BVL V-MIX DRIVE Maximus Giant 17-2S Configuration guide

English
Cleaning instructions
Manual Type Operating manual
Machine Designation V-MIX Drive
Machine Number 114628
Machine Type Machine
Version 1
Customer Name Bernhard van Lengerich
Customer Name2 Maschinenfabrik GmbH & Co. KG
Customer Address Grenzstraße 16
Customer Location D-48488 Emsbüren
Customer Phone [phone]
Customer Fax [phone]
Customer Email [e-mail]
Customer Internet http://www.bvl-group.de
Last Revised 07.20
Customer PO Box Postfach 1154
Year 2019
www.bvl-group.de
V-
MIX DRIVE
Maximus Giant 17-2S/19-2S/21-2S/23-2S
Rev. - Art. no. 122640
Read and follow this information prior to initial startup!
Keep in a safe place for future reference!

2
Cleaning instructions
V-MIX Drive
Art. no. 122640
Manufacturer’s address
Bernhard van Lengerich
Maschinenfabrik GmbH & Co. KG
Factory:
Grenzstraße 16
Postal address:
Postfach 1154
D-48488 Emsbüren
Phone:
[phone]
Fax:
[phone]
Internet:
http://www.bvl-group.de
E-mail:
[e-mail]
Spare parts ordering / service
For address, see manufacturer’s address
Phone:
[phone]
Fax:
[phone]
Emergency no.:
[phone]
Internet:
http://www.bvl-group.de
E-mail:
[e-mail]
To order spare parts always indicate your machine’s series, type, machine number and year of manu-
facture.
Cleaning information formalities
Document no.:
122640
Rev.: -
Date created:
02.2023
Copyright Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG, 2023
All rights reserved.
Reprints, including excerpts, permitted only with the permission of Bernhard van Lengerich Maschi-
nenfabrik GmbH & Co. KG.

V-MIX Drive
Art. no. 122640
Cleaning instructions
3
Preface
Dear Customer,
You have chosen a high-quality machine from the extensive product line offered by Bernhard van Leng-
erich Maschinenfabrik GmbH & Co. KG. Thank you for your confidence in us.
To prevent damage to the machine, the machine must be cleaned regularly. These cleaning instructions
are intended to help you with this task.
These cleaning instructions refer to the following areas: engine compartment inside and outside, air filter,
radiator unit, oil cooler, elevator belt and cab air filter.
All locations in these cleaning instructions are in relation to the direction of travel.
Illustrations and photos can show optional equipment.
DANGER
After each time the machine is used, check whether cleaning is nec-
essary. Make sure that there is no remaining feed, straw, dust, flam-
mable materials or foreign objects in the engine compartment, on the
engine compartment cover and the engine cover.
The engine reaches temperatures of 500 –600°C during normal oper-
ation and regeneration, so that dirt in the engine compartment, on
the engine compartment cover and engine cover can cause a fire
hazard.
Contents
1Safety information ............................................................................................................ 4
2Cleaning tasks................................................................................................................... 4
2.1 Cleaning the exterior engine compartment cover and engine cover........................6
2.2 Cleaning the inside of the engine compartment ...................................................7
2.3 Cleaning the air filter .......................................................................................8
2.4 Cleaning the engine radiator .............................................................................9
2.5 Cleaning the oil cooler and air conditioner cooler ............................................... 10
2.6 Cleaning the removal arm .............................................................................. 11
2.7 Clean fresh air filter....................................................................................... 12
2.8 General cleaning ........................................................................................... 13

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Cleaning instructions
V-MIX Drive
Art. no. 122640
1 Safety information
Observe all safety information in the operating manual!
Most accidents are caused by failure to comply with the most elementary safety rules.
Compliance with all safety information in the operating manual helps to prevent accidents
from happening.
During all cleaning tasks, observe the information in the operating manual for the machine, especially the
safety information for the individual areas. These cleaning instructions do not replace the operating
manual, but are intended only to help you with the task of cleaning.
2 Cleaning tasks
After each use of the machine, check the engine compartment inside and outside, to determine whether
cleaning is necessary. Observe the following points.
DANGER
Scalds or burns due to hot coolant!
Never open the engine compartment cover if steam or coolant is emerging. Danger of scald-
ing!
Wait until steam or coolant no longer emerges and allow the diesel engine to cool before
opening the engine compartment cover.
DANGER
Hazards due to moving or hot engine parts in the engine compartment!
All work on the diesel engine or in the engine compartment, such as checking and
topping off fluids, involves the risk of injuries such as burns or scalds, as well as
accidents and fire hazards!
Never open the engine compartment cover if steam or coolant is emerging. Danger of
scalding!
Wait until steam or coolant no longer emerges and allow the diesel engine to cool be-
fore opening the engine compartment cover.
Perform work in the engine compartment only if you are familiar with the tasks and safe-
ty precautions, and suitable tools are available. Danger of injury and accident!
Before opening the engine compartment cover: Shut off the diesel engine, set the park-
ing brake and remove the ignition key.
Keep children away from the machine.
Do not touch hot motor components. Danger of burns!
Never pour operating fluids over the hot diesel engine or exhaust system. Danger of fire!
Never open the filler cap of the coolant tank while the diesel engine is still warm. The
cooling system is under pressure due to the hot coolant!

V-MIX Drive
Art. no. 122640
Cleaning instructions
5
WARNING
Hazards to personnel due to pinching, shearing, cutting, severing, grasping, winding,
pulling, catching and impact can occur in the following cases:
If raised parts of the machine that are not secured unintentionally are lowered uninten-
tionally, such a raised removal arm.
oBefore working in the area of raised machine components, always secure such
components against unintentional lowering. Observe the operating manual!
If the machine is accidentally started or rolls away.
oBefore removing clogged material, secure the machine against accidental
startup and rolling.
oWait until the machine has stopped before entering the danger zone.
oRemove the ignition key.
WARNING
Hazards to personnel due to pinching, shearing, cutting, severing, grasping, winding,
pulling and catching can occur if danger spots are not protected!
Mount safety guards that were removed for cleaning, maintenance and repair of the
machine.
Replace defective safety guards with new safety guards.
WARNING
Danger of injury if an improperly closed engine compartment cover opens while driv-
ing!
After closing the engine compartment cover, always check to make sure it is properly
seated and closed.
If it becomes apparent while driving that the engine compartment cover is not properly
closed, stop immediately and close the engine compartment cover.
DANGER
Danger of pinching when closing the engine compartment cover!
When closing the engine compartment cover, make sure that no one is within the swivel
range of the cover.
CAUTION
Environmental damage due to leaking fluids!
Check the ground under the machine regularly. If spots from oil or other fluids are visible,
take the machine to a repair shop for inspection.

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Cleaning instructions
V-MIX Drive
Art. no. 122640
Check the machine daily to ensure that the radiator, engine and engine compartment
cover are clean.
Remove any feed and dust accumulations from the radiator, engine and engine com-
partment cover as necessary (fire hazard).
Clean the machine thoroughly if dirty. Dirt attracts moisture and causes rust.
After cleaning, lubricate the machine, especially after using a pressure washer/steam
cleaner or degreasing agents.
Observe statutory regulations for the handling and disposal of cleaning agents.
Repair any paint damage.
Watch out for brake, air and hydraulic hoses.
Never treat brake, air and hydraulic hoses with gasoline, benzene, petroleum or mineral
oils.
Never work under the removal arm unless the support is inserted.
Before working on the diesel engine or in the engine compartment:
1. Park the machine and secure it to prevent unintentional startup and rolling.
2. Allow the machine to cool before working on components in the engine compartment.
2.1 Cleaning the exterior engine compartment cover and engine cover
Park the machine and secure it to prevent unintentional startup and rolling.
Remove any feed residue,straw, dust accumulations, etc. from the engine cover and engine compartment cover.

V-MIX Drive
Art. no. 122640
Cleaning instructions
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2.2 Cleaning the inside of the engine compartment
1. Park the machine and secure it to prevent
unintentional startup and rolling.
2. Allow the machine to cool before working on
components in the engine compartment.
3. Open the engine compartment and mount-
ing covers. Refer to the operating manual
for opening the engine cover and the mount-
ing covers. To open the turbocharger cover,
the removal arm must be raised and the cyl-
inder safety support inserted; see ch. 9.5 of
the operating manual.
4. The entire engine compartment must be
cleaned to remove any feed residue, straw,
dust, etc. This applies especially to the are-
as around the emissions aftertreatment sys-
tem (1) and the turbocharger (2), as well as
the manifold (3) under the turbocharger, due
to the extremely high temperatures in these
areas.
The area around the turbocharger and
the manifold can be accessed from the
middle of the vehicle. The cover plate
(A) must be removed.
5. Clean the entire engine compartment with
compressed air.
6. After completion of cleaning, close the en-
gine compartment and mounting covers in
accordance with the operating manual and
mount the cover plate to the middle of the
vehicle.
1
1
2
3
A

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Cleaning instructions
V-MIX Drive
Art. no. 122640
2.3 Cleaning the air filter
Important
The use of compressed air or water can damage the air filter insert!
Remove the air filter insert only in a dust-free environment.
Never use compressed air or water to clean the insert.
The air filter is at the right front of the engine com-
partment.
Cleaning the air filter insert
1. Secure the machine to prevent unintentional
startup and rolling.
2. Open the engine compartment cover –see
operating manual
3. Open clasps (2).
4. Remove the housing cover (1).
5. Carefully pull the air filter insert (3) out of the
housing.
The safety filter (4) may be removed only for
replacement in accordance with the intervals in
the maintenance schedule.
6. Clean the air filter insert (3).
Clean the insert only by tapping it lightly. When
doing so, make sure not to damage the paper
filter.
7. Use a cloth to clean the air filter housing, re-
moving all dust.
8. Re-insert the air filter insert (3) in the housing.
9. Re-mount the housing cover (1).
10. Close clasps (2).
1
2
2
3
4

V-MIX Drive
Art. no. 122640
Cleaning instructions
9
2.4 Cleaning the engine radiator
1. The engine radiator must be inspected and
cleaned regularly.
2. Park the machine and secure it to prevent
unintentional startup and rolling.
3. Allow the machine to cool before working on
components in the engine compartment.
4. Open the engine compartment cover in ac-
cordance with the operating manual.
5. If only slightly dirty, blow off the radiator (1)
with compressed air.
6. If the radiator is obviously very dirty (Figure
2), clean it with water and detergent as fol-
lows:
a) Use water or a pressure washer without a
rotary nozzle to carefully clean the radia-
tor (Figure 3).
b) Then apply an alkaline cleaner with a
foam gun or spray gun (Figure 4).
c) Afterwards, allow the engine to run at in-
creased speed for several minutes, so
that the fan draws the cleaner into the ra-
diator.
d) Shut off the engine and secure it to pre-
vent unintentional startup and rolling.
e) Rinse the radiator with clear water.
7. Close the engine compartment cover in ac-
cordance with the operating manual.
When using a pressure washer, make
sure that the spray lance is held
straight in front of the radiator, to pre-
vent damage to the radiator (Figure
3).
Figure 1
Figure 2
Figure 3
Figure 4
Always observe the following when using a pressure washer or steam cleaner:
Do not clean any electrical components, such as weighing computer, distributor
box, load cells, control panel, camera system or chrome-plated parts.
Never aim the spray jet from the pressure washer/steam cleaner directly at lubri-
cation and bearing points, sensors or electrical components.
Always maintain a distance of at least 300 mm between the pressure washer or
steam cleaner nozzle and the machine.
Comply with safety regulations when using a pressure washer.
1

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Cleaning instructions
V-MIX Drive
Art. no. 122640
2.5 Cleaning the oil cooler and air conditioner cooler
1. Inspect and clean the oil cooler and air condi-
tioner cooler regularly.
2. Park the machine and secure it to prevent unin-
tentional startup and rolling.
3. Allow the machine to cool before working on
components in the engine compartment.
4. The oil cooler and the air conditioner cooler are
located on the left side of the vehicle –Figure
1.
5. To clean the coolers, open the cover by releas-
ing the door locks (A) with a flat-tip screwdriver.
6. Fold down the air conditioner cooler (2) by
loosening the locking pin (B).
7. Blow off the oil cooler (1) and air conditioner
cooler (2) with compressed air –Figure 3.
8. After cleaning the air conditioner cooler (2), fold
up the cooler and secure with the locking pin
(B).
9. Close the cooler cover and secure with the door
locks (A).
Figure 1
Figure 2
Figure 3
B
A
1
2

V-MIX Drive
Art. no. 122640
Cleaning instructions
11
2.6 Cleaning the removal arm
DANGER
Danger of crushing for the entire body, due to the necessity of entering the area un-
der raised components of the machine that are not secured!
This danger can cause extremely serious injuries, possibly resulting in death.
Secure raised components of the machine against unintentional lowering before you
enter the danger area under raised components of the machine.
Use the mechanical support system provided.
Do not enter or pass through the area under the raised removal arm if it is not se-
cured!
1. Inspect and clean the removal arm and eleva-
tor belt regularly.
2. Position the removal arm so that you can
reach the cleaning openings (1) on the side.
Figure 1
3. Secure the removal arm against lowering with
a support or jack stand. Do not enter or pass
through the area under the removal arm if it is
not secured.
4. Raise the safety hood (2) of the profiled roller
and the wind guard (3). Figure 2
5. Park the machine and secure it to prevent
unintentional startup and rolling.
6. Remove the yellow caps from the cleaning
openings on both sides of the removal arm
(1).
7. If only slightly dirty, clean the removal arm
with compressed air.
8. If very dirty, rinse out the removal arm with
plenty of water. Pour the water from above
and through the side openings into the re-
moval arm and allow it to run out at the bot-
tom. Do not use a pressure washer.
9. After cleaning, re-mount the yellow caps on
the removal arm.
Figure 1
Figure 2
1
2
3

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Cleaning instructions
V-MIX Drive
Art. no. 122640
2.7 Clean fresh air filter
The filter element of the fresh air filter is located behind
the cover (1) behind the cab door.
Clean fresh air filter
1. Unscrew the six screws (2).
2. Remove the cover (1).
3. Remove the filter element (3) and clean with com-
pressed air.
4. Insert the cleaned filter element (3).
5. Mount the cover (1) using the screws (2).
Figure 1
Figure 2
2
1
3

V-MIX Drive
Art. no. 122640
Cleaning instructions
13
2.8 General cleaning
Always observe the following when using a pressure washer or steam cleaner:
Do not clean any electrical components, such as weighing computer, distributor box,
load cells, control panel, camera system.
Do not clean chrome-plated parts.
Never aim the spray jet from the pressure washer/steam cleaner directly at lubrication
and bearing points, sensors or electrical components.
Always maintain a distance of at least 300 mm between the pressure washer or steam
cleaner nozzle and the machine.
Comply with safety regulations when using a pressure washer.
The entire machine should be cleaned regularly to remove dirt, dust, feed residue, etc. in order to ensure
that the machine remains in good working condition. Dirt attracts moisture and causes rust.
When cleaning, special attention should be given to the areas around the mineral feed hopper and the
fuel tank, as well as the wheel wells, cable ducts and the frame.
The inside and outside of the cabs should be cleaned regularly. Coarse dirt in the area of the gas pedal
can result in malfunctions.
Repair any paint damage.
Watch out for brake, air and hydraulic hoses. Never treat brake, air and hydraulic hoses with gasoline,
benzene, petroleum or mineral oils.
After cleaning, lubricate the machine, especially after using a pressure washer/steam cleaner or de-
greasing agents.
Observe statutory regulations for the handling and disposal of cleaning agents.