BVL V-MIX Fix Plus User instructions

Machine V-Mix Fix
MachineNo 106924
MachineType
Version Rev. 0 / 10.14
CustomerName Bernard van Lengerich Maschinenfabrik GmbH & Co. KG
Date created 10/21/2014
File name BA_101105_DE
Supplement1 Machine
Supplement2
Year of manufacture
BA (this manual)
PCS
Item no. 105625
DocuType: Operating manual
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Assembly and Operating Manual
V-MIX FIX Plus
Rev. 2/ 08.17 Item. no. 106924
Printed in Germany –
Translation of the original assembly and operating manual
Read and follow this assembly and operating manual before putting the machine into operation for
the first time! Store for future reference!
www.bvl-group.de
English

User information
2
Translation of the original assembly and operating manual
V-Mix Fix Plus
Identification data
Enter the identification data of the machine here.
The identification data is specified on the type plate.
Machine number: ________________________________
Type: ________________________________
Year of manufacture: ________________________________
Manufacturer's address
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel : [phone]
Fax : [phone]
Internet: http://www.bvl-group.de
E-mail: [e-mail]
Spare part orders / Service
For the address, see the manufacturer's address
Tel.: [phone]
Fax.: + 49 (0) 5903 951-37
Mobile: + 49 (0) 172 281 63 22
Internet: http://www.bvl-group.de
Email: [e-mail]
When ordering spare parts, always provide the series, type, machine number and the year of manufac-
ture of your machine.
Formal information about this assembly and operating manual
Document number: 106924
Date created: 08.17
Copyright Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG, 2014
All rights reserved.
Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik
GmbH & Co. KG.

User information
V-Mix Fix Plus
Translation of the original assembly and operating manual
3
Preface
Dear Customer,
You selected a quality product from the extensive product range of Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG. We would like to thank you for putting your trust in us.
After receiving your machine, verify that no transport damage has occurred and that all parts are present!
Use the delivery note to check if the shipment of your machine is complete and also includes the special
equipment you ordered. Claims for damages cannot be accepted unless submitted without delay!
Read and observe this assembly and operating manual and, in particular, the safety instructions before
putting your equipment into operation. After reading this information carefully, you can immediately start
enjoying all the benefits of your recently purchased machine.
Make sure that all personnel operating the machine have read this assembly and operating manual be-
fore putting the machine into operation.
Special equipment is available for all machines. When customizing your machine, you may find that not
all descriptions contained in this assembly and operating manual apply to your specific machine. Special
equipment is identified in this assembly and operating manual.
If you have any questions on how to handle your machine or regarding this assembly and operating
manual, please contact us.
Regular maintenance and the timely exchange of worn or damaged parts will increase the service life of
your machine.
User evaluation
Dear reader,
Our assembly and operating manuals are revised on a regular basis. You help us increase the user
friendliness of our assembly and operating manuals by sending us your tips and recommendations on
how we can improve them. Please submit your suggestions by fax.
Bernard van Lengerich
Maschinenfabrik GmbH & Co. KG
Operations: Grenzstrasse 16
Post address: Postfach 1154
D-48488 Emsbüren
Tel : [phone]
Fax : [phone]
Email: [e-mail]

User information
4
Translation of the original assembly and operating manual
V-Mix Fix Plus
Contents
1User information 7
1.1 Purpose of this operating manual 7
1.2 Storing the operating manual 7
1.3 Locational information in this operating manual 7
1.4 Illustrations used 8
1.5 Terms used 8
2Safety instructions 9
2.1 Working in a safety-conscious manner 9
2.2 Organizational measures 10
2.2.1 Responsibilities of the owner 10
2.2.2 Responsibilities of the operator 10
2.2.3 Qualification of the personnel 11
2.2.4 Intended use 12
2.2.5 Misuse 12
2.3 Product safety 13
2.3.1 Safe operation of the machine 13
2.3.2 Safety devices and guards 13
2.3.3 Structural modifications 13
2.3.4 Replacement and wear parts as well as auxiliary supplies 13
2.3.5 Warranty and liability 14
2.4 General safety instructions 15
2.4.1 General information on safety and accident prevention 15
2.4.2 Use of the machine 15
2.4.3 Hydraulic system 16
2.4.4 Electrical system 16
2.4.5 Cleaning, maintenance and repairs 17
2.5 Action-related safety instructions and important information 18
2.5.1 Action-related safety instructions 18
2.5.2 Important information 19
2.6 Warnings and instructions 20
2.6.1 Warnings 20
2.6.2 Instructions 23
2.6.3 Positioning of warnings and instructions 25
2.7 Risks resulting from failure to observe the safety instructions and warnings 26
3Technical data 27
3.1 V-MIX Fix Plus 8-1S to 15-1S 27
3.2 V-MIX Fix Plus 13-2S to 24-2S 27
3.3 Type plate and machine number 28
3.4 Hydraulic unit 28
3.5 Capacity limits 28
3.6 Operating fluids 29
3.7 Information on noise generation 29
4Design and function 30
4.1 V-MIX Fix at a glance 30
4.2 V-Mix Fix –Overview of assemblies 31
4.3 Mixing hopper 31
4.4 Mixing and dispenser unit 32
4.4.1 Mixing auger with cutting blades 33
4.5 Anti-spill ring 34
4.6 Counter blades 35

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4.7 Discharge area (discharge opening) 36
4.8 Ladder and inspection window 37
4.9 Conveyor belt (optional) 37
4.10 Weighing system (optional) 38
4.11 Hydraulic unit (optional) 38
4.11.1 Electrohydraulic control block 39
4.12 Hydraulic hand pump (optional) 39
4.13 Safety devices and guards 40
4.13.1 Cover aprons 40
4.13.2 Block ball valve 40
4.13.3 Motor and main drive shaft protective plates 41
5Transport, setup, and initial commissioning 42
5.1 Scope of delivery as supplied 42
5.2 Loading and unloading the machine 43
5.3 Machine setup 43
5.4 Connecting the electrical system 45
5.5 Checking the machine for proper operation 45
6Use and operation 46
6.1 Operation of the machine 46
6.2 Filling the mixing hopper 47
6.2.1 Recommended order during filling 48
6.3 Discharging fodder 48
6.3.1 Removing clogs 50
7Cleaning, maintenance and repairs 51
7.1 Cleaning 52
7.2 Lubricating 52
7.2.1 The lubrication chart at a glance 52
7.2.2 Lubrication points –overview 53
7.3 Maintenance schedule –overview 54
7.4 Oil change in the gear unit 55
7.4.1 Gear unit ECS 1512 56
7.4.2 Gear unit PGA 1602 57
7.5 Replacing shear bolt of the shear bolt coupling 58
7.6 Entering the mixing hopper 59
7.7 Cutting blades of the mixing auger Fehler! Textmarke nicht definiert.
7.7.1 Sharpening cutting blades 62
7.7.2 Swiveling/replacing cutting blades 63
7.8 Hydraulic system 64
7.8.1 Checking the hydraulic oil level 65
7.8.2 Refilling hydraulic oil 66
7.8.3 Markings on hydraulic hose lines 66
7.8.4 Maintenance intervals 67
7.8.5 Inspection criteria for hydraulic hose lines 67
7.8.6 Installing and removing hydraulic hose lines 68
7.9 Conveyor belt (optional) 69
7.9.1 Belt connection 69
7.9.2 Tensioning/aligning the conveyor belt 69
7.10 Tightening torques for bolt joints 70

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V-Mix Fix Plus
8Faults 71
9Appendix 72
9.1 EC Declaration of Incorporation 72
9.2 Supplied third-party manufacturer documentation 73
10 Index 74

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1User information
The chapter on user information provides you with information to assist you when using the operating
manual of the incomplete V-Mix Fix Plus machine. The incomplete V-Mix Fix Plus machine is also re-
ferred to as "machine" later in this operating manual.
1.1 Purpose of this operating manual
This operating manual:
describes how to operate, clean, service and repair the machine,
provides important information on how to handle the machine in a safe and efficient way.
If you have any questions, please do not hesitate to contact us.
1.2 Storing the operating manual
The operating manual is part of the machine. Therefore, store this operating manual:
at the machine at all times,
for future reference.
If selling the machine, pass this operating manual on to the purchaser.
1.3 Locational information in this operating manual
Fig. 1-1
(1) Front side (drive side)
(3) Rear side
(2) Left side
(4) Right side
1
3
2
4

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1.4 Illustrations used
Instructions for actions and responses
Actions that need to be carried out following a specific sequence are identified as numbered instructions
for action.
Strictly adhere to this order. In certain cases, the result of the instruction for action will be marked with an
arrow.
Example:
1. Instruction for action 1
→Result of instruction for action 1
2. Instruction for action 2
Lists
Unordered lists are displayed as lists with bullet points.
Example:
Item 1
Item 2
Item numbers in illustrations
Figures included in round brackets refer to the item numbers included in the adjoining illustration.
Example (1)
Item 1 in the adjoining illustration
1.5 Terms used
The term ...
signifies ...
Work tools
... the gear motor, the gear unit, the mixing auger, and the cutting blades.
third parties
… all persons other than the operator.
Hazard
... the source of a potential injury or damage to a person's health.
Manufacturer
... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG.
Machine
… the V-MIX Fix stationary mixer.

Safety instructions
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2Safety instructions
This chapter contains important information for the owner and the operator on how to operate the ma-
chine in a safe and trouble-free manner.
Observe all safety instructions provided in this operating manual!
Most accidents are caused due to a failure to observe the simplest of safety rules.
You help prevent accidents by observing all safety instructions provided in this operating
manual.
2.1 Working in a safety-conscious manner
This machine has been constructed according to the latest technological standards and the recognized
safety and accident prevention regulations. Regardless, using the machine carries certain risks and may
impair:
the life and limb of the operator or third parties,
for the machine itself,
other material assets.
Observe the following to ensure the operational safety of the machine:
this operating manual, in particular:
othe general safety instructions, the action-related safety instructions, and the instructions for
actions,
othe information on proper use.
the warnings attached to the machine,
all national, generally applicable regulations regarding safety and accident prevention as well as
environmental protection,
Do not operate the machine unless all of its safety features are in proper working order.

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2.2 Organizational measures
The operating manual:
must always be stored at the location of the machine,
must be freely accessible to operator and maintenance personnel at all times.
2.2.1 Responsibilities of the owner
The owner is required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
limit work with/on the machine to personnel who:
oare familiar with all general safety and accident-prevention regulations,
ohave been instructed in how to work with/on the machine,
ohave read and understood this operating manual.
keep all warnings attached to the machine legible at all times,
replace damaged warnings,
provide the necessary personnel protective equipment such as:
osafety goggles,
owork gloves,
osafety shoes,
oprotective suit,
oskin protection, etc.
2.2.2 Responsibilities of the operator
Before commencing work, all personnel designated to work with/on the machine are required to:
observe all national, generally applicable regulations regarding safety and accident prevention as
well as environmental protection,
read and observe chapter "Qualification of the personnel", starting on page 11 of this assembly and
operating manual,
read the chapter "Warnings and instructions", starting on page 20 of this assembly and operating
manual and observe it while operating the machine,
become familiar with the machine,
read the chapters in this operating manual that are essential for the execution of the work tasks they
have been assigned.
If detecting that a fixture is no longer fully compliant with the safety regulations, the operator is required
to remedy this defect immediately. If the correction of a fault is not part of the operator's responsibilities
or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the
owner.

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2.2.3 Qualification of the personnel
Work with/on the machine is limited to qualified and trained personnel. The operator must
clearly define the responsibilities of the personnel with regard to operation, maintenance
and repairs.
A person in training may only work with/on the machine when supervised by an experi-
enced member of the personnel.
The operator may only perform the work described in this operating manual.
Work on the machine that requires professional expertise may only be performed by spe-
cialty workshops. Specialty workshops have the qualified personnel and suitable means
(tools, lifting and supporting devices) that are necessary to perform the work in a profes-
sional and safe manner.
This applies to work:
not described in this operating manual,
that is identified as "work to be performed at a workshop" in this operating manual.
Personnel
Activity
Person specially
trained to perform
this activity 1)
Instructed
person 2)
Person with professional
training (specialty work-
shop) 3)
Loading / transport
X
X
X
Commissioning
--
X
X
Setup, adjustment
--
X
X
Operation
--
X
X
Cleaning, maintenance and repairs
--
X
X
Troubleshooting
--
X
X
Disposal
X
--
--
Legend: X permitted -- not permitted
1) A person capable of assuming a specific task and completing this task for a company with the ap-
propriate expertise.
2) An instructed person is someone who is familiar with or has been trained in the tasks assigned to
him and the potential dangers associated with improper conduct and has received instructions
about the necessary safety equipment and safety measures.
3) Personnel who have undergone professional technical training are considered experts (specialists).
They are capable of assessing the tasks assigned to them and the potential dangers involved in
their execution on account of their professional technical training and their familiarity with all appli-
cable regulations.
Note: A qualification that is equivalent to professional technical training can be acquired by working
in the respective field for several years.

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2.2.4 Intended use
The stationary mixer V-Mix Fix Plus is designed exclusively for collecting, reducing, homogeneously mix-
ing and discharging any type of silage as well as feeding stuff that is commonly used in animal husband-
ry and whose content of dry substance makes up more than 30% of the overall mix.
The specific weight of those materials must not exceed 500 kg per m³.
The V-Mix Fix must be set up outside of potentially explosive areas (EX Zones).
The incomplete V-Mix Fix Plus machine must not be put into operation until it has been incorporated into
the overall system and the CE conformity of the overall system has been established.
Any other use above and beyond this will be regarded as misuse and is prohibited. Bernard van
Lengerich Maschinenfabrik GmbH & Co. KG cannot be held liable for any damage resulting therefrom.
Intended use also comprises:
Use within the performance limits specified in the chapter 3 "Technical data".
Use as intended and described in the operating manual.
Observing all information and regulations specified in the operating manual as well as all accompa-
nying documents.
Adhering to the inspection and maintenance intervals that are mandatory or listed in the operating
manual including all accompanying documents.
Ensuring that all activities are performed by trained specialty personnel only.
Ensuring that all spare parts used comply with specifications.
Ensuring that no retrofitting or use of third-party accessories takes place without our consent.
2.2.5 Misuse
Misuse includes the following types of use in particular:
Use for products other than the ones specified in the order.
The use of products with altered product characteristics.
Conveying hard/solid materials such as rocks, metal objects, etc. that will result in damage to or
failure of the incomplete machine.
Operation, maintenance and repairs of the incomplete machine by individuals other than authorized
and trained personnel.
Operation inside an EX Zone.

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2.3 Product safety
2.3.1 Safe operation of the machine
The machine must not be started or operated unless no one is in the work area of the machine.
2.3.2 Safety devices and guards
The machine must not be operated unless all safety devices and guards have been properly fitted
and are fully operational.
Faulty or missing safety devices and guards may lead to dangerous situations.
Check all safety devices and guards for obvious external damage and proper operation before put-
ting the machine into operation.
2.3.3 Structural modifications
Do not subject the machine to any structural modifications nor any attachments or retrofitting unless
you have the written permission of the manufacturer to do so.
Use only original spare parts or modification or accessory parts that have been approved by the
manufacturer in order to ensure that the machine remains fully operational.
The manufacturer does not accept any liability for damages caused by:
ounauthorized modifications of the machine,
ounapproved modification and accessory parts,
owelding and drilling operations on load-bearing sections of the machine.
2.3.4 Replacement and wear parts as well as auxiliary supplies
Replace parts of the machine that are not in proper technical condition without delay.
When doing so, use only original parts made or approved by the manufacturer. When using replacement
and wear parts made by third parties, you are not guaranteed that these parts are designed and con-
structed in a way that would ensure operational reliability and safety.
The manufacturer is not liable for any damage caused by using unapproved replacement and wear parts
or auxiliary supplies.

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2.3.5 Warranty and liability
Our "Terms of Sales and Delivery" apply as a general rule. The owner has received these terms no later
than by the time the contract was concluded.
Warranty and liability claims are excluded in cases of personal injury and property damage that can be
attributed to one or several of the following causes:
Improper use of the machine,
Improper installation, commissioning, operation and maintenance of the machine,
Operating the machine with defective safety devices or improperly mounted or non-operational
safety devices and guards,
Failure to observe the information provided in the assembly and operating manual regarding com-
missioning, operation and maintenance,
Unauthorized structural modifications on the machine,
Insufficient monitoring of machine parts that are subject to wear,
Improperly performed repairs,
Natural disasters caused by the impact of foreign objects and force majeure.

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2.4 General safety instructions
General safety instructions:
apply in general and are intended to ensure the safe operation of the machine,
are summarized in the subchapters below.
2.4.1 General information on safety and accident prevention
In addition to the safety information provided in this chapter, the general information on safety and
accident prevention applicable in the respective country must be observed.
Wear your personal protective equipment while working on the machine.
Follow the warnings and instructions attached to the machine. These instructions provide you with
important information on how to handle the machine in a safe and trouble-free manner.
In addition to the general safety information provided in the chapter, the action-related safety in-
structions laid out in the other chapters must be observed as well.
Keep everyone away from the immediate area of the machine before putting it into operation.
2.4.2 Use of the machine
Before starting to work, familiarize yourself with all devices and controls of the machine and the way
they operate. It will be too late to do so when work is underway.
Wear close-fitting clothing. Loose-fitting clothing increases the risk of entrapment or entanglement
on shaft drives.
Only commission the machine if all guards are mounted and in safety position.
Only one person is allowed to operate the machine. Keep third parties away from the danger area
of the machine before you start operating the machine.
Do not climb into the mixing hopper unless:
othe machine is switched off and secured against inadvertent restart.
oyou enter through a discharge opening when the dosing gate is completely open and secured,
oyou wear personal protective equipment.
oyou use the greatest possible caution. Pay attention to the position of the cutting blades on the
mixing auger.
There is a risk of sustaining crushing injuries when opening and closing the dosing gates. Keep
everyone away from the danger area before opening and cosing the dosing gates.
Never reach into the mixing hopper through one of the discharge openings while the machine is
running.

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2.4.3 Hydraulic system
The hydraulic system is under high pressure.
Verify that the hydraulic hose lines are connected properly.
Do not block any actuators on the machine which are used to perform direct hydraulic movements
of components, e.g. tipping, swinging and sliding.
The respective movement must stop automatically once you release the corresponding actuator.
This does not apply to the movements of devices:
othat are continuous,
othat are controlled automatically,
othat require a float position or pressurized position for operation.
Before working on the hydraulic system:
osecure raised moving parts of the machine from being lowered inadvertently,
odepressurize the hydraulic system.
Have an expert verify the proper technical condition of the hydraulic hose lines at least once per
year.
Replace hydraulic hose lines when detecting obvious defects, damage and wear. Use only original
hydraulic hose lines.
Do not use hydraulic hose lines for more than six years, including any storage time which must not
exceed a period of two years.
Even if stored properly and only subjected to the permissible stress, hoses and hose connections
are subject to natural aging, limiting their storage time and period of use. The actual period of use
may deviate from these specifications based on experience and, in particular, taking potential haz-
ards into consideration. The same guidelines apply to hoses and hose lines made of thermoplastics.
Never attempt to seal leaking hydraulic hose lines using your hand or fingers.
Fluids (hydraulic oil) escaping under high pressure may penetrate the skin and enter the body, re-
sulting in severe injury.
Seek immediate medical attention if injury from hydraulic oil has occurred. Risk of infection.
2.4.4 Electrical system
Switch off the power supply before performing any work on the electrical system. Turn the main
switch to the “OFF” position and secure it against restart.
Use only the designated fuses. Using higher amperage fuses may destroy the electrical system –
as there is a risk of fire.
Make sure all electrical installations are completed by trained and qualified personnel and as speci-
fied in the circuit diagram.

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2.4.5 Cleaning, maintenance and repairs
Adhere to the prescribed intervals for cleaning, servicing and repairs.
Secure the machine from being started inadvertently before cleaning, servicing or repairing the ma-
chine! Set the main switch to the "OFF" position and secure the switch with a padlock.
Always disconnect the electric current supply before carrying out work on the electrical equipment.
Any residual mechanical, hydraulic or electrical energy stored in the equipment may cause the ma-
chine to start moving inadvertently.
When servicing and repairing the machine, be aware of the existence of residual energy.
Secure all operating media such as compressed air and hydraulic oil against unintended start-up.
Carefully attach and secure larger components using lifting devices before replacing them.
Regularly check nuts and bolt for tightness. Re-tighten loosened nuts and bolts.
Secure the raised machine / raised parts of the machine from being lowered inadvertently before
cleaning, servicing or repairing the machine.
Use suitable tools and wear cut-resistant protective gloves when changing tools with cutting edges.
Regularly check if previously loosened bolt joints are firmly seated. When maintenance is complete,
check if all safety devices and guards function properly.
Dispose of oils, greases and filters properly.
Properly handle and dispose of substances and materials used for cleaning the machine, in particu-
lar:
owhen working on lubrication systems and lubrication equipment,
owhen using solvents for cleaning.
Replacement parts must meet the minimum technical requirements specified by the manufacturer.
Compliance is ensured by the use of original spare parts.
Observe the maintenance intervals applicable to wear parts.

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2.5 Action-related safety instructions and important information
The operating manual contains action-related safety instructions and important information. Signal words
and symbols are used to allow the reader to view action-related safety instructions and important infor-
mation at a glance.
2.5.1 Action-related safety instructions
Action-related safety instructions:
warn of hazards which may arise in a specific situation or in connection with a certain type of action,
are printed immediately in front of the hazardous action described in the corresponding chapter,
are marked by the triangular safety symbol and a preceding signal word. The signal word indicates
the severity of the imminent danger.
DANGER
DANGER
indicates a situation of imminent danger that, unless avoided, carries a high risk of
causing severe injury (loss of body parts or permanent damage) or death.
Failure to observe safety instructions marked with the "DANGER" symbol may im-
mediately result in severe injury or death.
WARNING
WARNING
indicates a situation of potential danger that, unless avoided, carries a moderate risk
of causing severe injury or death.
Failure to observe safety instructions marked with the "WARNING" symbol may po-
tentially result in severe injury or death.
CAUTION
CAUTION
indicates a situation of potential danger that, unless avoided, carries a low risk of
causing minor or moderate injury.
Failure to observe safety instructions marked with the "CAUTION" symbol may po-
tentially result in minor or moderate injury.

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2.5.2 Important information
Important information:
provides instructions on how to handle the machine properly,
provides tips on how to use the machine in the most efficient way possible,
is marked by the adjacent symbols.
IMPORTANT
indicates an obligation to behave or act in a particular way in order to handle the
machine in the proper manner.
Failure to observe this information may lead to faults or property damage on the
machine or its vicinity.
NOTICE
indicates tips on proper use and information that is particularly helpful.
This information makes it possible to use all features of the machine in the most
efficient way.

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2.6 Warnings and instructions
The following information has been attached to the machine:
Warnings identify hazard areas on the machine and warn of hazards which may arise
in a specific situation or in connection with a certain type of action.
Instructions contain information regarding the proper handling of the machine.
This information must be kept clean and in legible condition at all times. Replace infor-
mation that has become illegible. Order warnings and instructions from your dealer by
providing their order number.
2.6.1 Warnings
A warning is composed of 2 pictograms:
(1) pictogram used to describe the hazard
The pictogram is composed of an image illustrat-
ing the hazard and enclosed by a triangular safety
symbol.
(2) pictogram intended to help avoid the haz-
ard
The pictogram is composed of an image providing
information on how to avoid the hazard.
Explanations regarding the warnings
The following list contains:
all warnings attached to the machine in the right column,
in the left column, the following specifications regarding the warning shown on the right:
1. The order number.
2. Description of the hazard, e.g. "Crushing hazard for fingers or hands from movements of accessi-
ble, moving parts on the machine!"
3. The consequences of failing to observe the instruction(s) on how to avoid the hazard, e.g. "This
hazard may result in serious injury, including the loss of body parts."
4. The instruction(s) on how to avoid the hazard, e.g. "Never reach into the hazard area as long as
parts are still moving in this area."
1
2