DV8 OFFROAD FS-15 Series User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
PRODUCT
INSTALLATION MANUAL
FS-15 SERIES REAR BUMPER
20+ JEEP GLADIATOR JT
RBGL-11
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- T-50 Torque head socket
- #4, #6 Allen head sockets
- 10mm, 15mm, 16mm, 18mm Socket
- 8mm, 10mm, 17mm wrenches
- Snips/Scissors
- File
- Trim Clip Tool
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 2 persons
- 3.5 Hour
Time to install this should only
take about three and a half
hours.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
855-680-9595
NEED HELP?
Little skill level required, however,
assistance is required for removal
and installation of bumpers.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 1 | If equipped with factory bed
sliders, use a 15mm socket to remove the
bottom bolts dropping bottom part of
slider.
If the truck is not equipped with these,
skip to step 3.
STEP 2 | Repeat on other side.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 3 | Remove trailer plug wiring.
Squeeze tab on plug and pull away. They
can be difcult, so go slow and ensure no
damage to plug.
STEP 4 | At the top of the driver side
frame rail is the main bumper harness.
Remove by pulling the red locking clip
back and gently pulling the plug so as not
to damage the wiring.
Use a trim clip tool if necessary.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 5 | Unclip the main harness
from the frame or any other mounting
points that may get caught in the bumper
removal process.
This will vary depending on the options
the truck has (sensors, towing package,
etc.).
STEP 6 | If the vehicle does not
have parking sensors, remove the wiring
harness and set it off to the side for
preperation of the installation onto the
DV8 bumper.
STEP 7 | Remove the two T50 torx
bolts on the bottom of the bumper.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 9 | If equipped with a bumper
mounted hitch ball, remove this at this
time.
If equipped with the factory Class III hitch,
you can skip this step.
STEP 10 | Using the 16mm socket,
remove the four bolts ((2) on each side),
holding the bumper to the hitch.
Note: The bumper will become loose from the
vehicle. Use extra caution to prevent damage
or possible injury.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 12 | If equipped with factory
bed slider mounts, use a 16mm and 18mm
socket the remove the bolts securing the
mounting brackets.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 13 | If equipped with factory
tow hooks remove both at this time.
Use an 18mm socket to remove the bolts
securing the factory tow hooks and
remove them.
If you do not have this option, skip the
necessary steps.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 14 | Install the trailer wiring
harness plug by pressing it into place.
It should “snap” into place when secure.
Begin by unpacking all items and inspecting
for missing pieces or damage. If you have any
concerns, please contact the company the
product was purchased from. Extra hardware
may be included with the product.
(2) M10x30 Hex
(2) M10x30 Allen
(2) M10 Nylon lock Nuts
(2) M10 Spring Washers
(2) M10 Nut Clips
(6) M10 Flat Washers
(4) M6x20 Allen
(8) M6 Flat Washers
(4) M6 Nylon Lock Nuts
HARDWARE INCLUDED

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 15 | Disconnect the wiring
connector from the license plates on the
factory bumper.
Press the release tab and pull to remove.
Use a trim clip tool if necessary.
STEP 16 | There are four tabs on the
outside of the license plate light. Three
of four need to be lifted for light to be
removed.
Once three of the four tabs are pulled
back like shown, push the light towards
the face of the bumper to remove.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 17 | Use snips or a blade to
trim down the tab on the top of each light.
Then use a le to remove any remaining
material. The tab must ground down
completely ush with the light assembly.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 18 | Install the factory license
plate lights on the DV8 bumper by
pressing them into place.
STEP 19 | Install the wiring
connectors to each license plate light by
pressing them into place.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 20 | If equipped with factory
sensors, install bezels and sensors in
same orientation as OEM.
Depending on your specic vehicles
sensors, the sensor bezels may clip into
place very easily, or it may be necessary
to add a small amount of silicone to keep
the bezel in place.
STEP 21 | Install the nut clips on the
upper mounting holes by pressing them
into place.
STEP 22 | Route and secure the
wiring harness using zip ties. Trim zip ties
using snips for the cleanest look.
If the vehicle has a sensor wiring harness,
utilize the zip tie tabs located above the
bumper mount.
Ensure the wiring is safely secured and
will not be pinched when the bumper is
mounted.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 23 | Use the provided M6
hardware to secure the license plate
using a #4 allen bit and a 10mm wrench.
STEP 24 | With assistance, loosely
install the bumper to the vehicle using
the provided M10 hardware.
Note: Assistance is recommended to prevent
injury and damage to the vehicle or product.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 25 | Align the bumper so it is
sitting level on the vehicle and secure the
hardware.
Use a 17mm socket for th upper mounting
bolts.
Use a #6 allen bit and a 17mm wrench/
socket for the lower mounting bolts.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 26 | Install the trailer wiring
harness connector by pressing it rmly
into place.
STEP 27 | Install the wiring harness
connector for the license plate lights/
sensors by pressing them into place.
Route the wiring in a secure area over the
hitch.

INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 28 | Secure wiring with zip ties
and trim any excess.
STEP 29 | Congrats! You are nished
with the install of the 20+ Jeep Gladiator
JT High Clearance Rear Bumper.