Denali LAH.08.10900 User manual

Instruction Rev01
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
LAH.08.10900
Kawasaki KLR 650
Upper Crash Bar Light Mount
Instruction Manual
(a) Upper Crash Bar..................................................................Qty 1
(b) M8 Spacer OD:19mm ID:8.4mm Length:15mm.......................Qty 1
(c) M8 x 45mm Flanged Hex Head Screw DIN 6921.......................Qty 1
(d) Crash Bar Clamp Mount Upper...............................................Qty 2
(e) Crash Bar Clamp Mount Lower................................................Qty 2
(f) M5 x 14MM Socket Head Screw DIN 912..................................Qty 4
(g) M8 x 35mm Socket Head Screw DIN 912.................................Qty 2
(h) M8 x 10mm Socket Head Screw DIN 912 ................................Qty 2
Kit Contents
Tools Required: 4mm Hex, 6mm Hex, 12mm Wrench
(a)
(b)
(c)
(h)
(f)
(g)
(e)
(d)

1. Installing The Crash Bar Mount DENALIELECTRONICS.COM
1.1 - Crash Bar Mount Installation
Step One: Remove the front fender and the left & right side covers to gain access to all
of the mounting points. After removing the side covers locate the bottom right factory hex
head screw and remove it.
Step Two: Align the side mounting brackets on the crash bar mount (a) with the left &
right side mounting holes and attach it to the bike using the two M8 x 35mm Socket Head
screws (g). Be careful when bringing the mount up to the bike so as to not scratch the
paint.
Note: Don’t fully tighten the screws yet, leave loose enough to rotate the whole crash bar
mount up.
Step Three: Rotate the Crash Bar (a) up and attach the center bracket using the M8
Spacer (b) between the mounting surface and the top of the bracket and secure it in
place from below with the M8 x 45mm Flanged Hex head Screw (c).
Step Four: Properly tighten all mounting screws and reattach both side covers and
the front fender.
Step Five: Choose the mounting location for your Denali LED Light Pods and assemble
the Crash Bar Clamp Mount components (d,e,f,h). When installing the clamp mount
make sure they end up parallel with the ground and symmetrical with each other.