Denali DNL.WHS.084 User manual

Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our experts
a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front fork, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws and
bolts. It is also important to ensure that all hardware is tightened to the proper torque
specifications as listed in your owner’s manual. For included accessory hardware
please refer to the default torque specifications provided below. Inspect all hardware
after the first 30 miles to ensure that proper torque specifications are maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
Instruction Manual
(a) USB Quick Charge 3.0 Harness..............................................Qty 1
(b) Battery Wiring Adapter.........................................................Qty 1
Kit Contents
USB Quick-Charge 3.0 Harness
DNL.WHS.084
(a)
(b)

1. Harness Overview
1.1 - Overview of Harness 1.2 - Charger Specifications
DENALIELECTRONICS.COM
2.1 - Wire routing
The USB Quick Charge 3.0 Harness can be used with any of the four circuits of
the CANsmart Controller. Select an unused circuit on the controller and follow
the steps below. For instructions on how to wire directly to the battery for
non-CANbus vehicles, please proceed to Section 4.
Step One: Plug the male 3-pin connector of the USB Quick Charge 3.0
Harness into one of the CANsmart™ Controller’s circuits.
Step Two: Begin routing the harness toward the front of the bike. Secure the
harness to the vehicle’s frame along the way with zip ties. Be sure to avoid
any moving components such as radiator fan blades or suspension.
Step Four: Use zip ties to secure the USB port to an easily accessible area
near the handlebars. It’s recommended to follow the routing of the clutch
cable or brake line up to the handlebar.
The DENALI USB Quick Charge 3.0 Harness is the ultimate motorcycle charging
cable for your phone, GPS, camera, or any other device that can be charged via
USB.
The Harness is plug & play compatible with all GEN II DENALI CANsmart™
Controllers, no wire tapping or other modifications are necessary, just plug directly
into one of the circuits of the CANsmart to send the power from your controller to
the USB Port.
The optional Battery Wiring Adapter also allows the harness to be wired directly to
Input Voltage: DC 12V-24V
Output Voltage: DC 3.6-12V auto-adaptive (Quick Charge 2.0/3.0)
Output Current: DC 3.6-6V@3A, DC 6.2-9V@2A, DC [email protected]
Output Power: 18W max
2. Connecting To The CANsmart
Optional Battery Wiring Adapter
CANsmart Connection USB Port (Type-A) with
Waterproof Cap
CANsmart Controller
Harness
USB Port

3. Configure The CANsmart Controller DENALIELECTRONICS.COM
4. Wiring For Non-CANbus Vehicles
3.1 - Selecting The Circuit Function 3.2 - Setting The Fuse Value
The CANsmart Accessory Manager will be used to configure your controller
for operation of the USB harness, for further details of how to use the
software refer to the manual that was provided with your CANsmart
Controller.
Step One: Use the Circuit Function Selector to configure the circuit the
USB Quick Charge 3.0 Harness is connected to to be “Accessory”, then click
apply.
Step One: Click the fuse value underneath the “Accessory” circuit and set
the fuse value to 2 Amps.
4.1 - Battery Connections
Step One: Connect the Battery Wiring adapter to the USB Quick Charge
3.0 Harness.
Step Two: Remove the fuse from the fuse holder.
Step Three: Access the vehicle’s battery and disconnect the negative
(-) and positive (+) terminals.
Step Four: Connect the Battery Wiring Adapter to the battery via the
ring terminals, be sure the red wire lead with the fuse holder in-line
goes to the positive (+) terminal of the battery.
Step Five: Re-install the fuse into the fuse holder.
Note: When possible, place the fuse holder in an easily accessible
location for convenient service in the event of a blown fuse.
Battery
Negative Positive
Fuse Holder
USB Quick Charge 3.0 Harness
Battery Wiring Adapter