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Denali DialDim DNL.WHS.22800 User manual

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Instruction Rev00
0mm 10 20 30 40 50 60 70 80 90
Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our experts
a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the product
installed by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front fork, or fairing of your motorcycle. Always be sure
to turn the handlebars fully left, fully right, and fully compress the suspension to
ensure the wires will not bind and have enough slack for your motorcycle to operate
properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws and
bolts. It is also important to ensure that all hardware is tightened to the proper torque
specifications as listed in your owner’s manual. For included accessory hardware
please refer to the default torque specifications provided below. Inspect all hardware
after the first 30 miles to ensure that proper torque specifications are maintained.
Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting
surface” to the end of the screw, so only include the screw head when measuring
countersunk screws.
M3 10.0 in-lbs - 1.0 Nm
M4 23.0 in-lbs - 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 - 13.5 ft-lbs 18.0 Nm
M10 - 30.0 ft-lbs 41.0 Nm
M12 - 52.0 ft-lbs 71.0 Nm
in-lbs
ft-lbs NmBolt Size
0in 1 2 3
What’s In The Box?
DENALIELECTRONICS.COM
Instruction Manual
(a) DialDim™ Wiring Harness.....................................................Qty 1
DialDim™ Wiring Harness
KTM 1290 Adventure R
KTM 1290 Adventure S
DNL.WHS.22800
OUTFITTING
GUIDE
This DialDim Wiring Harness enables plug-&-play connection between our
standard DialDim Lighting Controller and the KTM 1290 Adventure. The
harness replaces the universal posi-tap style input harness that is included
with the universal DialDim Controller, enabling you to simply connect in-line
at the factory headlight, horn, and turn signal connectors.
For a detailed overview of the installation, including an in depth wiring
overview video, visit the link below:
WWW.DENALIELECTRONICS.COM/OUTFITTINGGUIDE/KTM-1290
The 1290 Adventure’s battery is located underneath the rider area of the
seat.
Step One: To gain access to the battery, remove the Seat.
Step Two: Remove both of the terminals from the battery, starting with
the positive +(Red Terminal).
The DialDim Controller will be positioned towards the rear of the
motorcycle, under the passengers area of the seat.
Step Three: Position the DialDim Controller underneath the passengers
area of the seat and begin routing the battery leads towards the battery.
Step Four: Remove the fuse from the DialDim fuse holder, then connect
both of the battery leads to the battery, starting with the ground -(Black
Terminal). Then re-install the fuse to the DialDim Fuse holder.
Step Five: Use double-stick tape and/or zip-ties to securely mount the
DialDim Controller to the splash guard. Be sure there is enough clearance
for the seat to be re-installed.
2.2 - Positioning The Controller
1. Harness Overview
1.1 - Overview of Harness
2.1 - Locating the Battery
DENALIELECTRONICS.COM
2. Installing The DialDim Controller
Battery
(Under Rider Seat)
DialDim Controller
(Under Passenger Seat)
Tail Light
Pass-Through
Horn
Pass-Through
Headlight
Pass-Through
Output to
DialDim Controller
DENALIELECTRONICS.COM
The 1290 Adventure DialDim Harness will be connected in-line to the three
following factory harness connectors: Headlight, Tail Light & Horn
Step One: To gain access to the connectors, remove the Headlight, and
seat.
Step Two: The headlight connector of the 1290 Adventure is located on
the back of the factory headlight housing, it is a black 20-pin connector.
Disconnect the factory headlight connector, then connect the “Headlight
Pass-Through Connector” of the DialDim Harness in-line.
Step Three: The tail light connector is located inside the tail section. It is a
white 6-pin connector. Disconnect the factory tial light connector, then
connect the “Tail Light Pass-Through Connector” of the DialDim Harness
in-line.
Step Four: The horn connector is located directly on the factory horn,
which is located at the center of the motorcycle, just below the headlight..
Disconnect the factory horn connector with the RED wire then, connect the
“Horn Pass-Through Connector” of the DialDim Harness in-line.
3.1 - Locating Connectors & Installing the Harness
3. Installing The DialDim Harness
Battery DialDim
Controller
OEM Horn
Connector
OEM Tail Light
Connector
OEM Headlight
Connector
Bullet
Connector