BVL V-COMFORT TURBO plus User manual

ENGLISH
Machine
Str
aw blower
MachineNo
10
7608
MaschineType V-
Comfort Turbo Plus
Version 1 /
12.15
CustomerName
Ber
nard van Lengerich
Maschinenfabrik GmbH & Co.
KG
Date created
12/
07/2015
File name
BA
_Strohgeblaese_93945_Rev0
4_DE
Supplement1
Ma
chine
Supplement2
Year of manufacture
BA
(thi
s manual)
PCS
ItemNo
93
945
DocuType:
Op
erating manual
Operating manual
www.bvl-group.de
V-COMFORT TURBO plus
Supplement to the V-MIX operating manual
Rev. 3 / 02.20 ItemNo.107610
Printed in Germany –translation of the original operating manual
Read and follow this operating manual before putting the machine into operation for the first time!
Store for future reference!

User information
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Translation of the Original Operating Manual
Straw blower
Formal information about this operating manual
This operating manual only applies in combination with the operating manual of the V-Mix
mixer wagon.
Every person using the V-Comfort Turbo Plus must have read and understood this
operating manual and the operating manual of the V-Mix.
Document number: 10760810
Date created: 12/7/2015
Copyright Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG, 2015
All rights reserved.
Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik
GmbH & Co. KG.
Manufacturer's address
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel : [phone]
Fax : [phone]
Internet: http://www.bvl-group.de
Email: [e-mail]
Spare part orders / Service
For the address, see the manufacturer's address
Tel.: [phone]
Fax.: + 49 (0) 5903 951-37
Mobile: + 49 (0) 172 281 63 22
Internet: http://www.bvl-group.de
Email: [email protected]
When ordering spare parts, always provide the series, type, machine number and the year of
manufacture of your machine.

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EC Declaration of Conformity
The straw blower V-Comfort Turbo Plus is an optional accessory for use with the V-Mix.
The Declaration of Conformity has been included in the operating manual of the V-Mix.
User review
Dear reader,
Our operating manuals are revised on a regular basis. You help us increase the user friendliness of our
operating manuals by sending us your tips and recommendations on how we can improve them. Please
submit your suggestions by fax.
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel : [phone]
Fax : [phone]
Email: [e-mail]

User information
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Contents
1User information 6
1.1 Purpose of this operating manual 6
1.2 Storing the operating manual 6
1.3 Locational information in this operating manual 6
1.4 Illustrations used 7
1.5 Terms used 7
2Safety instructions 8
2.1 Working in a safety-conscious manner 8
2.2 Organizational measures 8
2.2.1 Responsibilities of the owner 9
2.2.2 Responsibilities of the operator 9
2.2.3 Qualification of the personnel 10
2.2.4 Intended use 11
2.2.5 Reasonably foreseeable misuse 11
2.3 Product safety 12
2.3.1 Safe operation of the machine 12
2.3.2 Safety devices and guards 12
2.3.3 Structural modifications 12
2.3.4 Replacement and wear parts as well as auxiliary supplies 13
2.3.5 Warranty and liability 13
2.4 General safety instructions 14
2.4.1 General information on safety and accident prevention 14
2.4.2 Use of the machine 14
2.4.3 Cleaning, maintenance and repairs 15
2.5 Action-related safety instructions and important information 16
2.5.1 Action-related safety instructions 16
2.5.2 Important information 16
2.6 Warnings and instructions 17
2.6.1 Warnings 17
2.6.2 Positioning of warnings and instructions 20
2.7 Risks resulting from failure to observe the safety instructions and warnings 20
3Technical data 21
3.1 General specifications 21
3.2 Capacity limits 21
3.3 Operating fluids 21
4Design and function 22
4.1 Straw blower - overview 22
4.1.1 Discharge gate 23
4.1.2 Feed channel 24
4.1.3 Blower 25
4.1.4 Ejector 26
4.2 Safety devices and guards 27
4.2.1 Protective hood 28
4.2.2 Rubber guard 28
5Transport and initial commissioning 29
6Use and operation 30
6.1 Operating elements and controls 30

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6.1.1 Control panel 30
6.1.1.1 Operating elements and controls on the control panel 31
6.1.2 Bowden cable 32
6.2 Operation of the machine 33
6.2.1 Blowing out straw 33
6.2.2 Switching the machine off 34
7Cleaning, maintenance and repairs 35
7.1 Cleaning 36
7.1.1 Cleaning with high pressure sprayers/steam cleaners 36
7.2 Lubricating 37
7.2.1 Lubrication schedule 37
7.2.2 Lubrication points 37
7.3 Maintenance schedule –overview 38
7.4 Oil change at the gearbox 39
7.5 Tightening torques for bolt joints 41
8Faults 42
9Description Friction clutch 43
9.1 Disassembly 43
9.2 Assembly 44
9.3 Torque values table 45

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1User information
The chapter on user information provides you with information on how to use the “Operating manual
straw blower supplementing the V-Mix operating manual”. The straw blower V-Comfort Turbo Plus and
the “Operating manual straw blower supplementing the V-Mix operating manual” will hereinafter be
referred to as machine and operating manual, respectively.
1.1 Purpose of this operating manual
This operating manual:
describes how to operate, clean, service and repair the machine,
provides important information on how to handle the machine in a safe and efficient way.
If you have any questions, please do not hesitate to contact us.
1.2 Storing the operating manual
The operating manual is part of the machine. The operating manual must, therefore:
be kept at the machine / inside the drawing vehicle at all times,
be stored for future reference.
When selling the machine, pass this operating manual on to the next owner.
1.3 Locational information in this operating manual
All locational information in this operating manual is given in relation to the direction of travel.

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1.4 Illustrations used
Instructions for actions and responses
Actions that need to be carried out following a specific sequence are identified as numbered instructions
for action.
Strictly adhere to this order. In certain cases, the response of the machine to the corresponding
instruction for action will be marked with an arrow.
Example:
1. Instruction for action 1
→Machine's response to instruction for action 1
2. Instruction for action 2
Lists
Unordered lists are displayed as lists with bullet points.
Example:
Item 1
Item 2
Item numbers in illustrations
Figures included in round brackets refer to the item numbers included in the adjoining illustration.
Example (1)
Item 1 in the adjoining illustration
1.5 Terms used
The term ...
signifies ...
Work tools
... the discharge gate, the feed channel, the blower and the ejector.
Third parties
… all persons other than the operator.
Hazard
... the source of a potential injury or damage to a person's health.
Manufacturer
... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG.
Machine
… the straw blower V-Comfort Turbo Plus
(attachment to the V-Mix base machine)

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2Safety instructions
This chapter contains important information for the owner and the operator on how to operate the
machine in a safe and trouble-free manner.
Observe all safety instructions provided in this operating manual!
Most accidents are caused due to a failure to observe the simplest of safety rules.
You help prevent accidents by observing all safety instructions provided in this operating
manual.
2.1 Working in a safety-conscious manner
This machine has been constructed according to the latest technological standards and the recognized
safety and accident prevention regulations. Regardless, using the machine carries certain risks and may
impair:
the life and limb of the operator or third parties,
for the machine itself,
other material assets.
Observe the following to ensure the operational safety of the machine:
this operating manual, in particular:
othe general safety instructions, the action-related safety instructions, and the instructions for
actions,
othe information on proper use.
the operating manual of the V-Mix,
the warnings attached to the machine,
all national, generally applicable regulations regarding safety and accident prevention as well as
environmental protection.
Do not operate the machine unless all of its safety features are in proper working order.
2.2 Organizational measures
The operating manual:
must always be stored at the location of the machine,
must be freely accessible to operator and maintenance personnel at all times.

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2.2.1 Responsibilities of the owner
The owner is required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
limit work with/on the machine to personnel who:
oare familiar with all general safety and accident-prevention regulations,
ohave been instructed in how to work with/on the machine,
ohave read and understood this operating manual,
ohave read and understood the operating manual of the V-Mix.
keep all warnings attached to the machine legible at all times,
replace damaged warnings,
provide the necessary personnel protective equipment such as:
ohearing protection
osafety goggles,
owork gloves,
osafety shoes,
oprotective suit,
oskin protection, etc.
2.2.2 Responsibilities of the operator
Before commencing work, all personnel designated to work with/on the machine are required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
have read and understood this operating manual,
have read and understood the operating manual of the V-Mix,
become familiar with the machine.
If detecting that a fixture is no longer fully compliant with the safety regulations, the operator is required
to remedy this defect immediately. If the correction of a fault is not part of the operator's responsibilities
or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the
owner.
When operating at rated speed, the machine generates a sound pressure level of
104 dB (A).
The operator is required to wear hearing protection.

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2.2.3 Qualification of the personnel
Work with/on the machine is limited to qualified and trained personnel. The operator must
clearly define the responsibilities of the personnel with regard to operation, maintenance
and repairs.
A person in training may only work with/on the machine when supervised by an
experienced member of the personnel.
The operator may only perform the work described in this operating manual.
Work on the machine that requires professional expertise may only be performed by
specialty workshops. Specialty workshops have the qualified personnel and suitable
means (tools, lifting and supporting devices) that are necessary to perform the work in a
professional and safe manner.
This applies to work:
not described in this operating manual,
that is identified as "work to be performed at a workshop" in this operating manual.
Personnel
Activity
Person specially
trained to perform
this activity 1)
Instructed
person 2)
Person with
professional
training (specialty
workshop) 3)
Loading/transport
X
X
X
Commissioning
--
X
X
Setup, adjustment
--
X
X
Operation
--
X
X
Cleaning, maintenance and repairs
--
X
X
Troubleshooting
--
X
X
Disposal
X
--
--
Legend: X permitted -- not permitted
1) A person capable of assuming a specific task and completing this task for a company with the
appropriate expertise.
2) An instructed person is someone who is familiar with or has been trained in the tasks assigned to
him and the potential dangers associated with improper conduct and has received instructions
about the necessary safety equipment and safety measures.
3) Personnel who have undergone professional technical training are considered experts. They are
capable of assessing the tasks assigned to them and the potential dangers involved in their
execution on account of their professional technical training and their familiarity with all applicable
regulations.
Note: A qualification that is equivalent to professional technical training can be acquired by working
in the respective field for several years.

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2.2.4 Intended use
The straw blower V-Comfort Turbo Plus is intended exclusively for distributing straw.
Any other use above and beyond this will be regarded as misuse and is prohibited. Bernard van
Lengerich Maschinenfabrik GmbH & Co. KG cannot be held liable for any damage resulting therefrom.
Intended use also comprises:
Use within the performance limits specified in the chapter 3 "Technical data".
Use as intended and described in the operating manual.
Observing all information and regulations specified in the operating manual as well as all
accompanying documents.
Adhering to the inspection and maintenance intervals that are mandatory or listed in the operating
manual including all accompanying documents.
Ensuring that all activities are performed by trained specialty personnel only.
Ensuring that all spare parts used comply with specifications.
Ensuring that no retrofitting or use of third-party accessories takes place without our consent.
2.2.5 Reasonably foreseeable misuse
The following is considered reasonably foreseeable misuse:
failure to observe all information and regulations specified in the operating manual.
use for products other than the ones specified in the order.
use of products with altered product characteristics.
expelling hard/solid materials such as rocks, metal objects, etc. that will result in damage to or
failure of the V-Comfort Turbo Plus.
operation, maintenance and repairs of the V-Comfort Turbo Plus by individuals other than
authorized and instructed personnel.
failure to adhere to the inspection and maintenance intervals that are mandatory or listed in the
operating manual.

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2.3 Product safety
2.3.1 Safe operation of the machine
The machine must not be started or operated unless no one is in the work and ejection area of the
machine.
2.3.2 Safety devices and guards
Do not operate the machine unless all safety devices and guards have been properly fitted and are
fully operational.
Faulty or missing safety devices and guards may lead to dangerous situations.
Check all safety devices and guards for obvious external damage and proper operation before
putting the machine into operation.
2.3.3 Structural modifications
Do not subject the machine to any structural modifications nor any attachments or retrofitting unless
you have the written permission of the manufacturer to do so.
In case of unauthorized structural modifications as well as unauthorized attachments and
retrofitting:
othe Declaration of Conformity and the CE mark on the machine will become void,
othe operating permit in accordance with national and international regulations will become
void.
Use only original spare parts or modification or accessory parts that have been approved by the
manufacturer in order to ensure that:
othe Declaration of Conformity and the CE mark on the machine will remain valid,
othe operating permit in accordance with national and international regulations will remain valid,
othe machine remains fully operational.
The manufacturer does not accept any liability for damages caused by:
ounauthorized modifications of the machine,
ounapproved modification and accessory parts,
owelding and drilling operations on load-bearing sections of the machine.

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2.3.4 Replacement and wear parts as well as auxiliary supplies
Replace parts of the machine that are not in proper technical condition without delay.
When doing so, use only original parts made or approved by the manufacturer. When using replacement
and wear parts made by third parties, you are not guaranteed that these parts are designed and
constructed in a way that would ensure operational reliability and safety.
The manufacturer is not liable for any damage caused by using unapproved replacement and wear parts
or auxiliary supplies.
2.3.5 Warranty and liability
Our "Terms of Sales and Delivery" apply as a general rule. The owner of the “V-Mix” machine has
received these terms no later than by the time the contract was concluded.
Warranty and liability claims are excluded in cases of personal injury and property damage that can be
attributed to one or several of the following causes:
Improper use of the machine,
Improper installation, commissioning, operation and maintenance of the machine,
Operating the machine with defective safety devices or improperly mounted or non-operational
safety devices and guards,
Failure to observe the information provided in the operating manual regarding commissioning,
operation and maintenance,
Unauthorized structural modifications on the machine,
Insufficient monitoring of machine parts that are subject to wear,
Improperly performed repairs,
Natural disasters caused by the impact of foreign objects and force majeure.

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2.4 General safety instructions
General safety instructions:
apply in general and are intended to ensure the safe operation of the machine,
are summarized in the subchapters below.
2.4.1 General information on safety and accident prevention
In addition to the safety information provided in this chapter, the general information on safety and
accident prevention applicable in the respective country must be observed.
Wear your personal protective equipment while working on the machine.
Follow the warnings and instructions attached to the machine.
In addition to the general safety information provided in the chapter, the action-related safety
instructions laid out in the other chapters must be observed as well.
Keep everyone away from the immediate area of the machine before putting the machine into
operation.
2.4.2 Use of the machine
Before starting to work, familiarize yourself with all devices and controls of the machine and the way
they operate. It will be too late to do so when work is underway.
Wear close-fitting clothing. Loose-fitting clothing increases the risk of entrapment or entanglement
on shaft drives.
Only commission the machine if all guards are mounted and in safety position.
Only one person is allowed to operate the machine. Keep everyone away from the danger area of
the machine before operating the machine.
Fit and check transport equipment such as lighting, warning devices and guards.
Do not remain in the turning and swiveling range of the machine.

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2.4.3 Cleaning, maintenance and repairs
Adhere to the prescribed intervals for cleaning, servicing and repairs.
Prior to cleaning, maintenance and repairs, switch off the tractor and pull the ignition key to keep it
from starting up inadvertently (for detailed information, refer to the operating manual of the tractor).
Before working on the electrical equipment, disconnect the electric current supply to avoid a short
circuit.
Any residual mechanical, hydraulic, and electrical or electronic energy stored in the equipment may
cause the machine to start moving inadvertently!
When servicing and repairing the machine, be aware of the existence of residual energy.
Components containing residual energy are identified by warnings. For detailed information, refer to
the corresponding chapters in this operating manual and in the V-Mix operating manual.
Check regularly if screws and nuts are seated firmly. Re-tighten loosened nuts and bolts.
When maintenance is complete, check if all safety devices and safeguards function properly.
Dispose of oils, greases and filters properly.
Properly handle and dispose of substances and materials used for cleaning the machine, in
particular:
owhen working on lubrication systems and lubrication equipment,
owhen using solvents for cleaning.
Replacement parts must meet the minimum technical requirements specified by the manufacturer!
Compliance is ensured by the use of original spare parts.
Observe the maintenance intervals applicable to wear parts.

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2.5 Action-related safety instructions and important information
The operating manual contains action-related safety instructions and important information. Signal words
and symbols are used to allow the reader to view action-related safety instructions and important
information at a glance.
2.5.1 Action-related safety instructions
Action-related safety instructions:
warn of hazards which may arise in a specific situation or in connection with a certain type of action,
are printed immediately in front of the hazardous action described in the corresponding chapter,
are marked by the triangular safety symbol and a preceding signal word. The signal word indicates
the severity of the imminent danger.
DANGER
DANGER
“DANGER” indicates a situation of immediate danger that will result in severe
injury or death.
WARNING
WARNING
“WARNING” indicates a situation of potential danger that may result in severe
injury or death.
CAUTION
CAUTION
“CAUTION” indicates a situation of potential danger that may result in minor injury.
2.5.2 Important information
Important information:
provides instructions on how to handle the machine properly,
provides tips on how to use the machine in the most efficient way possible,
is marked by the adjacent symbols.
IMPORTANT
indicates an obligation to behave or act in a particular way in order to handle the
machine in the proper manner.
Failure to observe this information may lead to faults or property damage on the
machine or its vicinity.
NOTICE
indicates tips on proper use and information that is particularly helpful.
This information makes it possible to use all features of the machine in the most
efficient way.

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2.6 Warnings and instructions
The following information has been attached to the machine:
Warnings identify hazard areas on the machine and warn of hazards which may arise
in a specific situation or in connection with a certain type of action.
Instructions contain information regarding the proper handling of the machine.
This information must be kept clean and in legible condition at all times. Replace
information that has become illegible. Order warnings and instructions from your dealer by
providing their order number.
2.6.1 Warnings
A warning is composed of 2 pictograms:
(1)pictogram used to describe the hazard
The pictogram is composed of an image illustrating
the hazard and enclosed by a triangular safety
symbol.
(2)pictogram intended to help avoid the hazard
The pictogram is composed of an image providing
information on how to avoid the hazard.
Explanations regarding the warnings
The following list contains:
all warnings attached to the machine in the right column,
in the left column, the following specifications regarding the warning shown on the right:
1. The order number.
2. Description of the hazard, e.g. "Crushing hazard for fingers or hands from movements of
accessible, moving parts on the machine!"
3. The consequences of failing to observe the instruction(s) on how to avoid the hazard, e.g. "This
hazard may result in serious injury, including the loss of body parts."
4. The instruction(s) on how to avoid the hazard, e.g. "Never reach into the hazard area as long as the
diesel engine is running. Keep everyone away from the danger area of the machine before you set
the parts of the machine in motion.”
11
1
2

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Order number and explanation
72720
Read and follow the operating manual and the safety instructions before
putting the machine into operation!
72730
Crushing hazard for fingers or hands caused by accessible, moving
parts of the machine!
This hazard may cause serious injury, including the loss of body parts.
Keep everyone away from the danger area of the machine before you set
the parts of the machine in motion.
72732
Risk of hands and fingers becoming cut or severed from the movements
of parts that are accessible and moving while work is in progress!
This hazard may cause serious injury, including the loss of body parts.
Wait until all moving parts of the machine have come to a complete stop
before reaching into the hazard area.
72740
Risks from interventions on the machine, such as work for installation,
setup, troubleshooting, cleaning, maintenance and repairs if the
machine starts up inadvertently!
These hazards may cause serious injury, including death.
Secure the machine against starting up inadvertently prior to all
interventions on the machine.
Read and follow the instructions regarding the specific intervention that
are provided in the corresponding chapter of this operating manual.

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89595
Risk from materials or foreign objects that are flung off or out of the
machine when staying in the danger area of the machine!
These hazards may cause serious injury to the entire body.
Keep at a safety distance to the danger area of the machine.
Make sure that everyone keeps at a safe distance to the danger area of
the machine while the diesel engine is running
89596
Risk from moving parts!
Risk from moving parts.
Do not open or remove guards during operation.

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2.6.2 Positioning of warnings and instructions
The following illustrations show the arrangement of warnings and instructions on the machine.
Fig. 2-1: Warnings and instructions
2.7 Risks resulting from failure to observe the safety instructions and warnings
Failure to observe the safety instructions and warnings may:
result in personal injury as well as danger to the environment and the machine including:
oRisk of personal injury on account of unprotected work areas,
oFailure of important machine functions,
oFailure of methods prescribed for maintenance and repairs,
oRisk of personal injury from mechanical and chemical impact,
oDanger to the environment due to hydraulic-oil leakage.
result in the loss of any and all claims for damages.