Festo 03 User manual

Valve terminal type 03/05
Field bus connection FB6
Elektronics Manual
152 766 GB
9809c
Field bus protocol:
INTERBUS

Author: Eberhard Klotz, M. Simons
Editor: H.J. Drung, M. Holder
Translation: Douglas Smith
Layout: Festo, Dept. KI-TD
Type setting: DUCOM
Edition: 9809c
(Festo AG & Co., 73726 Esslingen,
Federal Republic of germany, 1998)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authoriza-
tion is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved, in
particular the right to carry out patent, utility
model or ornamental design registrations.
Printed on 100% recycling paper
VIFB6 - 03/05
9809c I

Part no.: 152 766
Title: MANUAL
Designation: P.BE-VIFB6-03/05-GB
VIFB6 - 03/05
II 9809c

Inhalt GENERAL SAFETY INSTRUCTIONS VII
Designated use VII
Target group VIII
IMPORTANT USER INSTRUCTIONS IX
Danger categories IX
Pictograms X
Manuals for valve terminals types 03/05 XI
Instructions on this manual XII
Service XIII
Chapter 1 SYSTEM SUMMARY
Type 03: Description of components 1-3
Type 05: Description of components 1-7
Description of function 1-9
Chapter 2 FITTING
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Fitting the hat rail (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
VIFB6 - 03/05
9809c III

Chapter 3 INSTALLATION
3.1 SUMMARY OF INSTALLATION 3-3
System structure on the remote bus 3-3
System structure on the
installation remote bus 3-5
3.2 GENERAL
CONNECTION METHODS 3-7
Selecting the field bus cable 3-8
Selecting the operating voltage cable 3-9
Connecting the cables to the
plugs/sockets 3-10
3.3 BUS NODE 3-15
Opening and closing the node 3-15
Configuration settings in the node 3-18
Setting the DIL switch elements 3-19
3.3.1 Type 03:
Connecting the operating voltages 3-20
3.3.2 Type 05:
Connecting the operating voltages 3-28
3.3.3 Connecting the INTERBUS interface 3-37
Floating connection 3-38
Non-floating connection 3-39
Connecting the remote bus for
floating operation 3-40
Connecting to optical-fibre
waveguide 3-41
Connecting the remote bus for
non-floating operation 3-42
Connecting the installation remote
bus for non-floating operation 3-44
VIFB6 - 03/05
IV 9809c

Chapter 4 COMMISSIONING
4.1 VALVE TERMINAL CONFIGURATION
AND ADDRESSING 4-3
General 4-3
Switching on the operating voltages 4-4
Remote bus 4-5
Installation remote bus 4-5
Calculating the configuration data 4-6
Calculating the number of
inputs/outputs 4-7
Address assignment of
valve terminal 4-9
Basic rule 1 4-10
Basic rule 2 4-13
Basic rule 3 4-13
Address assignment after
extension/conversion 4-14
4.2 INTERBUS – BUS CONFIGURATION
AND ADDRESSING 4-16
4.2.1 Bus configuration via the
CMD software 4-16
Inserting with the Ident-code 4-17
Insert slave description 4-20
4.2.2 Bus configuration without
CMD software 4-24
Logical addressing 4-24
Physical addressing 4-26
4.2.3 Addressing the inputs and outputs 4-29
Example of address assignment
of outputs 4-31
Example of address assignment
of inputs 4-32
4.2.4 Process data entry via the
CMD software 4-33
4.2.5 Status bits 4-36
4.2.6 Other instructions 4-38
Preprocessing 4-38
Periphery faults (PF) 4-38
Commissioning tips 4-40
VIFB6 - 03/05
9809c V

Chapter 5 DIAGNOSIS AND ERROR TREATMENT
5.1 SUMMARY OF DIAGNOSIS
POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays 5-4
Bus node 5-4
Valves 5-7
Input/output modules 5-9
Testing the valves 5-10
5.3 DIAGNOSIS VIA INTERBUS 5-12
Diagnostic register
(e.g. DCB module) 5-12
Status bits 5-13
5.4 ERROR TREATMENT 5-15
Short-circuit/overload at an
output module 5-16
Appendix A TECHNICAL APPENDIX
A.1 TECHNICAL SPECIFICATIONS A-3
A-4
A.2 CABLE LENGTH AND
CROSS SECTION A-6
Calculating with a graph A-7
Calculating with a formula A-9
A.3 EXAMPLES OF CIRCUITRY A-11
Appendix B INDEX
VIFB6 - 03/05
VI 9809c

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminal type 03/05 described in this
manual is designated exclusively for use as
follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminal only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures, tem-
peratures, electrical data, moments, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
VIFB6 - 03/05 General safety instructions
9809c VII

Target group
This manual is directed exclusively at techni-
cians who are trained in control and automation
technology and who have experience in install-
ing, commissioning, programming and diagnos-
ing programmable logic controllers (PLC) and
field bus systems.
VIFB6 - 03/05 General safety instructions
VIII 9809c

IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that injury to human beings as
well as material damage can occur if these in-
structions are not observed.
CAUTION
This means that material damage can occur if
these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB6 - 03/05 General safety instructions
9809c IX