EMKO ESM-4410 User manual

ESM-4410 48x48 1/16 DIN Temperature Controller
-3D
- Selectable heating and cooling function
- Operating type selection with hysteresis
- Adjustment of temperature offset value
- Minimum Pulling Time Adjustment for Control Outputs
igits display
- J type thermocouple or
K type thermocouple or
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )
- ON/OFF control form
ESM-4410 48 x 48 1/16 DIN
Digital, On/Off Temperature Controller
Instruction Manual. ENG ESM-4410 02 V00 03/05

2
Instruction manual of ESM-4410 Temperature Controller consists of three main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “ ” section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.
In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.
Configurable control function that is on the device is explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
CONTENTS
Installation:
Operation and Parameters:
Control Algorithm:
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
a
cThis symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.
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ABOUT INSTRUCTION MANUAL

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Page 5
Page 18
Page 12
Page 7
CONTENTS
1.PREFACE............................................................................................................................................
2.INSTALLATION....................................................................................................................................
3.ELECTRICAL WIRINGS......................................................................................................................
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
5.PARAMETERS....................................................................................................................................
6.FAILURE MESSAGE IN ESM-4410 TEMPERATURE CONTROLLERS............................................
7.CONTROL ALGORITHM.....................................................................................................................
8.SPECIFICATIONS................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION
3.2 ELECTRICAL WIRING DIAGRAM
3.3 LABELS FOR ESM-4410 TEMPERATURE CONTROLLER
INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 RTD CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4410 TEMPERATURE CONTROLLER
3.7 OUTPUT ( RELAY OUTPUT ) CONNECTION
4.1 FRONT PANEL DEFINITION FOR ESM-4410
4.2 OBSERVATION OF ESM-4410 TEMPERATURE CONTROLLER SOFTWARE REVISION
4.3 CHANGING AND SAVING SET VALUES
4.4 ENTERING TO PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
5.1 SET PARAMETERS
5.2 PROGRAM PARAMETERS
7.1 ON/OFF CONTROL
7.1.1 ON/OFF CONTROL IN ESM-XX10 TEMPERATURE CONTROLLERS
2.3 PANEL CUT-OUT
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.5 TEMPERATURE
Page 26
Page 25
Page 28
Page 27

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Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
Product Name : Temperature Controller
Model Number : ESM-4410
Type Number : ESM-4410
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
Has been designed and manufactured according to the following specifications
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement,
control and laboratory use
EU DECLARATION OF CONFORMITY

1.1 General Specifications
ESM-4410
Standard
Output (Relay
Output)
5
1.Preface
ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries
Application Fields
Standard
230 V (±15 ) , 50/60HzV%
Optional Supply Voltage
Inputs
115 V (±15%) , 50/60Hz
24 V (±15%) , 50/60Hz
V
V
Temperature Input
Supply Voltage
Input
Control Output
Alarm Output
JorKTypeTC
2 or 3-Wire PT-100
Heating or Cooling
Function
ON/OFF Operation

ESM-4410 (48x48 1/16 DIN)
ABCD E FGHI /
/
UVWZ/
/
1.2 Ordering Information
1
6
0000000
1Relay Output ( 7A@250V , 1 NO )V
-19.9°C 99.9°C
09
03
05
10
PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
01
Input TypeBC Scale(°C)
Output-1
E
Output-2FG
0°C 400°C
0°C 800°C
0°C 999°C
-
Supply Voltage
24V (±15%) 50/60HzV
A
3
Customer (Max.240V (±15%)) 50/60HzV
9
115V (±15%) 50/60HzV
4
230V (±15%) 50/60HzV
5
V
Z
Symbol means Vac,
Symbol means Vdc
c
All order information of ESM-4410
Temperature Controller are given on the
table at left. User may form appropriate
device configuration from information and
codes that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.
Please contact us, if your needs are
out of the standards.
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
should only be performed

7
In package ,
- One piece unit
- One piece mounting clamp
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamps. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

8
2.1 General Description
2.2 Front View and Dimensions of ESM-4410 Temperature Controller
84 mm / 3.31 inch
ESM-4410
SET
SET
OUT PROG
P
48 mm/ 1.89 inch
48 mm/ 1.89 inch
Maximum 5 0.2 inchmm /
11±1mm/0.43 inch
ESM-4410
Mounting Clamp
Panel surface
(maximum thickness 5mm / 0.2 inch)
Front Panel
IP65 protection
NEMA 4X

9
2.3 Panel Cut-Out
65 mm / 2.56 inch (min)
65 mm / 2.56 inch (min)
46 mm / 1.81 inch (min)
46 mm / 1.81 inch (min)

10
c
Operating Temperature :
Max. Operating Humidity :
Altitude :
0to50°C
90 Rh (non-condensing)
Up to 2000m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.4 Environmental Ratings
2.5 Panel Mounting
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-
out. If the mounting clamp is on the
unit, put out it before inserting the unit
to the panel.
1
2
3
ESM-4410

11
2.6 Installation Fixing Clamp
2.7 Removing from the Panel
Before starting to remove the unit from panel, power off the unit and the
related system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
c
c
ESM-4410
2
1
ESM-4410
1
2
3
2
1-Loosen the screws.
2-Lift the locking tabs located on both
the right and left hand sides and pull the
fixing clamp from the device while
holding the unit in place.
3-Pull the unit through the front side of
the panel
The unit is designed for panel mounting.
1-Insert the unit in the panel cut-out from
the front side.
2-Insert the mounting clamp from the rear
side of the unit and screw up the fixing
screws until the unit completely immobile
within the panel

12
3.1 Terminal Layout and Connection Instructions
Torque
0.5 Nm
Max. 2.5mm / 0.098 inch
Wire Size:
14AWG/1mm²
Solid /Stranded
Screw driver
0.8x3mm
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the temperature being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
3.Electrical Wirings
c
c
c
c
a

13
3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the te being controlled and personnel injury.
c
Temperature input is in CAT II class.
i
a
NOC
7A@250V V
OUTPUT
Relay Output
ESM-4410.A.BC.0.1.00.00
TC
PT 100
+
ý
CAT II
Y
P/N : 441ESM- 0
c
123456 7
Temperature Input
(TC, PT-100)
Supply Voltage Input
(It must be determined in order)
230V (±15%) 50/60Hz - 3VA
115V (±15%) 50/60Hz - 3VA
24V (±15%) 50/60Hz - 3VA
V
V
V

14
3.3 Labels for ESM-4410 Temperature Controller
Rear label appearance of the device
that have C CPT-100 (-19.9 ; + 99.9 )
Scale
oo
Rear label appearance of the device
that have PT-100 (0 C ; 400 C) Scale
oo
Rear label appearance of the device
that have J Type Thermocouple
( 0 ; 800 ) ScaleCC
oo
Rear label appearance of the device
that have K Type Thermocouple
( 0 ; 999 ) ScaleCC
oo
231
(-19.9 ; +99.9) Scale
Pt-100
c
a
Y
CAT II
P/N : ESM - 4410 - 5.09.0.1/00.00/0.0.0.0
7A@250VV
230 V 15%V
±
NOC
LN
7
564
OUTPUT 50/60 Hz - 3VA
231
( 0 ; 400 ) Scale
Pt-100
c
a
Y
CAT II
P/N : ESM - 4410 - 5.03.0.1/00.00/0.0.0.0
7A@250VV
230 V 15%V
±
NOC
LN
7
564
OUTPUT 50/60 Hz - 3VA
c
a
Y
CAT II
7A@250VV
230 V 15%V ±
21
NOC
LN
7
564
( 0 ; 800 ) Scale
OUTPUT 50/60 Hz - 3VA
J TYPE TC
P/N : ESM - 4410 - 5.05.0.1/00.00/0.0.0.0
c
a
Y
CAT II
21
( 0 ; 999 ) Scale
K TYPE TC
P/N : ESM - 4410 - 5.10.0.1/00.00/0.0.0.0
7A@250VV
230 V 15%V
±
NOC
LN
7
56
4
OUTPUT 50/60 Hz - 3VA

3.4 Supply Voltage Input Connection of the Device
15
Note :
There is an internal 33R fusible flameproof resistor in 115V and 230V 50/60Hz
There is an internal 4R7 fusible flameproof resistor in 24V 50/60Hz
W
W
VV
V
Standard Supply
Voltage Input
115V Supply Voltage
Input
V
External
Fuse
(1 A T)V
Supply Voltage
230 V (±15%) 50/60HzV
6
NL
7
a
Note
Y
c
NL a
Note
Y
c
NL a
Note
Y
c
Supply Voltage
115V (±15%) 50/60HzV
Supply Voltage
24V (±15%) 50/60HzV
Low Voltage 24 V
Supply Voltage Input
V
External
Fuse
T(1 A )V
External
Fuse
(1 A )VT
67 67
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power switch or fuse on the device. So a power switch and a fuse
must be added to the supply voltage input. Power switch and fuse must be put
to a place where user can reach easily.
c
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
External fuse must be on phase connection in supply input.V
c
c
c
Power
Supply
Switch
Power
Supply
Switch
Power
Supply
Switch

16
3.5.2 RTD Connection
Note 1 : In 3-wire system, use always cables of the same diameter (min ) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
1mm²
Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
If the distance is longer than 10 meters, use 3-wire system
Note 2 :
Note 3 :
3-wire Pt-100 connection
(with line compensation)
(Max. Line impedance is 10 )W
2-wire Pt-100 connection
(without line compensation)
3.5.1 TC (Thermocouple) Connection
123
TC Connect the wires with the polarity as shown in the
figure left.
Always use compensation wire corresponding to the thermocouple used. If
present, the shield must be connected to a proper ground.
3.5 Temperature Input Connection
i
Input resistance is greater than 10M W.
i
Input resistance is greater than 10M W.
i
112233
Pt-100
Note 1 Note 2
Pt-100

17
3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller
Supply Input 6
7Ground 2
4
5
Analogue
Inputs
1
3
Relay Output
2000 ( ESM- 10 )V For 44 .5.....,
5
VESM-4410.4.....
00V ( For ESM-4410.3.....)V
2000V V
2000V V2000V V
3.7 Output (Relay Output) Connection
Fuses must be selected according to the application
c
4
5
LN
NO
C
Device
Last Control Element
(Contactor)
7A T FuseV
Fuse
Load
c

ESM-4410
SET
SET
OUT PROG
P
18
4.1 Front Panel Definition for ESM-4410
It is used to change the Set
value, enter to and exit from
the programming mode It is used to change the Set
value and confirm the
parameter in programming
mode
It is used to increase the
value and access to the
parameter in programming
mode
It is used to decrease the
value
Note-1
Note-1
4. Front Panel Definition and Accessing to the Menus
Note-1: In Set value or programming mode while changing the parameter, if increment or
decrement button is pressed for 5 seconds continuously, increment and decrement number
become 10, if increment or decrement button is pressed for 10 seconds continuously, increment
and decrement number become 100.
Displays
Temperature
Value,
Temperature Set
Value
and Parameters
Led indication of
Programming Mode
is active
Led indication of
Output is active
Led indication of
Output Set value

ESM-4410
SET
SET
OUT PROG
P
ESM-4410
SET
SET
OUT PROG
P
19
4.2 Observation of ESM-44 Temperature Controller Software Revision10
“ r” RevisionÞ
Revision number
Main operation screen is
shown
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
c
When the power is applied to the device, software revision number is momentarily shown on the
display .

4.3 Changing and Saving Set Values
20
OUT1
SET
PROG
SET
OUT1
SET
PROG
SET
OUT1
SET
PROG
SET
OUT1
SET
PROG
SET
If no operation is done in programming or Set value mode , device
turns back to main operation screen automatically.
for 20 seconds
i
SET value can be
changed with increment
and decrement buttons.
Press Enter button for
saving SET value.
Press SET button again to
exit without saving SET
value.
When SET button is
pressed, SET LED lights
on and SET value is
observed on display.
Operation Screen
SET Value Screen
Operation Screen
SET Value Screen
For both conditions, SET
LED lights off and it turns
to main operation screen.