Denali LAH.08.10700 User manual

Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws,
nuts, and bolts. It is also important to ensure that all hardware is tightened to the
proper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications are
maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
LAH.08.10700
Kawasaki KLR 650
Lower Light Mounting Bracket
Instruction Manual
(a) Light Mounting Bracket-R......(LAH.08.014).............................Qty 1
(b) Light Mounting Bracket-L......(LAH.08.015).............................Qty 1
(c) M8 x 45mm Flanged Hex Head Screw DIN 6921.......................Qty 4
Kit Contents
Tools Required: 13mm wrench
(a)
(b)
(c)

1. Installing The Light Mount DENALIELECTRONICS.COM
1.1 - Lower Light Mount Installation
Step One: Locate the two OEM bolts that clamp the front forks on left and right side of
the triple tree. Starting on one side, remove the top bolt.
Step Two: Rotate your Light mount bracket (a or b) side ways and bolt the top hole
onto the triple tree clamp using the provided M8 x 45mm Flanged Hex Head Screw (c).
Leave the bracket (a,b) loose enough to be able to swing.
Step Three: Remove the lower OEM bolt from the fork clamp and rotate the light mount
bracket (a,b) down to align the mounting holes. Bolt it in place with a second M8 x
45mm Flanged Hex Head Screw (c) and properly tighten both.
Step Four: Repeat the previous steps on the other side of the bike.
Step Five: Use the hardware provided with your DENALI LED Light Pods to mount them
to the underside of the shelf on the installed Lower Light Mount Brackets (a,b) .