EMKO ESM-3712-H User manual

Instruction Manual. ENG ESM-3712-H 02 V00 03/07
Internal Buzzer
ESM- 77x35 DIN Size Heating Controller
3712-H
ESM- 77 x 35 DIN3712-H Size
Digital, ON / OFF Heating Controller
(SET + ALARM)
- 3 Digits Display
- PTC Input or
J Type Thermocouple Input or,
K Type Thermocouple Input or,
2-wire PT-100 Input or,
2-wire PT-1000 Input (It must be determined in order)
- ON/OFF Control
- Adjustable Temperature Offset
- Temperature Control Output and Alarm Output
- Process and Alarm Set Values Boundaries
- Relay or SSR Driver Output
- Digital Input (Cooking time start/stop input)
- Adjustable Cooking Time (Timer) from Front Panel
- Temperature Control according to the Cooking Time (Timer)
- User can select to start Cooking Time (Timer) when
Temperature reaches to the Set Value
- Temperature Control with Manual Heating Function
- Adjustable Internal Buzzer According to Cooking Time (Timer),
Probe Defect and Alarm Status
-
- Password Protection for Programming Section
Button Protection

2
ABOUT INSTRUCTION MANUAL
Instruction manual of ESM-3712-H Heating Controller consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “ ” section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring,
physical and electrical installation of the device to the system are explained.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
CONTENTS
Installation:
Operation and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
a
c
i
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these
warnings.
This symbol is used to determine the important notes about functions and usage of
the device.

Ýçindekiler
Sayfa 5
Sayfa 34
Sayfa 20
Sayfa 12
Sayfa 7
Sayfa 33
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1.PREFACE............................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-3712-H HEATING CONTROLLER
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 VIEW OF THE DEVICE LABEL
3.5 TEMPERATURE SENSOR INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 PTC CONNECTION
3.5.3 PT-100 AND PT-1000 CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-3712-H HEATING CONTROLLER
3.7 OUTPUTS CONNECTIONS
3.7.1 PROCESS OUTPUT (RELAY) CONNECTION
3.7.2 PROCESS OUTPUT (SSR DRIVER) CONNECTION
3.7.3 ALARM OUTPUT (RELAY) CONNECTION
3.7.4 ALARM OUTPUT (SSR DRIVER) CONNECTION
4.2 CHANGING AND SAVING PROCESS SET VALUE
4.3 CHANGING AND SAVING COOKING TIME (TIMER) PARAMETER VALUE
4.4 PROGRAMMING MODE PARAMETER LIST
4.5 COOKING TIME (TIMER) ON/OFF OPERATION
4.5.1 COOKING TIME (TIMER) ON/OFF OPERATION WITH COOKING BUTTON
4.5.2 COOKING TIME (TIMER) ON/OFF OPERATION WITH COOKING TIME
START/STOP INPUT
4.6 OPERATION GRAPHICS OF ESM-3712-H HEATING CONTROLLER
4.6.1 OPERATION GRAPHICS OF PROCESS OUTPUT
4.6.2 OPERATION GRAPHICS OF ALARM OUTPUT AND ALARM TYPES
4.7 EASY ACCESS DIAGRAM OF PROGRAMMING MODE PARAMETERS
4.8 ENTERING TO THE PROGRAMMING MODE, CHANGING AND SAVING PARAMETERS
2.INSTALLATION....................................................................................................................................
3.ELECTRICAL WIRINGS......................................................................................................................
4.FRONT PANEL DEFINITION AND ACCESSING TO THE MENUS....................................................
5.FAILURE MESSAGES IN ESM- HEATING CONTROLLER..................................................
6.SPECIFICATIONS................................................................................................................................
3712-H
3.4 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
4.1 OBSERVATION OF SOFTWARE REVISION ON THE DISPLAY
Contents

4
Manufacturer Company Name :
Manufacturer Company Address:
Emko Elektronik A.S.
DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
EU DECLARATION OF CONFORMITY
The manufacturer hereby declares that the product conforms to the following standards and
conditions.
ESM-3712-H
ESM-3712-H
Electrical equipment for measurement, control and laboratory
use
Product Name
Model Number :
Type Number :
Product Category :
Conforms to the following directives :
: Heating Controller
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control and
laboratory use.
Has been designed and manufactured according to the following specifications

5
ESM-3712-H
Standard
Control Output
PTC
JorKTypeTC
2 Wire PT 100
2 Wire PT 1000
Process Output
(Relay Output)
Temperature Sensor
Input
Power Supply
Input
Standard
24V (-%15,+ ), 50/60Hz
W%10
Cooking Time (Timer)
Start/Stop Input
Digital Input
Alarm Output
Alarm Output
()Relay Output
Heating Function
ON/OFF Operation
Optional
Process Output
(SSR Driver Output)
Alarm Output
(SSR Driver Output)
Heating Function
ON/OFF Operation
1.Preface
ESM-3712-H series Heating Controllers are designed for measuring and controlling
temperature. They can be used in many applications with their easy use, On/ Off control form and
cooking time properties.
Some application fields which they are used are below:
Application Fields
Applications
Glass
Food
Plastic
Heating
Baking Ovens
Incubators
Storages
Etc...
Petro-Chemistry
Textile, Automative
Machine Production Industries
etc...
Air Conditioning
1.1 General Specifications
Control Output
Alarm Output

6
1.2 Ordering Information
All order information of ESM-3712-H
Heating Controller are given on the table at
left. User may form appropriate device
configuration from information and codes
that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
specifications must be determined. Please
fill the order code blanks according to your
needs.
Please contact us, if your needs are
out of the standards.
V
Z
Vac,
Vdc,
Vdc or Vac can be
applied.
Þ
Þ
ÞW
c
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
Ordering Information
ABCD E FGHI /
/
UVWZ/
/
000100
Supply VoltageA
05
09
J, Fe CuNi IEC584.1(ITS90)
Input Type
BC Scale(°C)
0°C 800°C
-19.9°C 99.9°C
PT 100, IEC751(ITS90)
ESM-3712-H (77x35 DIN Boyutlu)
24V ( -%15, +%10 ) 50/60HzW
2
10 K, NiCr Ni IEC584.1(ITS90)
-50°C 400°C
0°C 999°C
11 PT 100, IEC751(ITS90)
12 PTC (Note-1) -50°C 150°C
15 PTC (Note-1)
14 -50°C
13
-19.9°C 99.9°C
PT 1000, IEC751(ITS90)
PT 1000, IEC751(ITS90)
400°C
-19.9°C 99.9°C
Temp.Sensor which is given with ESM-3712-H
V
0None
1
2
9Customer
PTC-M6L50.K1.5(PTC Air probe with 1.5 m silicon cable)
PTCS-M6L30.K1.5.1/8”(PTC Liquid probe with 1.5 m silicon cable)
Note-1 : If input type is selected PTC (BC = 12 or BC = 15), PTC
Temperature sensor is given with the device. For this reason,
PTC sensor type ( V ) must be declared in ordering information.
1
E
01
FG
Process Out
Alarm Out
202
Outputs
Process Out
Alarm Out
SSR Driver Output (Max. 10mA@ 24V )Z
SSR Driver Output (Max. 10mA@ 24V )Z
Relay Output (10 @250V at resistive load, 1NO)A V
Relay Output (5 @250V at resistive load, 1NO)A V

7
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch
and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
separate
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

2.1 General Description
2.2 Front View and Dimensions of ESM- i3712-H Heat ng Controller
35mm / 1.38 inch
8
77mm / 3.03 inch
ESM - 3712-H
Mounting Clamp
Front Panel
IP65 Protection
NEMA 4X
Panel Surface
(maximum thickness 15mm / 0.59 inch)

2.3 Panel Cut-Out
110 mm / 4.33 inch (min)
50 mm / 1.97 inch (min)
29mm / 1.14 inch
71mm / 2.79 inch
Maximum 15 0.59 inchmm /
58.5 mm / 2.30 inch
4 mm /0.16 inch
9

c
1
2
10
Operating Temperature :
Max. Operating Humidity :
Altitude :
0to50°C
90 Rh (non-condensing)
Up to 2000m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.4 Environmental Ratings
c
2.5 Panel Mounting
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.

2.7 Cihazýn Panel Üzerinden Çýkarýlmasý
c
c
2
1
1
2
11
2.6 Installation Fixing Clamp
2.7 Removing from the Panel
1-Pull mounting clamps from left and
right fixing sockets.
2-Pull the unit through the front side of
the panel
The unit is designed for panel
mounting.
1-Insert the unit in the panel cut-out
from the front side.
2- Insert the mounting clamps to the
fixing sockets that located left and
right sides of device and make the unit
completely immobile within the panel
Before starting to remove the unit from panel, power off the unit and the related
system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.

a
123456789101112
12
3.1 Terminal Layout and Connection Instructions
3.Electrical Wiring
c
c
c
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
Torque
0,5Nm
Max. 2.5mm / 0.098 inch
Wire Size:
14AWG/1mm²
Solid /Stranded
Screw driver
0,8 x3mm

i
Temperature Sensor Input
(TC, PTC, PT-100 or PT-1000)
Relay or SSR Driver Outputs
Supply Voltage Input
a
P/N : 712-HESM-3
TC
PTC, PT-100
PT-1000
123456789101112
(+) (-)
For SSR Outputs L(+) N(-)
13
DIGITAL
INPUT
Cooking Time(Timer)
Start/Stop Input
CAT II
c
(-)
2 V ( %15 %1 )
50/60Hz 1.5
4-,+0
VA
W
ALARM
PROCESS
OUT OUT
5A@250VV10A@250VV
Max. 10mA@24V Z
3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
c
Temperature Sensor Input is in CAT II class.

3.3 View of the Device Label
Device Label for J Type(0;800)scaled, Thermocouple input,
and Relay Outputs
24V Supply Voltage
Input
W
14
Device Label for J Type(0;800)scaled, Thermocouple input,
and SSR Driver Outputs
24V Supply Voltage
Input
W
ca
CAT II
P/N : ESM-3712-H - 2.05.0.2/02.00/1.0.0.0
2341 56789101112
ALARM
PROCESS
OUT OUT
DIGITAL
INPUT
J Type TC
( 0 to 800°C)
Scale
-
24V 50/60Hz
( -15%,+10% )
W
+
SSR Driver Outs
Max. 10mA@24V Z
ca
CAT II
P/N : ESM-3712-H - 2.05.0.1/01.00/1.0.0.0
2341 56789101112
ALARM
PROCESS
OUT OUT
5A@250VV10A@250VV
DIGITAL
INPUT
J Type TC
( 0 to 800°C)
Scale
-
24V 50/60Hz
( -15%,+10% )
W
+

3.4 Supply Voltage Input Connection of the Device
15
Supply Voltage
5
NL
6
Power
Supply
Switch
c
a
External
Fuse
(1 A T)
Note-3
Note-2
24V (-%15;+%10)
50/60Hz 1.5VA
W
Note-1
Connection of Supply Voltage
Input
There is no power supply switch on the device. So a power supply switch
must be added to the supply voltage input. In accordance with the safety
regulations, the power supply switch shall bring the identification of the
relevant instrument. Power supply switch shall be easily accessible by the
user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power supply switch is very important in electrical connection.
On/Off condition of power supply switch must be signed for preventing the
wrong connection.
External fuse must be on phase connection in supply input.V
External fuse must be on (+) line connection in supply input.Z
c
c
Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage
must be applied to the unit. Controlling prevents damages in unit and
system and possible accidents as a result of incorrect supply voltage.
c
Note-2 : “L” is (+), “N” is (-) for 24V supply voltageZ
Note-3 : External fuse is recommended.
Note-1 : There is an internal 4R7 fusible flameproof resistor in 24V 50/60Hz supply voltage
input.
WW
The instrument is protected with an internal fuse(Please refer to Note-1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.

16
3.5.1 TC (Thermocouple) Connection
3.5 Temperature Sensor Input Connection
1211
TC
Connect the wires with the polarity as shown in the
figure left.
Always use compensation wire corresponding to the thermocouple used. If
present, the shield must be connected to a proper ground.
i
Input resistance is greater than 10M W.
i
10
3.5 PTC Connection
PTC
Input resistance is greater than 10M W.
i
1211
10
Pay attention the cable colours of PTC probe while doing the PTC probe
connection.
i
WHITERED

Supply Voltage
Input
5
6Ground 12
Process Output
Relay Output
2000V V2000V V
Galvanic Isolation Test Value For 24 V Power SupplyW
17
1
2
1
2
Standard
Alarm Output
Relay Output
2000V V2000V V
2
3
2
3
Standard
Process Output
SSR Driver Output
1
2
1
2
Optional
OutputAlarm
SSR Driver Output
2
3
2
3
Optional
7
8
7
8
Digital
Input
Analogue
Input 1111
3.5.3 PT-100 and PT-1000 Connection
PT-100
i
1211
10
PT-1000
1211
10
Input resistance is greater than 10M W.
3.6 Galvanic Isolation Test Values of 712-HESM-3 Heating Controller

3.7.2 Process Output(SSR Driver) Connection
Fuse
Load
1
Device LN
2
c
c
24 V
Max. 10mA
Z
3.7 Output Connections
3.7.1 Process Output Relay) Connection(
18
Fuses must be selected according to the application
c
Device
2
Fuse
Load
LN
Last Control Element
(Contactor)
c
1
10A T FuseV
C
NO
Last Control
Element
(SSR)
Fuses must be selected according to the application

19
3.7.4 Alarm Output(SSR Driver) Connection
Fuse
Load
3
LN
2
c
c
24 V
Max. 10mA
Z
3.7.3 Alarm Output Relay) Connection(
Fuses must be selected according to the application
c
Device
2
Fuse
Load
LN
Last Control Element
(Contactor)
c
3
5A T FuseV
C
NO
Last Control
Element
(SSR)
Fuses must be selected according to the application
Device

Led Indication of Programming
Mode is Active
Process Output
Active Led
c
Cooking Time Active
and Temperature
Control Delay
Active Led
Cooking Button
Cooking Time
(Timer) Value
Cooking ON/OFF
Button
20
ESM - 3712-H
Alarm Output
Active Led
Note-1: If increment or decrement button is pressed for 5 seconds continuously, increment and
decrement number become 10, if increment or decrement button is pressed for 10 seconds
continuously, increment and decrement number become 100.
4. Front Panel Definition and Accessing to the Menus
When power is first applied to the temperature controller, software revision number is shown on
the display.
4.1 Observation of Software Revision on the Display
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
c
Display Temperature
Value, Temperature
Set Value and
Parameters
It is used to enter to the
Process Set Value Changing
Mode, Programming Mode
and used as OK button.
It is used to
increase the value
and access to the
parameter in
programming
mode.
It is used to
decrease the
value and silence
the buzzer
Note-1
Note-1
“ r” RevisionÞSoftware
revision
number
Main Operation Screen is shown
SET
ESM - 3712-H
SET
ESM - 3712-H
Led Indication of Process Set Value
Changing Mode is Active