EMKO PID QUADRO EPLC9600 User manual

EPLC9600-PID QUADRO(96x96 1/4 DIN) 4 Channel PID Controller
EPLC9600-PID QUADRO 96 x 96 DIN 1/4
4 Channel PID Controller
- 128 x 64 Graphical LCD display
- 4 Thermocouple (J, K, L, R or S type)
- C
- Relay or (pnp “source”) transistor outputs
- Sensor error detection
- Programmable heating and cooling for PID control outputs
- Soft-Start (Ramp action during power on) specification
- ECO and SLEEP mode selection
(mode can be activating automatically according to mode control
parameter which can be adjust for each day of week or via front
panel buttons or via digital inputs.)
- Adjustable temperature offset for each channel
- 3 Different alarm types for each channel
(High, Low and Band Alarms)
- User defined channel labels
- Operating with Real Time Clock (RTC)
- ModBus RTU communication protocol
(RS-232, RS-485 and Ethernet communication)
- Data Logging to USB Flash Memory
- Adjustable data logging time interval
- Password protection for programming mode
sensor inputs
onfigurable P, PI, PD and PID control forms
- Auto-Tuning and Self-Tuning (automatic calculations of PID
parameters)
Introduction Manual. ENG EPLC-9600 PID QUADRO V04 11/18

2
Instruction manual of EPLC9600-PID QUADRO consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.
Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring,
physical and electrical installation of the device to the system are explained.
Operation
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
ABOUT INSTRUCTION MANUAL
a
c
i
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these warnings.
This symbol is used to determine the important notes about functions and usage of
the device.

3
CONTENTS
1.PREFACE............................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION....................................................................................................................................
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF EPLC9600-PID QUADRO
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.ELECTRICAL WIRING........................................................................................................................
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.4. GALVANIC ISOLATION TEST VALUE OF EPLC9600-PID QUADRO
4. CABLE CONNECTION BETWEEN RS232 TERMINAL OF THE DEVICE AND PC ........................
5. CONNECTION FOR RS485 SERIAL COMMUNICATION.................................................................
6. DEFINETION OF THE FRONT PANEL AND ACCESSING TO THE PARAMETERS.......................
6.1 DEFINETION OF FRONT PANEL
6.2 MAIN OPERATION SCREEN DEFINETION
6.3 ACCESSING TO THE OPERATOR PARAMETER PAGES
6.4 ACCESSING TO THE TECHNICIAN PARAMETER PAGES
6.5 ACCESSING TO THE CALIBRATION PARAMETER PAGES
6.6 OPERATOR PAGES PARAMETERS DEFINETIONS
6.7 TECHNICIAN PAGES PARAMETERS DEFINETIONS
6.7.1 PAGE-1 PARAMETERS
6.7.2 PAGE-2 PARAMETERS
6.7.3 PAGE-3 PARAMETERS
6.7.4 PAGE-4 PARAMETERS
6.7.5 PAGE-5 “ECO MODE” PARAMETERS
6.7.6 PAGE-6 “SLEEP MODE” PARAMETERS
6.7.7 PAGE-7 “RS232” PARAMETERS
6.7.8 PAGE-8 “RS485” PARAMETERS
6.7.9 PAGE-9 “USB” PARAMETERS
6.7.10 PAGE-10 “ETHERNET” PARAMETERS
6.7.11 PAGE-11 “REAL TIME (RTC)” PARAMETERS
7.OPERATION GRAPHICS OF ALARM TYPE......................................................................................
8.MODBUS ADDRESS...........................................................................................................................
8.1 PID CONTROL AND ALARM OUTPUT MODBUS ADDRESSES
8.2 PROCESS INPUT VALUES MODBUS ADDRESSES
9.SPECIFICATIONS................................................................................................................................
10.OTHER INFORMATIONS..................................................................................................................
Page 5
Page 16
Page 12
Page 7
Page 44
Page 43
Page 45
Page 18
Page 17
Page 45

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Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : PID QUADRO (4 Channel PID Controller)
Type Number : EPLC9600
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
When and Where Issued Authorized Signature
th
04 August 2011 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
EU DECLARATION OF CONFORMITY

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EPLC9600
PID QUADRO
TC (J, K, L, R or S type)
PID Control Outputs and
Alarm Outputs
EPLC9600-PID QUADRO series 4 channel PID controller devices are designed for
measuring, controlling and logging temperatures of 4 different area. They can be used in many
applications with their TC process input, multifunction PID control outputs, alarm outputs,
selectable alarm functions, RS-232 / RS-485 / Ethernet / USB communications.
Some application fields and applications which they are used are below:
Application Fields Applications
Glass Heating
Plastic Baking Ovens
Petro-Chemistry Incubators
Textile Storages
Automative Storages
Machine production industries etc..
etc...
1.Preface
1.1 General Specifications
RS232
Communication
Standard
RS485
Modbus RTU Protocol
Optional
ETHERNET
Optional
USB Temperature Data Logging
Optional
Standard
Relay Output
Communication
Communication
Communication
Standard
Universal Supply Input
100-240 V V, 50/60Hz
Optional Supply Input
24V V50/60Hz, 24V Z
Digital Input ECO and SLEEP Mode
Control Inputs
Temperature Sensor
Input
Power Supply Input
Modbus RTU Over TCP
Modbus RTU TCP/IP
Protocol

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1.2 Ordering Information
EPLC9600-PID QUADRO
( 96 x 96 1/4 DIN)
2RS-232 (up to 115200 baudrate, “No isolation”)
Standard Serial Communication
C
Outputs
B
R
EDCB
2
10 Relay outputs with 2 common
for each NO contact 5A max. (5A@250V at resistive load)
for each Common contact 15A max (15A@250V at resistive load)
0None
Optional Communication-1
D
4RS-485 (up to 115200 baudrate, “500VAC isolation”)
EETHERNET (10Mbit/s, “1500VAC isolation”)
0None
Optional Communication-2
E
UUSB (USB2.0 “for temperature data logging”)
All order information of EPLC9600-
PID QUADRO are given on the table at left.
User may form appropriate device
configuration from information and codes
that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
spesifications must be deteermined.
Please fill the order code blanks according
to your needs.
Please contact us, if your needs are out of
the standards.
.
A
.
1
Supply Voltage
A
2
9Customer
100...240V V(- %15;+%10) 50/60Hz
24VV(-%15;+%10) 50/60Hz 24VZ(-%15;+%10)
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
Table-1
J, Fe CuNi IEC584.1(ITS90)
Input Type(TC) Scale(°C)
-100°C,900°C
K, NiCr Ni IEC584.1(ITS90) -100°C,1300°C
L, Fe Const DIN43710 -100°C,850°C
R, Pt13%Rh Pt IEC584.1(ITS90) 0°C,1700°C
S, Pt10%Rh Pt IEC584.1(ITS90) 0°C,1700°C
R

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In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch
and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

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2.1 General Description
2.2 EPLC9600-PID QUADROFront View and Dimensions of
96 mm / 3.78 inch
96 mm / 3.78 inch
12 ± 1 mm / 0.47 inch 84 mm / 3.31 inch
Maximum 15 mm / 0.59 inch
Front Panel
IP65 protection
NEMA 4X
Panel surface
(maximum thickness 15 mm / 0.59 inch)
Mounting Clamp

2.3 Panel Cut-Out
9
129 mm / 5.08 inch (min)
92mm / 3.62 inch
92mm / 3.62 inch
129 mm / 5.08 inch (min)

10
1
2
3
c
2.5 Panel Mounting
2.4 Environmental Ratings
Operating Temperature : 0 to 50 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000m.
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.

11
c
c
1
2
3
1
2
2.7 Removing from the Panel
Before starting to remove the unit from panel, power off the unit and the
related system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
2.6 Installation Fixing Clamp
The unit is designed for panel
mounting.
1-Insert the unit in the panel cut-out
from the front side.
2- Insert the mounting clamps to the
holes that located top and bottom
sides of device and screw up the
fixing screws until the unit
completely immobile within the
panel
1-Loosen the screws.
2-Pull mounting clamps from top
and bottom fixing sockets.
3-Pull the unit through the front
side of the panel

12
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be
set according to the system’s needs.
Only qualified personnel and technicians should work on this equipment.
This equipment contains internal circuits with voltage dangerous to human
life. There is severe danger for human life in the case of unauthorized
intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock
and trouble with the unit can be prevented.
3.Electrical Wirings
3.1 Terminal Layout and Connection Instructions
c
c
c
c
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RS 232
COMMUNICATION
aa
aa
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Screw driver
0,8 x3mm
Torque
0,5Nm
Max. 2.5mm / 0.098 inch
Wire Size:
18AWG/1mm²
Solid /Stranded
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RS 232
COMMUNICATION
aa
aa
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
USB 2.0 USB 2.0
D +
D -
Terminal layout for
ethernet communication
Terminal layout for
RS485 communication
ETHERNET
COMMUNICATION
RS 485
COMMUNICATION

Power Supply Input
(It must be determined in order.)
100...240V V(- %15;+%10) 50/60Hz 7VA
24VV(-%15;+%10) 50/60Hz 7VA
24VZ(-%15;+%10) 7W
13
Relay Outputs
RS 232
COMMUNICATION
5 x 5A@250VV
COMMON-1
COMMON-2
16 21 22 23 24 25 26 27 28 29 30
17 18 19 20
1 2 345678 9 10 11 12 13 14 15
CHANNEL-1 PID
CONTROL OUT
CHANNEL-2 PID
CONTROL OUT
CHANNEL-3 PID
CONTROL OUT
CHANNEL-4 PID
CONTROL OUT
CHANNEL-1
ALARM OUT
CHANNEL-2
ALARM OUT
CHANNEL-3
ALARM OUT
CHANNEL-4
ALARM OUT
GENERAL
ALARM OUT
5 x 5A@250VV
USB 2.0
COMMUNICATION
ETHERNET
OR
RS485
COMMUNICATION
(For Channel 1, 2, 3, and 4
PID Control Outputs)
Relay Outputs
ii
(For Channel 1, 2, 3, and 4
Alarm Outputs and
General Alarm Output)
L
(+)
N
(-)
SLEEP MODE
CONTROL INPUT
ECO MODE
CONTROL INPUT
TEMPERATURE SENSOR INPUTS
(THERMOCOUPLE)
CHANNEL-1
TC INPUT
CHANNEL-2
TC INPUT
CHANNEL-3
TC INPUT
CHANNEL-4
TC INPUT
AIN-1AIN-2AIN-3AIN-4
3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring
Diagram’ below to prevent damage to the process being controlled and
personnel injury.
c
RS485, Ethernet and USB communications are optional
Common1 Common2

c
a
Power Supply
Note-3
14 15
14
100-240V V(- %15;+%10) 50/60Hz 7VA or,
24VV(-%15;+%10) 50/60Hz 7VA or,
24VZ(-%15;+%10) 7W
L
N
Y
Note-2
Note-1
Note-2: “L” is (+), “N” is (-) for 24V ZSupply Voltage
Make sure that the power supply voltage is same indicated on the instrument.
Switch on the power supply only after that all the electrical connection have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power supply switch or fuse on the device. So a power supply
switch and a fuse must be added to the supply voltage input. Power supply
switch and fuse must be put to a place where user can reach easily.
Power supply switch must be two poled for seperating phase and neutral.
On/Off condition of power supply switch is very important in electrical
connection. On/Off condition of power supply switch must be signed for
preventing the wrong connection.
External fuse must be on phase connection in Vsupply input.
External fuse must be on (+) line connection in Zsupply input.
c
c
Note-3: External Fuse is recommended
Note-1 :There is an internal 33R W fusible flameproof resistor in
There is an internal 4R7 W fusible flameproof resistor in
100-240 V V50/60Hz
24VW50/60Hz
cThe instrument is protected with an internal fuse (Please refer to Note-1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.
External Fuse
(1 A T)
Power
Supply
Switch
3.3 Supply Voltage Input Connection of the Device

3.5 Röle Çýkýþlý için GalvanikEPLC9600-PID QUADRO Cihazý Ýzolasyon Test Deðerleri
15
2000V V
RS 232
RS 485
Usb
2000V V
Ethernet
2000V V
Relay Outputs
Digital Inputs
2000V V
2000V V
2000V V
14
15
AIN1
AIN2
AIN3
AIN4
500V V
2000V V
2000V V
AIN2
AIN1
AIN3
AIN4
500V V
2000V V
2000V V
AIN3
AIN1
AIN2
AIN4
500V V
2000V V
2000V V
AIN4
AIN1
AIN2
AIN3
500V V
2000V V
2000V V
3.4 Galvanic Isolation Test Values of EPLC9600-PID QUADRO
Supply Input
of Device

16
TX
RX
GND
1
2
3
4
56
7
8
9
PC (Personal Computer)
9 Pin DCON connection
Cable Lenght must be
max. 12 meters for
9600 baud rate
1 2 345678 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TX
NA
RX
GND
NA
NA
4. Cable Connection Between RS-232 Terminal of the Device and PC

17
D+
Rt
MASTER
SLAVE-1
SLAVE-2
SLAVE-N
Rt
D-
RS-232 ÞRS-485
Convertor
PC(Personal Computer)
RS-232
Connection
Cable
32 terminal can be connected in RS-485 line
Rt resistor = 120 W
For communication connection Twisted Pair
cable must be used
Cable lenght can be maximum 1000 meters
in 9600 baud rate.
When baud rate increases, cable lenght must
be decreased.
1 2 345678 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
D -
D +
D-
D+
1 2 345678 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
D +
D -
D-
D+
1 2 345678 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
D +
D -
D-
D+
5. Connection for RS-485 Serial Communication

{{
18
ECO Mode
Control Button
SLEEP Mode
Control Button
6.1. Definition of Front Panel
6. Definetion of the Front Panel and Accessing to the Parameters
üü
a/A
Sym
+/-
.
ENTER BUTTON
This button is used to confirm the variable value in variable value changing screen.
DELETE BUTTON
This button is used to delete the last digit of the value in variable value changing screen.
ESCAPE BUTTON
This button is used to exit from variable value changing screen to preceding visualization screen
without saving variable value, and return to main operation screen.
CHANGE CASE BUTTON
This button is used to changing the character between uppercase and lowercase, which cursor is show
for string variable in variable value changing screen.
SIGN & SYMBOL BUTTON
This button is used to changing the sign value for sign type variables, entering the dot for real type
and entering the symbol character for string type variables in variable value changing screen.
DOWN BUTTON
This button is used to decrement the digit, which cursor is show of variable in variable value changing
screen and used to accessing next programming page in programming mode.
UP BUTTON
This button is used to increment the digit, which cursor is show of variable in variable value changing
screen and used to accessing previous programming page in programming mode.
RIGHT BUTTON
This button is used to move cursor to the right side for one digit in variable value changing screen and
selecting the variable for changing in programming mode.
LEFT BUTTON
This button is used to move cursor to the left side for one digit in variable value changing screen and
selecting the variable for changing in programming mode.
PROGRAMMING MODE ACCESSING BUTTON
This button is used to accessing to programming mode parameters pages.
Programming Mode
Access Button
128 x 64 Pixel
Graphical LCD
Standard
Function
Buttons
Channel
Selection
Buttons

19
PID Channel Outputs Status
PID Channel Set Values
Alarm Messages
Channel Labels
PID Channel
Process Value
MAIN OPERATION SCREEN-1
Press escape button
for returning main
operation screen-1.
ii
MAIN OPERATION SCREEN-2
Device Working Mode
6.2. Main Operation Screens Definition
If more than one alarm messages is present, each alarm message is showing on LCD screen
during 1 second.
Press number
(1,2,3 or 4)
buttons for
accessing the
relevant channel
screen.

6.3. Accessing to the Operator Parameter Pages
20
ii
üü
üü
Minimum Maximum
09999
1234
MAIN OPERATION SCREEN
OPERATOR PARAMETERS SECTION
PASSWORD SCREEN
When programming mode access button is pressed
and released before 5 seconds is expire, If operator
password is different from 0, operator parameter
section password screen will be observed, If operator
password is 0 then operator parameter screen will be
observed.
Press right or left
button for selecting the
password parameter.
Minimum Maximum
09999
0
0
Press enter button for accessing to
password entering screen.
Enter the operator parameter
section password with cursor
(lef, right, up and down) buttons.
OPERATOR PARAMETERS SECTION
PASSWORD SCREEN
OPERATOR PARAMETERS SECTION
PASSWORD ENTERING SCREEN
OPERATOR PARAMETER SCREEN
(CHANNEL-1 PARAMETERS)
Press enter button for accessing
to the operator section
parameters.
OPERATOR PARAMETERS SECTION
PASSWORD ENTERING SCREEN
If no operation is performed for 20 seconds in operator parameters section, device turns to
main operation screen automatically.
Press right or left button for
selecting the parameter.
1.0.1