Denali T3 User manual

Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
T3 Crashbar Mount Kit
LAH.T3.10100
Instruction Manual
(a) Mounting Bracket ................................................................Qty 2
(b) VHB Double-Sided Tape........................................................Qty 1
Kit Contents Tools Required
#2 Phillips Head Screw Driver, Step Drill Bit, Heat Gun, Rubbing Alcohol
(b)
(a)

1. Assembling The Crashbar Mounts
2. Installing The Crashbar Mounts
1.1 - Assembling The Mount 1.2 - Applying The Double-Sided Tape
Step One: Feed the harness through the center of the Mounting Bracket
(a).
Step Two: Use the self tapping screws that were included with the T3
Light Pod to attach it to the Mounting Bracket (a).
Repeat steps One & Two using the second Mounting Bracket and T3 Pod.
Step One: Cut the strip of VHB Doubled-Sided Tape (b) into four even
length pieces.
*Note: For External Wiring (Figure 2.2) place the harness in the wire
channel before applying the VHB Doubled-Sided Tape (b) to the Crashbar
Mount (a).
Step Two: Prep and clean the surface of the tape pocket using rubbing
alcohol, then use a heat gun to gently warm the surface. Peel off one side
of the liner from VHB Double-Sided Tape (b) and apply two pieces to the
back of the Crashbar Mount (a).
Repeat steps One & Two using the second Mounting Bracket and the two
remaining tape pieces.
DENALIELECTRONICS.COM
2.1 - Internal Wiring
Step One: Drill a 14mm hole into the surface of the crashbar of which you will
be mounting the T3 Light Pod. Use of a step drill bit is recommended for best
results.
Note: If the crashbar does not have an existing opening at the end of the
tubing, drilling a second 14mm hole will be required to allow the harness to exit
the crashbar.
Step Two: Feed the harness into the 14mm hole and run/fish it through the
crashbar and out the second exit hole.
Step Three: Prep and clean the surface of the crashbar using rubbing alcohol,
then use a heat gun to gently warm the surface. Peel and remove the
remaining liner from the VHB Double-Sided Tape and apply the assembly to the
crashbar using moderate pressure.
2.2 - External Wiring
Step One: Prep and clean the surface of the crashbar using rubbing alcohol,
then use a heat gun to gently warm the surface. Peel remaining liner from the
VHB Double-Sided Tape and apply the assembly to the crashbar using
moderate pressure.
Step Two: Run the harness along the outside of the crashbar and secure using
zip ties.
T3 Light Pod
(Sold Separately)
Crashbar Mount
14mm Hole
Self Tapping Screw
(Included w/ T3 Pod)
T3 Light Pod
w/ Crashbar Mount
Crashbar Crashbar
T3 Light Pod
w/ Crashbar Mount
Crashbar Mount
VHB Double-Sided Tape
Tape Pocket
Wire Channel*