EMKO ESM-7311-H User manual

ESM- 35 x 77 DIN Size Heating Controller7311-H
ESM- 35 x 777311-H DIN Size
Digital , ON / OFF Heating Controller
Instruction Manual. ENG ESM- 02 V02 08/147311-H
Internal Buzzer
- 3 Digits display
- NTC Input or,
PTC Input or,
J type Thermocouple Input or,
K type Thermocouple Input or,
2-Wire PT 100 Input or,
2-Wire PT 1000 Input (It must be determined in order)
- ON/OFF temperature control
- Adjustable temperature offset
- Set value low limit and set value high limit boundaries
- Relay or SSR driver output
- Adjustable cooking time from front panel
- Temperature control with manual heating function
- Alarm parameters
- Adjustable internal buzzer according to cooking time , probe
defect and alarm status
- Button protection
- Password protection for programming section
- Digital Input (Cooking time start/stop input)
- Temperature control according to the cooking time (Timer)
- User can select to start cooking time (Timer) when temperature
reaches to the set value

2
ABOUT INSTRUCTION MANUAL
Instruction manual of ESM-7311-H Heating Controller consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring,
physical and electrical installation of the device to the system are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
“CONTENTS”
Installation:
Operation and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
a
c
i
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.

3
1.PREFACE............................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-7311-H TEMPERATURE CONTROLLER
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 VIEW OF THE DEVICE LABEL
3.5 TEMPERATURE INPUT SENSOR CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 PTC AND NTC CONNECTION
3.5.3 PT-100 AND PT-1000 CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-7311-H TEMPERATURE CONTROLLER
3.7 OUTPUT CONNECTIONS
3.7.1 RELAY OUTPUT CONNECTION
3.7.2 SSR DRIVER OUTPUT CONNECTION
4.2 CHANGING AND SAVING SET VALUE
4.3 CHANGING AND SAVING COOKING TIME (TÝMER) PARAMETER
4.4 PROGRAMMING MODE PARAMETER LIST
4.5
4.5.1
4.5.2
4.6 OPERATION GRAPHICS OF ESM-7311-H HEATING CONTROLLER
4.7 EASY ACCESS DIAGRAM OF PROGRAMMING SECTION PARAMETERS
4.8 ENTERING TO THE PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
2.INSTALLATION....................................................................................................................................
3.ELECTRICAL WIRINGS......................................................................................................................
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
5.FAILURE MESSAGES IN ESM- HEATING CONTROLLER....................................................
6.SPECIFICATIONS................................................................................................................................
7311-H
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
4.1 OBSERVATION OF SOFTWARE REVISION ON THE DISPLAYS
COOKING TIME (TIMER) ON/OFF OPERATION
COOKING TIME (TIMER) ON/OFF OPERATION WITH COOKING BUTTON
COOKING TIME (TIMER) ON/OFF OPERATION WITH COOKING TIME START/STOP
INPUT
Contents
Page 5
Page 30
Page 19
Page 12
Page 7
Page 29

4
Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
Product Name :
Type Number : ESM-7311H
Product Category : Electrical equipment for measurement, control and
laboratory use
The manufacturer hereby declares that the product:
Conforms to the following directives :
Heating Controller
When and Where Issued Authorized Signature
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
22 December 2010 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
nd
EU DECLARATION OF CONFORMITY

5
1.Preface
1.1 General Specifications
ESM-7311-H series heating controllers are designed for measuring and controlling temperature.
They can be used in many applications with their easy use, On/ Off control form and cooking time
properties.
Some application fields which they are used are below:
Application Fields
Applications
Glass
Food
Plastic
Heating
Baking Ovens
Incubators
Storages
Etc...
Petro-Chemistry
Textile, Automative
Machine Production Industries
etc...
Air Conditioning
ESM-7311-H
Standard
Control Output
Alarm Output
Output-1 (Relay
Output)
Control Output
Alarm Output
Heating
Function
ON/OFF Operation
Temperature Sensor
Input
Power Supply
Input
Cooking Time(Timer)
Start/Stop Input
Digital Input
Standart
230 V (±%15) , 50/60HzV
Optional Supply Input
115 V (±%15) , 50/60HzV
24 V (±%15) , 50/60HzV
12 V (±%15) , 50/60HzW
24 V (-%15, + ),
50/60Hz
W%10
Optional
Output-1
(SSr Driver Output)
NTC
PTC
J or K Type TC
2-wire PT 100
2-wire PT 1000

6
1.2 Ordering Information
All order information of ESM-7311-H
heating controller are given on the table at
left. User may form appropriate device
configuration from information and codes
that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.
Please contact us, if your needs are
out of the standards.
V
Z
Vac,
Vdc,
Vdc or Vac can be
applied.
Þ
Þ
ÞW
c
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
A BC D E FG HI /
/
UV W Z/
/
0 00 1 0 0
1Relay Output ( resistive load 10 A@250 V , 1 NO + 1NC )V
Output-1
E
Supply VoltageA
Input Type
BC Scale(°C)
ESM-7311H (35x77 DIN Size)
24V ( ± 15% ) 50/60HzV
3
115V ( ± 15% ) 50/60HzV
4
230V ( ± 15% ) 50/60HzV
5
12V ( ± 15% ) 50/60HzW
6
9Customer
2SSR Driver Output (Maximum 15 mA@ 5 V )Z
00
12
05
09
J ,Fe CuNi IEC584.1(ITS90)
PTC (Note-1) -50°C 150°C
0°C 800°C
-19.9°C 99.9°C
PT 100 , IEC751(ITS90)
10 K ,NiCr Ni IEC584.1(ITS90)
-50°C 400°C
0°C 999°C
11 PT 100 , IEC751(ITS90)
14 -50°C 400°C
PT 1000 , IEC751(ITS90)
13 -19.9°C 99.9°C
PT 1000 , IEC751(ITS90)
15 PTC (Note-1) -19.9°C 99.9°C
Temp. Sensor which is given with ESM 7311H
V
0None
1PTC-M6L40.K1.5 (PTC Air Probe with 1.5 m silicon cable)
2PTCS-M6L30.K1.5.1/8” (PTC Liquid Probe with 1.5 m silicon
cable)
Customer
3NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with
1.5 m cable for cooling application)
4NTC-M6L50.K1.5 (NTC Probe, stainless steel housing with
1.5 m cable for cooling application)
9
Note-1 : If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ),
Temperature sensor is given with the device. For this reason,
If input type is selected as PTC, sensor type (V = 0,1 or 2) or
If input type is selected as NTC, sensor type (V = 0,3 or 4) must be
declared in ordering information.
19 -19.9°C 99.9°C
-50°C 100°C
18
NTC (Note-1)
NTC (Note-1)
24V ( -15%,+10% ) 50/60HzW
2

7
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch
and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

2.1 General Description
2.2 Front View and Dimensions of ESM-7311-H Heating Controller
77 mm / 3.03 inch
35 mm / 1.38 inch
Heating
Controller
ESM-7311-H
°C
SV
PR
Maximum 15 0.59 inchmm /
58.5 mm / 2.30 inch
4 mm /0.16 inch
8
Mounting Clamp
Front Panel
IP65 protection
NEMA 4X Panel surface
(maximum thickness 15 mm / 0.59 inch)

2.3 Panel Cut-Out
98 mm / 3.82 inch (min)
56 mm / 3.82 inch (min)
29 mm / 1.14 inch
71 mm / 2.79 inch
9

1
2
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.
10
Operating Temperature :
Max. Operating Humidity :
Altitude :
0 to 50 °C
90 Rh (non-condensing)
Up to 2000 m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.4 Environmental Ratings
2.5 Panel Mounting
c
cDuring installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.

2
1
1
2
11
1-Pull mounting clamps from left and
right fixing sockets.
2-Pull the unit through the front side of
the panel
The unit is designed for panel
mounting.
1-Insert the unit in the panel cut-out
from the front side.
2- Insert the mounting clamps to the
holes that located left and right sides
of the device and make the unit
completely immobile within the panel
2.6 Installation Fixing Clamp
2.7 Removing from the Panel
c
c
Before starting to remove the unit from panel, power off the unit and the related
system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.

12
3.1 Terminal Layout and Connection Instructions
3.Electrical Wiring
c
c
c
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
Torque
0,5 Nm
Max. 2.5 mm / 0.098 inch
Wire Size:
14 AWG/1 mm²
Solid /Stranded
Screw driver
0,8 x3 mm
a
1 2 3 4 5 6 7 8 9 10 11 12

13
3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
c
Temperature Sensor Input is in CAT II class.
i
Temperature Sensor Input
(TC, NTC, PTC, PT-100
or PT-1000)
Relay or SSR Driver Output
a
Supply Voltage Input
(It must be determined in order)
12 V ( ± %15 ) 50/60 Hz - 1.5WVA
CAT II
P/N : 7311-HESM-
Yc
OUTPUT
NO NCC
10 A@250 V V
TC
PTC, PT-100
PT-1000
1 2 3 4 5 6 7 8 9 10 11 12
(+) (-)
For SSr Output L N L(+) N(-)
DIGITAL
INPUT
Cooking Time(Timer)
Start/Stop Input
Supply Voltage Input
(It must be determined in order)
230 VA
115 VA
VA
V ( ± %15 ) 50/60 Hz - 1.5
V ( ± %15 ) 50/60 Hz - 1.5
24 V ( ± %15 ) 50/60 Hz - 1.5
V
V
V
24 V ( -%15, +%10 ) 50/60 Hz - 1.5WVA
NTC

14
3.3 View of the Device Label
Device Label for J Type ( 0 ; 800 ) scaled, Thermocouple input, 230V Supply
Voltage Input and Relay Output
V
Device Label for PT-100 Type ( -19.9 ; 99.9 ) scaled, Thermoresistance input,
Supply Voltage Input and Relay Output12V W
2
P/N : ESM-7311-H - 5.05.0.1/00.00/1.0.0.0
Y
c
a
LN
OUTPUT
230 V ± 15%
50/60Hz - 1.5VA
V
341 5
NO NCC
10A@250V V
6 7 8 9 10 11 12
CAT II
J Type TC
( 0 to 800°C)
Scale
DIGITAL
INPUT
2
P/N : ESM-7311-H - 6.05.0.1/00.00/1.0.0.0
c
a
+
-
OUTPUT
12 V ± 15%
50/60Hz
1.5VA
W
341 5
NO NCC
10A@250V V
6 7 8 9 10 11 12
CAT II
LN
J Type TC
( 0 to 800°C)
Scale
DIGITAL
INPUT

15
3.4 Supply Voltage Input Connection of the Device
Connection of Supply Voltage
Input
Supply Voltage
230 V (± 15%) 50/60 Hz or
115 V (± 15%) 50/60 Hz or
24 V (± 15%) 50/60 Hz or
24 V (-15%,+10%) 50/60 Hz
V
V
V
W
4
NL
5
Y
Power
Supply
Switch
c
a
External
Fuse
(1 A T)
Connection of Supply Voltage
Input
Supply Voltage
12 V (± 15%) 50/60 HzW
9
NL
10
c
a
Note-1
Power
Supply
Switch
c
c
Note-2
Note-2
External
Fuse
(1 A T)
Note-1
Note-1: “L” is (+), “N” is (-) for 12V and
24V Supply Voltage
Z
Z
Note-2: External Fuse is recommended
Make sure that the power supply voltage is same indicated on the instrument.
Switch on the power supply only after that all the electrical connection heve
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power supply switch or fuse on the device. So a power supply
switch and a fuse must be added to the supply voltage input. Power supply
switch and fuse must be put to a place where user can reach easily.
Power supply switch must be two poled for seperating phase and neutral.
On/Off condition of power supply switch is very important in electrical
connection. On/Off condition of power supply switch must be signed for
preventing the wrong connection.
External fuse must be on phase connection in supply input.
External fuse must be on (+) line connection in supply input.
V
Z

16
3.5.1 TC (Thermocouple) Connection
3.5 Temperature Sensor Input Connection
1211
TC Connect the wires with the polarity as shown in the
figure left.
A l w a y s u s e c o m p e n s a t i o n w i r e
corresponding to the thermocouple used. If
present, the shield must be connected to a
proper ground.
iInput resistance is greater than 10M W.
i
10
3.5.2 PTC and NTC Connection
PTC
1211
10
WHITERED
3.5.3 PT-100 and PT-1000 Connection
PT-100
i
1211
10
PT-1000
1211
10
Input resistance is greater than 10M W.
iInput resistance is greater than 10M W.
iPay attention the cable colours of PTC probe while doing the PTC probe
connection.
NTC
1211
10

17
3.6 Galvanic Isolation Test Values of 7311-HESM- Temperature Controller
Supply Voltage
Input
4
5
Ground 12
Output-1
Relay Output
1
2
3
1
2
Analog
Inputs 11
Optional SSR
Driver Output
2000V V
2000V V
2000V V
2000V V
2000 ( ESM- )V For 7311-H-5......
500V ( For ESM-7311-H-3...... )
V
V
1
2
3
1
2
11
Supply Voltage
Input
9
10
Ground 12
Output-1
Relay Output
1
2
3
1
2
Analog
Inputs 11
Optional SSR
Driver Output
2000V V2000V V
1
2
3
1
2
11
Galvanic Isolation Test Values for the devices with 12 V Supply voltage input:W
7
8
7
8
Digital
Inputs
7
2000 V V
7
88
Digital
nputsI

18
3.7.2 Output (SSR Driver Output) Connection
Fuse
Load
Last Control
Element
(SSR)
2
Device L N
1
Fuses must be selected according to the application.
c
c
5 V
Max. 15mA
Z
3.7 Output Connections
Fuses must be selected according to the application.
c
Device
1
L N
2
Max
A T Fuse10 V
NC
C
NO
3.7.1 Relay Output Connection
3c
Load

Heating
Controller
ESM-7311-H
°C
SVPR
Heating
Controller
ESM-7311-H
°C
SVPR
4. Front Panel Definition and Accessing to the Menus
When power is first applied to the temperature controller, software revision number is shown on
the displays.
4.1 Observation of Software Revision on the Displays
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
c
Main
Operation
Screen is
shown.
Þ
Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and
decrement number become 10, if increment or decrement button is pressed for 10 seconds
continuously, increment and decrement number become 100.
Heating
Controller
ESM-7311-H
°C
SVPR
19
Led indication of
Output is active
Cooking Time Active and
Temperature Control
Delay Active Led
It is used to
decrease the
value and silence
the buzzer
Note-1
It is used to
increase the value
and access to the
parameter in
programming
mode.
Note-1
It is used to enter to the SET
value changing mode,
programming mode and used
as OK button.
Cooking Button
Cooking Time (Timer)
Value Access,
Cooking ON/OFF
Button.
Revision
number
“ r” RevisionÞ
Led indication of SET value
changing mode
Led indication of
Programming Mode is
active
Displays Temperature
Value, Temperature Set
Value and Parameters

4.2 Changing and Saving Set Value
Main Operation
Screen
When set button is
pressed, SV led
lights on and SET
value is shown on
the display.
°C
SVPR
°C
SVPR
°C
SVPR
°C
SVPR
Change the SET
value with
increment and
decrement buttons
Press set button
for saving the SET
value
SV led lights off
and main
operation screen
is shown.
°C
SV
PR
°C
SV
PR
°C
SV
PR
°C
SV
PR
4.3 Changing and Saving Cooking Time (Timer) Parameter
When cooking button
is pressed, cooking
time is shown and
cooking time active
led starts to blink
Change the cooking
time with increment and
decrement buttons
Press Set button for
saving the cooking
time
Cooking time is
saved, cooking
time active led
lights off, main
operation screen
is shown.
If no operation is performed in cooking time enter mode and set value enter mode
for 20 seconds, device turns to main operation screen automatically.
i
20
SET value changes according to maximum and minimum value of device type and scale. It can
be adjusted from set value minimum parameter value to set value maximum parameter
value.
Main Operation
Screen
SET Value
Screen
SET Value
Screen
Main Operation
Screen
Main Operation
Screen
Cooking Time
Screen
Cooking Time
Screen