Courtyard Creations RUS498W User manual

ASSEMBLY INSTRUCTIONS
ATTENTION: THIS PRODUCT IS NOT FOR COMMERCIAL USE
INTENDED FOR RESIDENTIAL USE ONLY.
RUS498W
COURTYARD CREATIONS INC.
PAGE 1 OF 6
Use the correct bolts as indicated. Do not tighten any of the bolts until the swing is completely assembled.
Do not discard of any of the packaging until you have checked that you have all of the parts and
fittings required.
Keep children away during assembly. This item contains small parts that can be swallowed by
children. Children should always be under direct adult supervision while using this product.
Retain these assembly instructions for future reference.
Quote the following FQC NO. when contacting the service center.
SERVICE CENTER TOLL FREE NO.
TEL: [phone]
FAX: [phone]
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STOP DO NOT RETURN TO STORE!
30
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A. Read the instructions thoroughly. Acquaint yourself with the inventory of parts and the
accompanying drawings to ensure safe and proper assembly.
B. You will need the following tools:
- Phillips Screwdriver
- Nut Wrench (See Part #27)
- Hex. Key Wrench (See Part #25 and #26)
C. Lay out all of the parts on a flat surface and identify them using the table below.
TOP CROSS BEAM
W/ADJUSTABLE TEETH
REAR UPRIGHT SUPPORT
FRONT UPRIGHT SUPPORT
LATERAL CROSS BRACE
REAR CROSS BRACE
SWING ARM
SWING ARM TUBE
SUSPENSION SPRING
BOLT M6*65
RUS498W-CS09-8
62RUS498WN101
62RUS498WN102
62RUS4050I102
62RUS498WI101
RUS498W-CS01-1
62RUS487WM101
28000221023
17GA20405201-Y3
17C40A0722001YX
Q'TY
SCREW ST4.2*16
WASHER d6.5*D16*1.2
WASHER d8.5*D17*1.6
PLASTIC SCREW
NUT WRENCH 13 & 17MM
HEX. KEY WRENCH 6MM
17C17A1306001YX
17FA08060601-YX
17FA05050401-YX
18000018001
17KAB1201----Y4
17KAA0201----Y4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
2
2
2
1
RUS498W-CS11-1 1
4
6
2
4
4
2
4
12
20
2
2
1
1
PARTS LIST
BOLT M6*40
17C40A0714001YX
BOLT M8*65
17C01A0828061YX
BOLT M6*90
17C40A0728041YX 2
2
BOLT M8*90
17C01A0822061YX
2
HEX. KEY WRENCH 4MM
17KAA0101----Y4 1
PLASTIC NUT M8*P1.25
618000C06001
PLASTIC NUT M6*P1.0
1018000C23001
PART
NO. MATERIAL CODE PART
LEG CAP
SEAT ASSEMBLY
161R498WD00001BA
CANOPY
18020605001
CANOPY/FRAME CONNECTOR
2
2
62RUS498WI102
62RUS422WH102
FRONT/REAR CANOPY BRACE
SIDE CANOPY BRACE
PAGE 2 OF 6
361R498WC00001BA
CUSHION
STOP DO NOT RETURN TO STORE!
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Step 3:
Fasten the lateral cross braces (#4) to the
upright supports (#2 and #3) by using bolts
(#14), washers (#20), and plastic nuts (#22).
Repeat the same procedure for both sides.
See Fig. A – Step 3.
Step 5:
Insert the leg caps (#12) into all of the base feet.
See Fig. A – Step 5.
Step 1
Step 2
Step 3
Step 4
Step 5
Fig. A
Step 1:
Fasten the front and rear upright supports (#2
and #3) at the top by using bolts (#13), washers
(#19), and plastic nuts (#21). Repeat the same
procedure for both sides. Keep the bolts loose.
See Fig. A – Step 1. Do not tighten the bolts
after step 1, fasten all of
the bolts after Fig A.
Step 2:
At both ends, insert the assembled upright
supports (#2 and #3) into the top cross beam
w/adjustable teeth (#1). Tighten all of the plastic
nuts and bolts now. See Fig. A – Step 2.
Step 4:
Fasten the rear cross brace (#5) to the rear
upright supports (#3) by using bolts (#17),
washers (#20), and plastic nuts (#22). Tighten
all of the nuts and bolts. See Fig. A – Step 4.
13 19
19
19
19
13
14
20
20 22
17
12
12
12
12
20
20 22
2
2
2
3
23
3
3
3
3
3
2
23
2
4
5
4
3
1
ASSEMBLY (Note: When fastening with nuts
and bolts, always use a washer (#19 or #20)
between the tube and the bolt or the tube and
the nut.)
21
21
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16
20
20 22
14
20
20
22
15
21
8
7
9
99
9
777
7
7
7
7 7 7 7
Fig. B
Fig. C
Step 6:
Open the seat assembly (#8) and fasten a swing
arm tube (#7) and a swing arm (#6) to the seat
back by using bolt (#16), washers (#20), and
plastic nut (#22). Repeat the same procedure for
both sides. Fasten another swing arm tube (#7)
to the swing arm (#6) at the front bend by using
bolt (#14), washers (#20), and plastic nut (#22).
Repeat the same procedure for both sides.
Fasten the other end of the swing arm (#6) to
the front of the seat assembly (#8) by using bolt
(#15), washers (#19), and plastic nut (#21).
Repeat the same procedure for both sides.
See Fig. B.
Step 7:
Hook the suspension springs (#9) into the top
of both swing arm tubes (#7). Repeat the same
procedure for both sides. See Fig. C.
6
6
19
19
Warning:
Make sure that both ends of the suspension
springs (#9) go completely through the holes in
the top cross beam w/adjustable teeth (#1) and
the swing arm tubes (#7).
Step 8:
Hang the opposite ends of the suspension
springs (#9) into the holes located in the angled
braces of the top cross beam w/adjustable
teeth (#1). Repeat the same procedure for
both sides. See Fig. D.
Fig. D
9
9
1
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Fig. E
Fig. F
PAGE 5 OF 6
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Step 10:
Insert the front/rear canopy braces (#11) into the
sleeves on the canopy (#28).
See Fig. E – Step 3.
Step E - 4:
Insert the tube ends on the front and rear canopy
braces (#11) into the side canopy braces (#10).
See Fig. E – Step 4.
Step E - 5:
Velcro the canopy (#28) to the side canopy
braces(#10). See Fig. E – Step 5.
Step 9:
Slide the canopy/frame connectors (#23) onto
the side canopy braces (#10). In the pre-drilled
holes, secure them together by using screws
(#18). Make sure that the teeth on the
canopy/frame connectors are facing towards the
inside of the frame.
See Fig. E – Step 1 and Step 2.
28
23
24 23 24
1
Step 13:
Fasten the canopy/frame connectors (#23) to
the adjustable teeth on the top cross beam w/
adjustable teeth (#1) by using a plastic screw
(#24). Repeat this procedure for both sides.
Step E - 1
Step E - 3
Step E - 5
Step E - 2
23 23
18
18
10
10
10
10
11
28
Step E - 4
10
10
11
11
28
28
11
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