in particular, taking potential haz-
ards into consideration. The same guidelines apply to hoses and hose lines made of thermoplastics.
In case of damages to the hydraulic system depressurize the system immediately.
Never attempt to seal leaking hydraulic hose lines using your hand or fingers.
Fluids (hydraulic oil) escaping under high pressure may penetrate the skin and enter the body, re-
sulting in severe injury.
Seek immediate medical attention if injury from hydraulic oil has occurred. Risk of infection.
2.4.4 Electrical system
Switch off the power supply before performing any work on the electrical system. Turn the main
switch to the “OFF” position and secure it against restart.
Use only the designated fuses. Using higher amperage fuses may destroy the electrical system –
as there is a risk of fire.
Make sure all electrical installations are completed by trained and qualified personnel and as speci-
fied in the circuit diagram.

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2.4.5 Cleaning, maintenance and repairs
Adhere to the prescribed intervals for cleaning, servicing and repairs.
Secure the machine from being started inadvertently before cleaning, servicing or repairing the ma-
chine! Turn the main switch to “OFF” and secure it.
Always disconnect the electric current supply before carrying out work on the electrical equipment.
Any residual mechanical, electrical, electronic residual energy stored in the equipment may cause
the machine to start moving inadvertently.
When servicing and repairing the machine, be aware of the existence of residual energy.
Carefully attach and secure larger components using lifting devices before replacing them.
Regularly check nuts and bolt for tightness. Re-tighten loosened nuts and bolts.
Secure the raised machine / raised parts of the machine from being lowered inadvertently before
cleaning, servicing or repairing the machine.
Use suitable tools and wear cut-resistant protective gloves when changing tools with cutting edges.
Regularly check if previously loosened bolt joints are firmly seated. When maintenance is complete,
check if all safety devices and safeguards function properly.
Dispose of oils, greases and filters properly.
Properly handle and dispose of substances and materials used for cleaning the machine, in particu-
lar:
owhen working on lubrication systems and lubrication equipment,
owhen using solvents for cleaning.
Replacement parts must meet the minimum technical requirements specified by the manufacturer!
Compliance is ensured by the use of original spare parts.
Observe the maintenance intervals applicable to wear parts.

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2.5 Action-related safety instructions and important information
The assembly and operating manual contains action-related safety instructions and important infor-
mation. Signal words and symbols are used to allow the reader to view action-related safety instructions
and important information at a glance.
2.5.1 Action-related safety instructions
Action-related safety instructions:
warn of hazards which may arise in a specific situation or in connection with a certain type of action,
are printed immediately in front of the hazardous action described in the corresponding chapter,
are marked by the triangular safety symbol and a preceding signal word. The signal word indicates
the severity of the imminent danger.
DANGER
indicates a situation of imminent danger that, unless avoided, carries a high risk of
causing severe injury (loss of body parts or permanent damage) or death.
Failure to observe safety instructions marked with the "DANGER" symbol may im-
mediately result in severe injury or death.
WARNING
indicates a situation of potential danger that, unless avoided, carries a moderate risk
of causing severe injury or death.
Failure to observe safety instructions marked with the "WARNING" symbol may po-
tentially result in severe injury or death.
CAUTION
indicates a situation of potential danger that, unless avoided, carries a low risk of
causing minor or moderate injury.
Failure to observe safety instructions marked with the "CAUTION" symbol may po-
tentially result in minor or moderate injury.

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2.5.2 Important information
Important information:
provides instructions on how to handle the machine properly,
provides tips on how to use the machine in the most efficient way possible,
is marked by the adjacent symbols.
IMPORTANT
indicates an obligation to behave or act in a particular way in order to handle the
machine in the proper manner.
Failure to observe this information may lead to faults or property damage on the
machine or its vicinity.
NOTICE
indicates tips on proper use and information that is particularly helpful.
This information makes it possible to use all features of the machine in the most
efficient way.

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2.6 Warnings and instructions
The following information has been attached to the machine:
Warnings identify hazard areas on the machine and warn of hazards which may arise
in a specific situation or in connection with a certain type of action.
Instructions contain information regarding the proper handling of the machine.
This information must be kept clean and in legible condition at all times. Replace infor-
mation that has become illegible. Order warnings and instructions from your dealer by
providing their order number.
2.6.1 Warnings
A warning is composed of 2 pictograms:
(1) pictogram used to describe the hazard
The pictogram is composed of an image illustrating
the hazard and enclosed by a triangular safety
symbol.
(2) pictogram intended to help avoid the hazard
The pictogram is composed of an image providing
information on how to avoid the hazard.
Explanations regarding the warnings
The following list contains:
all warnings attached to the machine in the right column,
in the left column, the following specifications regarding the warning shown on the right:
1. The order number.
2. Description of the hazard, e.g. "Risk of hands and fingers becoming cut or severed from the move-
ments of parts that are accessible and moving while work is in progress!”
3. The consequences of failing to observe the instruction(s) on how to avoid the hazard, e.g. "This
hazard may result in serious injury, including the loss of body parts."
4. The instruction(s) on how to avoid the hazard, e.g. "Never reach into the hazard area as long as
parts are still moving in this area."
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