Denali D2 User manual

Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
D2 LED Light Pod
DNL.D2.050
Instruction Manual
(a) LED Light Pod......................................................................Qty 1
(b) M8 Mounting Hardware.........................................................Qty 1
(c) Spot Lens (installed)............................................................Qty 1
(d) E-Mark Certified Flood Lens...................................................Qty 1
(e) Wiring Pigtail......................................................................Qty 1
Kit Contents
Tools Required: 13mm Wrench, 10mm Wrench, 4mm Allen Key
(c)
(a)
(d)
(e)
(b)

1. Mounting The Lights
2. TriOptic™ Multi-Beam Lens System
1.1 - Choosing The Mounting Location
DENALI offers dozens of universal and vehicle specific light mounts. To
determine the best mounting location consider the following tips. For
maximum beam distance at night, mount the lights higher up. For
maximum day time visibility, mount the lights down low to increase your
overall lighting footprint. To create the optimum lighting and visibility
package, mount one pair of long distance spots up high for night time
distance and one pair of flood or hybrid lights down low for day time
visibility and night time fill.
Check out our full mounting application chart at DENALIELECTRONICS.COM
to see all the mounting options available for your vehicle.
DENALIELECTRONICS.COM
1.2 - Mounting The Light
Step One: Use a 13mm wrench and the included M8 screw, washer, nut
and nut cap to attached the pods to the mounting bracket.
Step Two: Use the M8 plastic nut cap to cover the nut and exposed
thread.
Note: The light pods can be mounted in both horizontal and vertical
orientations. See Figure 2.2 for instructions on how to rotate the lens in
the housing of the pod.
2.1 - Beam Options
This LED light kit includes one spot lenses and one flood lenses. Use the
spot lens for maximum distance, the flood lens for maximum spread, or
one of each in a pair of pods to create a 50/50 True-Hybrid that
combines the best of both worlds.
All DENALI lenses are also available in amber. The amber color of the
lens increases visibility in fog and rain by blocking blue frequencies from
the light, which reflect off water vapor and decrease vision.
2.2 - Installing The Lenses
Step One: Remove the four M3 screws from the rear of the light pod, then
remove the bezel and lens from the light pod.
Step Two: Remove the rubber gasket from the original lens and re-install
it into the groove on the pod.
Step Three: Re-assemble the light pod making sure the gasket is properly
seated and creating a seal, then secure the bezel using the M3 screws.
Keep in mind the light pods can be mounted in both horizontal and vertical
orientations. Just be sure to rotate diffused lenses 90 degrees so the flutes
remain in the vertical orientation.
Spot
True-Hybrid™
Crashbar/Engine Guard/
Frame Mount
Fork Tube Mount
Fender Mount
D2 Pod
M8x20 Bolt
Example Bracket
M8 Washer
M8 Nut
M8 Nut Cap
D2 Pod
Gasket Lens
Bezel
Screws
Horizontal Mounting Vertical Mounting
Vehicle Specific Fairing Mount
Vertical Flutes
Vertical Flutes
Flood (E-Mark Certified)

3. Aiming The Lights
3.1 - Suggested Aiming Method
Step One: With someone sitting on the bike and holding it upright on
level ground, position the vehicle 25 feet from a flat and vertical wall.
Be sure the wall is large enough that both beams can be projected onto
the wall. A garage door is a great place to perform this procedure.
Step Two: Measure the distance from the ground to the center of the
light pods (H)
Step Three: Using tape, make a horizontal line that is 2 inches lower
than the previous measurement from the ground to the center of the
lights (H-2”).
Step Four: Loosen the mounting and hinge bolts then aim each light so
that the center of the hot spot aligns with the tape line on the wall. The
lights should be aimed equidistant left and right from center line of the
vehicle.
Step Five: Once final adjustments are made to the lights, tighten the
mounting and hinge bolts.
Congratulations! The DENALI LED Light Kit has been successfully
installed! Enjoy!
(25 FEET FROM WALL)
(H-2”)
(H)
(H)
If you have limited space or are having trouble identifying the hot spot on the wall, you can shorten the distance to 6 feet and mark the tape line at H-1/2".