Festo CPX-CTEL-4-M12-5POL User manual

Electronics
description
CPX function
module
Type CPX-CTEL-
4-M12-5POL
System description
CTEL
Installation and
commissioning of
CTEL systems
Description
574601
en 1205NH
[758226]
CPX terminal

Contents and general instructions
I
Festo P.BE-CPX-CTEL-EN en 1205NH
Original de.......................................
Edition en 1205NH.................................
Designation P.BE-CPX-CTEL-EN.......................
Order no. 574601..................................
E(Festo AG & Co. KG, D-73726 Esslingen, 2012)
Internet: http://www.festo.com
E-Mail: [e-mail]
Reproduction, distribution or sale of this document or
communication of its contents to others without express
authorization is prohibited. Offenders will be liable for
damages. All rights reserved in the event that a patent,
utility model or design patent is registered.

Contents and general instructions
II Festo P.BE-CPX-CTEL-EN en 1205NH
IO-Link®and TORX®are registered trademarks of the respective trademark owners
in certain countries.

Contents and general instructions
III
Festo P.BE-CPX-CTEL-EN en 1205NH
Intended use VI..........................................................
Target group VII..........................................................
Service VII...............................................................
Important user instructions VIII..............................................
Instructions on this description X...........................................
List of abbreviations X....................................................
1. System overview, CTEL system 1-1...................................
1.1 Overview CTEL system 1-3...........................................
1.1.1 Mode of operation of the CTEL system 1-5.......................
1.1.2 Address volume of I-port devices 1-7...........................
1.2 I-port 1-8.........................................................
1.2.1 I-port interfaces 1-9.........................................
1.2.2 Pin allocation (socket) 1-9....................................
1.2.3 I-port connecting cables 1-10..................................
1.3 Display elements 1-11...............................................
1.3.1 Overview of the display LEDs 1-11..............................
1.3.2 Significance of the LED displays 1-11............................
1.4 Addresses 1-14.....................................................
1.4.1 I/O configuration presettings 1-14..............................
1.5 Operating modes (selection of the I/O configuration presetting) 1-16.........
1.5.1 DIL switch settings 1-17......................................
2. Installation 2-1...................................................
2.1 General instructions on installation 2-3................................
2.2 Mounting and dismounting of the module 2-4...........................
2.3 I-port connecting cables 2-6.........................................
2.4 Connection of the devices to the CTEL master module 2-7.................
2.5 Connecting the power supply 2-8.....................................
2.5.1 Power supply 2-9...........................................
2.5.2 Determining the current consumption 2-11.......................
2.5.3 Voltage supply concept – formation of voltage zones 2-14...........
2.6 Connection with the host system 2-20..................................
2.7 Ensuring protection class IP65/67 2-20.................................

Contents and general instructions
IV Festo P.BE-CPX-CTEL-EN en 1205NH
3. Commissioning 3-1................................................
3.1 Description of the operating modes 3-3................................
3.1.1 Manual configuration (tool change mode) 3-3....................
3.1.2 Automatic configuration 3-5..................................
3.1.3 Address assignment in the CPX system 3-8......................
3.2 Procedure for commissioning 3-12.....................................
3.3 Preparing the CTEL system for commissioning 3-13.......................
3.3.1 Check the connected I-port devices 3-13.........................
3.4 Behaviour of the CTEL system with operating malfunctions 3-14.............
3.4.1 Start of the CPX terminal with system setting “Stored parameters” 3-14
3.5 Instructions on operation 3-15.........................................
3.6 Parameters 3-16....................................................
3.6.1 Overview of module parameters 3-16...........................
3.6.2 Parameter “Monitoring VOUT/VVAL”3-18.........................
3.6.3 Parameter “Behaviour after I-port short circuit” 3-19...............
3.6.4 Parameter “I-port configuration” 3-20...........................
3.6.5 Parameter “Device parameter I-port” 3-22.......................
3.7 Commissioning functions with the Handheld 3-23.........................
3.7.1 Menu commands of the CTEL master module on the Handheld 3-24...
3.7.2 Observe signal states (monitoring) 3-25.........................
3.7.3 Parameterisation with the Handheld 3-26........................
3.8 Commissioning functions with the Festo Maintenance Tool (FMT) 3-28........
4. Diagnostics and error handling 4-1...................................
4.1 Summary of diagnostics options 4-3...................................
4.2 Diagnostics/error messages 4-4......................................
4.2.1 Priorities of the diagnostics/error messages 4-4..................
4.2.2 Diagnostics/error messages by CPX error numbers 4-5............
4.3 Diagnostics via LEDs 4-9............................................
4.4 Diagnostics via the CPX fieldbus master 4-10.............................
4.4.1 Status bits of the CPX terminal 4-11.............................
4.4.2 I/O diagnostic interface and diagnostic memory 4-12..............
4.5 Diagnostic functions with the Handheld 4-13.............................
4.6 Diagnostic functions with the Festo Maintenance Tool (FMT) 4-14............

Contents and general instructions
V
Festo P.BE-CPX-CTEL-EN en 1205NH
4.7 Behaviour after lost connection to the device 4-15........................
4.7.1 Operating mode “Automatic configuration” 4-15..................
4.7.2 “Manual configuration” operating mode 4-16.....................
4.8 Behaviour with error at the PL/PS supply 4-19...........................
A. Technical appendix A-1.............................................
A.1 Technical data, CTEL master module CPX-CTEL-4-M12-5POL A-3............
A.2 Event codes A-7....................................................
A.3 Accessories A-9....................................................
B. Index B-1.........................................................

Contents and general instructions
VI Festo P.BE-CPX-CTEL-EN en 1205NH
Intended use
The CTEL master module described in this description has
been designed exclusively for use in combination with CPX
terminals from Festo.
The CTEL master module provides 4 I-port interfaces to the
outside, on each of which a device with I-port interface can be
connected (see section 1.2).
The individual I-port devices are documented in specific de-
scriptions. The safety instructions listed there must always be
observed and the device must only be used as intended.
The CPX terminal and the connected CTEL master module
maybeusedonlyasfollows:
– as intended in an industrial environment.
– in its original status, without unauthorised modifications.
Only the conversions or modifications described in the
documentation supplied with the product are permitted.
– in excellent technical condition.
If used together with additional commercially available com-
ponents, such as sensors and actuators, the specified limits
for pressures, temperatures, electrical data, torques etc.
must be observed.
Observe the regulations of the trade associations, German
Technical Control Board (TÜV), VDE stipulations or corres-
ponding national laws and regulations.

Contents and general instructions
VII
Festo P.BE-CPX-CTEL-EN en 1205NH
Target group
This description is intended exclusively for technicians
trained in control and automation technology, who have ex-
perience in installation, commissioning, programming and
diagnostics of programmable logic controllers (PLC) and field-
bus systems.
Service
Please consult your local Festo Service agent if you have any
technical problems.

Contents and general instructions
VIII Festo P.BE-CPX-CTEL-EN en 1205NH
Important user instructions
Danger categories
This description includes instructions on the possible dangers
which can occur if the product is used incorrectly. These in-
structions are marked with a signal word (Warning, Caution,
etc.), printed on a shaded background and marked addition-
ally with a pictogram. A distinction is made between the fol-
lowing danger warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or material damage.
Caution
... means that failure to observe this instruction may result
in personal injury or material damage.
Note
... means that failure to observe this instruction may result
in material damage.
In addition, the following pictogram marks passages in the
text which describe activities with electrostatically sensitive
devices:
Electrostatically sensitive devices: Incorrect handling may
cause damage to devices.