Festo IFB13-03 User manual

Electronics
manual
Valve terminal with
field bus connection
PROFIBUS-DP
12 MBaud
Type IFB13-03
Manual
163 958
en 0003c
Valve terminal types 03/04-B

Contents and general instructions
I
Festo P.BE-VIFB13-03-EN en 0003c
Authors U. Reimann, H.-J. Drung......................
Editors H.-J. Drung, M. Holder........................
Original de.......................................
Translation transline Deutschland GmbH...............
Layout Festo AG & Co., Dept. KG-GD...................
Typesetting DUCOM................................
Edition en 0003c...................................
Title MANUAL-EN..................................
Designation P.BE-VIFB13-03-EN......................
Order no. 163 958.................................
E(Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 2000)
Internet: http://www.festo.com
E-Mail: [e-mail]
The copying, distribution and utilization of this document as well as the com-
munication of its contents to others without express authorization is pro-
hibited. Offenders will be held liable for the payment of damages. All rights
reserved, in particular the right to carry out patent, utility model or orna-
mental design registrations.

Contents and general instructions
II Festo P.BE-VIFB13-03-EN en 0003c

Contents and general instructions
III
Festo P.BE-VIFB13-03-EN en 0003c
Contents
Designated use VI........................................................
Additional modules for this valve terminal VII..................................
Target group IX..........................................................
Service IX...............................................................
Important user instructions X..............................................
Abbreviations XII.........................................................
Manuals for this valve terminal XIV...........................................
Additional instructions XIV..................................................
1. Summary of components 1-1........................................
1.1 Summary of multifunctional Festo valve terminals 1-3....................
1.2 Description of components 1-4.......................................
1.2.1 Types 03/04-B: Electric modules 1-4..................................
1.2.2 Type 03: MIDI pneumatic modules 1-5.................................
1.2.3 Type 03: MAXI pneumatic modules 1-6.................................
1.2.4 Type 04-B: ISO pneumatic modules 1-7................................
1.3 Method of operation 1-8............................................
2. Fitting 2-1........................................................
2.1 Fitting the modules and components 2-3...............................
2.1.1 Earthing the end plates 2-4..........................................
2.2 Fitting onto a hat rail (type 03) 2-6....................................
2.3 Fitting the valve terminal onto a wall 2-9...............................
3. Installation 3-1...................................................
3.1 General connection technology 3-3....................................
3.1.1 Cable selection for field bus line 3-4...................................
3.1.2 Cable selection for power supply 3-4..................................
3.1.3 Connecting the cable to the plug/sockets 3-5...........................
3.2 Bus nodes 3-8.....................................................
3.2.1 Opening and closing the node 3-8.....................................
3.2.2 Configuring the valve terminal 3-10.....................................

Contents and general instructions
IV Festo P.BE-VIFB13-03-EN en 0003c
3.2.3 Setting PROFIBUS addresses and voltage monitoring 3-11..................
3.2.4 Overview of possible PROFIBUS addresses 3-13..........................
3.2.5 Field bus baud rate and field bus length 3-15............................
3.3 Switching on the power supply 3-16....................................
3.3.1 Calculating the current consumption 3-17...............................
3.3.2 Connecting the power supply 3-19.....................................
3.4 Connecting the PROFIBUS DP interface 3-24.............................
3.4.1 Screening/shield connection 3-26......................................
3.4.2 Bus connection with terminating resistors 3-27...........................
3.4.3 Connection for fibre optic cable (FOC) 3-29..............................
4. Commissioning 4-1................................................
4.1 Addressing and configuring the valve terminal 4-3.......................
4.1.1 Ascertaining the configuration data 4-3................................
4.1.2 Address assignment of the valve terminal 4-6...........................
4.1.3 Address assignment after extension/conversion 4-11......................
4.2 SIEMENS: Bus configuration and addressing 4-13........................
4.2.1 Switching on the power supply 4-13....................................
4.2.2 Information for commissioning 4-14....................................
4.2.3 Preparations for COM PROFIBUS 3.x and 5.0 4-22........................
4.2.4 Station selection with COM PROFIBUS 3.x 4-23...........................
4.2.5 Station selection with COM PROFIBUS 5.0 4-27...........................
4.2.6 Configuration examples for COM PROFIBUS 4-31.........................
4.2.7 Address allocation of inputs and outputs 4-33............................
4.2.8 STEP 7 V4.x / V 5.0 – Hardware configurator 4-35.........................
4.3 General DP master: Bus configuration and addressing 4-44................
4.3.1 General commissioning instructions 4-44................................
4.3.2 Switching on the power supply 4-45....................................
4.3.3 Information for commissioning (general DP master) 4-45...................
5. Diagnosis and error treatment 5-1....................................
5.1 Summary of diagnostic options 5-3....................................
5.2 Diagnosis on the spot 5-4...........................................
5.2.1 LEDs of the bus node 5-4............................................

Contents and general instructions
V
Festo P.BE-VIFB13-03-EN en 0003c
5.2.2 LEDs of the valves 5-7...............................................
5.2.3 LEDs of the input/output modules 5-9.................................
5.2.4 Test routines 5-11...................................................
5.3 Status bits 5-15.....................................................
5.3.1 Short circuit/overload 5-18...........................................
5.4 Diagnosis via PROFIBUS-DP (DP standard) 5-19..........................
5.4.1 Summary of diagnostic bytes 5-21.....................................
5.4.2 Diagnostic information 5-22...........................................
5.4.3 Position of status bits 5-27...........................................
5.5 Error handling 5-29..................................................
5.5.1 Behaviour during faults in the control system 5-29........................
5.5.2 Siemens SIMATIC S5/S7 5-30.........................................
5.6 Online diagnosis with COM PROFIBUS 5.0 5-32...........................
5.7 Online diagnosis with STEP 7 5-33.....................................
5.7.1 Diagnostic buffer STEP 7 (version 4.x, 5.0) 5-33..........................
5.7.2 Device-specific diagnosis with STEP 7 (version 5.0) 5-35...................
5.7.3 Short circuit/overload at an output stage 5-36...........................
5.8 Type 04-B: fuses for the pilot solenoids 5-38.............................
A. Technical appendix A-1.............................................
A.1 Technical data A-3..................................................
A.2 Cable length and cross-sectional area A-6..............................
A.3 Examples of circuitry A-12............................................
A.3.1 Power supply type 03 – internal layout A-13..............................
A.3.2 Power supply type 04-B – internal layout A-14............................
B. Index B-1.........................................................

Contents and general instructions
VI Festo P.BE-VIFB13-03-EN en 0003c
Designated use
The valve terminal documented in this description is solely
designated for the following use:
– Control of pneumatic and electric actuators (valves and
output modules)
– Interrogation of electric sensor signals through the input
modules.
Use the valve terminal only as described here:
– in accordance with designated use
– in faultless technical condition.
– without unauthorised modifications.
If additional commercially-available components such as sen-
sors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Please observe the standards specified in the relevant
chapters and comply with technical regulations, as well as
with national and local regulations.

Contents and general instructions
VII
Festo P.BE-VIFB13-03-EN en 0003c
Additional modules for this valve terminal
The multi-functional valve terminal can be expanded with the
following modules:
I/O modules
Type designation Title
VIGE-03-FB-... Input module with 4, 8 or 16 inputs, PNP or NPN, 4-pole or 5-pole,
with/without electronic protection,
VIGA-03-FB-... Output module with 4 outputs, PNP or NPN, 4 or 5-pole
VIGV-03-FB-... Auxiliary power module 24 V/25 A for high current outputs
VIEA-03-FB-... Multi-I/O module with 12 inputs and 8 outputs, PNP
VIAP-03-FB Analog I/O module with 1 input and 1 output
VIAU-03-FB-... Analog I/O module with 3 inputs and 1 output
Type voltage (-U) or current (-I)
VIASI-03-M AS-Interface Master

Contents and general instructions
VIII Festo P.BE-VIFB13-03-EN en 0003c
The valve terminals can be connected to controllers from vari-
ous manufacturers. This manual includes configuration and
addressing instructions. The following table contains a list of
available master units for the PROFIBUS-DP:
Controller
manufac-
turer
Controller (PLC) Field bus interface Field bus/protocol
Siemens SIMATIC
– S5-series
– S7-series
Various PROFIBUS-DP
Bosch – CL300, 400, 500
– PC600
BM DESI-DP COMNET-DP
Festo –SF50 integrated PROFIBUS-DP
PC / IPC CP5412 from Siemens,
etc.
Allen-Bradley – SLC 500 SST-PFB-SLC-ADP from
SST
Beck –PS1 CP62 SYSCON
Mitsubishi – Melsec Ans/QnAs
– Melsec A-Series/ Q-
Series
A1SJ71PB92D
AJ71PB92D
ProfiMap 2.0
Fig. 0/1: List of possible controllers
This manual includes the operation of the Festo valve terminal
type 03/04-B in conjunction with the field bus protocol PRO-
FIBUS-DP in accordance with EN 50170 (DIN 19245).
Please note
The valve terminal does not include the PROFIBUS-FMS
protocol (no combi-slave functionality).

Contents and general instructions
IX
Festo P.BE-VIFB13-03-EN en 0003c
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing pro-
grammable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
XFesto P.BE-VIFB13-03-EN en 0003c
Important user instructions
Danger categories
This manual contains instructions on the dangers which may
occur if the product is not used correctly. These instructions
are marked with a heading (Warning, Caution, etc.), printed
onashadedbackgroundandaccompaniedbyapictogram.A
distinction is made between the following danger categories:
Warning
This means that there is a danger of serious human injury
and damage to property if these instructions are not ob-
served.
Caution
This means that there is a danger of human injury and
damage to property if these instructions are not observed.
Please note
This means that there is a danger of damage to property if
these instructions are not observed.
In addition, the following pictogram marks passages in the
text which describe activities involving electrostatically sensi-
tive components:
Electrostatically sensitive components: Incorrect handling
may result in damage to the components.

Contents and general instructions
XI
Festo P.BE-VIFB13-03-EN en 0003c
Marking special information
The following pictograms mark passages in the text contain-
ing special information.
Pictograms
Information:
recommendations, tips and references to other sources of
information.
Accessories:
information on necessary or useful accessories for the Festo
product.
Environment:
information on the environmentally-friendly use of Festo
products.
Text markings
SThe bullet denotes activities which can be carried out in
any sequence.
1. Figures denote activities which must be carried out in the
order specified.
– Hyphens denote general activities.

Contents and general instructions
XII Festo P.BE-VIFB13-03-EN en 0003c
Abbreviations
The following product-specific abbreviations are used in this
manual:
Abbreviation Meaning
Terminal or valve terminal Valve terminal type 03 or type 04-B with or without electric I/Os
Node Field bus node/control unit
Sub-base
Single solenoid sub-base
Double solenoid sub-base
Type 03:
Pneumatic sub-base for two valves
Type 04-B
Manifold sub-base for a valve as per ISO 5599/2 size 1, 2 or3 incl. Inter-
mediate solenoid plate MUH
Sub-base for single-solenoid valves
Sub-base for double-solenoid valves or mid-position valves
I
O
I/O
Input
Output
Input and/or output
P-module General pneumatic module
I/O module Module with digital inputs or outputs in general
PLC Programmable logic controller; in brief: controller
Fibre-optical waveguide Fibre-optical waveguide
Fig. 0/2: Index of abbreviations

Contents and general instructions
XIII
Festo P.BE-VIFB13-03-EN en 0003c
Please note
For most of the drawings in this manual, we have used a
simplified representation of a type 03 valve terminal with
four pneumatic sub-bases and four input/output modules
(standard fitting).
1Input/output
modules
2Field bus node
3Valves
123
Fig. 0/3: Standard fitting for the drawings

Contents and general instructions
XIV Festo P.BE-VIFB13-03-EN en 0003c
Manuals for this valve terminal
For complete documentation of the modular valve terminal
the following Festo manuals are required in addition to your
order and the subsequent expansion of your complete sys-
tem:
Festo designation Title/Product
P.BE-MIDI/MAXI-03-... Pneumatics manual
– Valve terminal type 03, MIDI/MAXI
P.BE-VIISO-04-B-... Pneumatics manual
– Valve terminal type 04-B, ISO 5599-2
P.BE-VIEA-03/04B-.. Supplementary manual of the I/O mod-
ules (digital I/O modules 4I, 8I, 4O, high-
current output modules, multi-I/O mod-
ules)
P.BE-VIAX-03/04B-... Manual of analog I/Os
P.BE-VIASI-03/04B-... Manual of AS-i Master
P.BE-VIFB13-03/04B-... Manual of electronics
– Fieldbus connection FB13 (this man-
ual)
Fig. 0/4: Manuals for this valve terminal
Additional instructions
Please note
A CD ROM with device master files and type files is sup-
plied with this manual. Explanations can be found in the
“Readme” file.
Information regarding pneumatic modules can be found in
the Pneumatics manual P.BE-MIDI/MAXI-03-EN.

Summary of components
1-1Festo P.BE-VIFB13-03-EN en 0003c
Chapter 1

1. Summary of components
1-2 Festo P.BE-VIFB13-03-EN en 0003c
Contents
1.1 Summary of multifunctional Festo valve terminals 1-3....................
1.2 Description of components 1-4.......................................
1.2.1 Types 03/04-B: Electric modules 1-4..................................
1.2.2 Type 03: MIDI pneumatic modules 1-5.................................
1.2.3 Type 03: MAXI pneumatic modules 1-6.................................
1.2.4 Type 04-B: ISO pneumatic modules 1-7................................
1.3 Method of operation 1-8............................................

1. Summary of components
1-3
Festo P.BE-VIFB13-03-EN en 0003c
1.1 Summary of multifunctional Festo valve terminals
The multifunctional valve terminal is composed of individual
modules and components.
Valve terminal Description of the modules
Type 03
Electric modules
Electric modules suited to types 03/04B (PNP or NPN), fitted with:
– digital inputs (modules with 4, 8 or 16 inputs)
– digital outputs (modules with 4 outputs) 0.5 A
– high-current outputs 2 A
– multi-I/Os (module with 12 inputs/8 outputs) 0.5 A
– analogue I/Os, AS-i master (not possible with all nodes)
Type 03:
Pneumatic modules
Pneumatic modules type 03, fitted with:
– Sub-bases (MIDI and MAXI) fitted with 5/2-way single-solenoid
valves, 5/2-way double-solenoid valves, 5/3-way mid-position
valves (with auxiliary pilot air) or cover plates
– Special modules for pressure supply, for forming pressure
zones
Type 04-B
ISO pneumatic modules
Pneumatic modules type 04-B, fitted with:
– Adapter plate for manifold sub-bases as per ISO 5599-2 in
sizes 1, 2 and 3
– Manifold sub-bases for intermediate solenoid plates with hole
pattern as per ISO 5588-2, fitted with pneumatic valves (single-
solenoid, double-solenoid, mid-position) or cover plates
– Components for high-level sub-bases (pressure regulator inter-
mediate plates, restrictor plates etc.)
Fig. 1/1: Summary of modules for the multifunctional Festo valve terminals

1. Summary of components
1-4 Festo P.BE-VIFB13-03-EN en 0003c
1.2 Description of components
1.2.1 Types 03/04-B: Electric modules
The following connecting and display elements can be found
on the electric modules:
1
2 3 456 7
8
9
1Inputsocketfortwoelectricinputs
(PNP or NPN)
2Red LED (error display per input mod-
ule with electronic fuse)
3Two green LEDs (one LED per input)
4Input socket for one electric input
(PNP or NPN)
5Green LED (per input)
6Output socket for electric output (PNP)
7Yellow LED (status display per output)
8Red LED (error display per output)
9Further modules (e.g. additional power
supply, high-current outputs
PNP/NPN)
Fig. 1/2: Connecting and display elements on the electric modules