Festo 03 User manual

Valve terminal type 03/05
Field bus connection FB6
Elektronics Manual
152 766 GB
9809c
Field bus protocol:
INTERBUS

Author: Eberhard Klotz, M. Simons
Editor: H.J. Drung, M. Holder
Translation: Douglas Smith
Layout: Festo, Dept. KI-TD
Type setting: DUCOM
Edition: 9809c
(Festo AG & Co., 73726 Esslingen,
Federal Republic of germany, 1998)
The copying, distribution and utilization of this
document as well as the communication of its
contents to others without expressed authoriza-
tion is prohibited. Offenders will be held liable for
the payment of damages. All rights reserved, in
particular the right to carry out patent, utility
model or ornamental design registrations.
Printed on 100% recycling paper
VIFB6 - 03/05
9809c I

Part no.: 152 766
Title: MANUAL
Designation: P.BE-VIFB6-03/05-GB
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II 9809c

Inhalt GENERAL SAFETY INSTRUCTIONS VII
Designated use VII
Target group VIII
IMPORTANT USER INSTRUCTIONS IX
Danger categories IX
Pictograms X
Manuals for valve terminals types 03/05 XI
Instructions on this manual XII
Service XIII
Chapter 1 SYSTEM SUMMARY
Type 03: Description of components 1-3
Type 05: Description of components 1-7
Description of function 1-9
Chapter 2 FITTING
2.1 FITTING THE COMPONENTS 2-3
Input/output modules 2-4
End plates 2-6
Hat rail clamping unit (type 03) 2-8
2.2 TYPE 03:
FITTING THE VALVE TERMINAL 2-9
Wall fitting (type 03) 2-9
Fitting the hat rail (type 03) 2-10
2.3 TYPE 05:
FITTING THE VALVE TERMINAL 2-12
Wall fitting (type 05) 2-12
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9809c III

Chapter 3 INSTALLATION
3.1 SUMMARY OF INSTALLATION 3-3
System structure on the remote bus 3-3
System structure on the
installation remote bus 3-5
3.2 GENERAL
CONNECTION METHODS 3-7
Selecting the field bus cable 3-8
Selecting the operating voltage cable 3-9
Connecting the cables to the
plugs/sockets 3-10
3.3 BUS NODE 3-15
Opening and closing the node 3-15
Configuration settings in the node 3-18
Setting the DIL switch elements 3-19
3.3.1 Type 03:
Connecting the operating voltages 3-20
3.3.2 Type 05:
Connecting the operating voltages 3-28
3.3.3 Connecting the INTERBUS interface 3-37
Floating connection 3-38
Non-floating connection 3-39
Connecting the remote bus for
floating operation 3-40
Connecting to optical-fibre
waveguide 3-41
Connecting the remote bus for
non-floating operation 3-42
Connecting the installation remote
bus for non-floating operation 3-44
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IV 9809c

Chapter 4 COMMISSIONING
4.1 VALVE TERMINAL CONFIGURATION
AND ADDRESSING 4-3
General 4-3
Switching on the operating voltages 4-4
Remote bus 4-5
Installation remote bus 4-5
Calculating the configuration data 4-6
Calculating the number of
inputs/outputs 4-7
Address assignment of
valve terminal 4-9
Basic rule 1 4-10
Basic rule 2 4-13
Basic rule 3 4-13
Address assignment after
extension/conversion 4-14
4.2 INTERBUS – BUS CONFIGURATION
AND ADDRESSING 4-16
4.2.1 Bus configuration via the
CMD software 4-16
Inserting with the Ident-code 4-17
Insert slave description 4-20
4.2.2 Bus configuration without
CMD software 4-24
Logical addressing 4-24
Physical addressing 4-26
4.2.3 Addressing the inputs and outputs 4-29
Example of address assignment
of outputs 4-31
Example of address assignment
of inputs 4-32
4.2.4 Process data entry via the
CMD software 4-33
4.2.5 Status bits 4-36
4.2.6 Other instructions 4-38
Preprocessing 4-38
Periphery faults (PF) 4-38
Commissioning tips 4-40
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Chapter 5 DIAGNOSIS AND ERROR TREATMENT
5.1 SUMMARY OF DIAGNOSIS
POSSIBILITIES 5-3
5.2 ON-THE-SPOT DIAGNOSIS 5-4
LED displays 5-4
Bus node 5-4
Valves 5-7
Input/output modules 5-9
Testing the valves 5-10
5.3 DIAGNOSIS VIA INTERBUS 5-12
Diagnostic register
(e.g. DCB module) 5-12
Status bits 5-13
5.4 ERROR TREATMENT 5-15
Short-circuit/overload at an
output module 5-16
Appendix A TECHNICAL APPENDIX
A.1 TECHNICAL SPECIFICATIONS A-3
A-4
A.2 CABLE LENGTH AND
CROSS SECTION A-6
Calculating with a graph A-7
Calculating with a formula A-9
A.3 EXAMPLES OF CIRCUITRY A-11
Appendix B INDEX
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VI 9809c

GENERAL SAFETY INSTRUCTIONS
Designated use
The valve terminal type 03/05 described in this
manual is designated exclusively for use as
follows:
•for controlling pneumatic and electrical
actuators (valves and output modules)
•for interrogating electrical sensor signals by
means of the input modules.
Use the valve terminal only as follows:
•as designated in the instructions
•in technically faultless condition
•without any modifications.
The specified limit values for pressures, tem-
peratures, electrical data, moments, etc. must be
observed when additional commercially-available
components such as sensors and actuators are
connected.
Please comply also with national and local safety
laws and regulations.
VIFB6 - 03/05 General safety instructions
9809c VII

Target group
This manual is directed exclusively at techni-
cians who are trained in control and automation
technology and who have experience in install-
ing, commissioning, programming and diagnos-
ing programmable logic controllers (PLC) and
field bus systems.
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VIII 9809c

IMPORTANT USER INSTRUCTIONS
Danger categories
This manual contains instructions on the hazards
which may arise from improper or negligent use
of the valve terminal.
A distinction is made between the following
instructions:
WARNING
This means that injury to human beings as
well as material damage can occur if these in-
structions are not observed.
CAUTION
This means that material damage can occur if
these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be
observed.
VIFB6 - 03/05 General safety instructions
9809c IX

Pictograms
Pictograms and symbols supplement the danger
instructions and draw attention to the conse-
quences of dangers. The following pictograms
are used:
Uncontrolled movements of loose tubing.
Uncontrolled movement of the connected actua-
tors.
High electric voltage or undefined switching
states of the electronic components which affect
the connected circuits.
Electrostatically vulnerable components which
will be destroyed if their contact surfaces are
touched.
The ISO valve terminal type 05 is very heavy.
Please ensure that it is fastened correctly and
see that all operating personnel wear safety
shoes.
VIFB6 - 03/05 General safety instructions
X9809c

Manuals for valve terminals types 03/05
The following Festo manuals are required to
complete the documentation for the valve termi-
nal, depending on the terminal you have ordered
and on the equipment fitted on your system:
Festo
order no. Title
Valve terminals 03/05
152 771 Pneumatics manual
•Valve terminal type 03 MIDI/MAXI
163 941 Pneumatics manual
•Valve terminal type 04-B, ISO 5599-2
152 773 Pneumatics manual
•Valve terminal type 05, ISO 5599-1
371 190 Supplementary manuals for I/O modules
(digital I/O modules 4I, 8I, 4O, high-current
output modules, multi I/O modules)
163 947 Analogue I/O manual
163 943 AS-i master manual
152 766 Electronics manual
•Field bus connection FB6
(this manual)
Fig. 0/1: Manuals for valve terminals types 03/05
VIFB6 - 03/05 General safety instructions
9809c XI

Instructions on this manual
This manual contains specific information on the
installation, commissioning, programming and
diasgnosis of the valve terminals types 03/05.
The following product-specific abbreviations are
used in this manual:
VIFB6 - 03/05 General safety instructions
XII 9809c

PLEASE NOTE
A valve terminal with four pneumatic valve
sub-bases and four input/output modules is
used for the diagrams in this manual.
Service
If you have any technical problems, please
consult your local Festo Service.
Fig. 0/3: Standard fitting for the drawings
VIFB6 - 03/05 General safety instructions
9809c XIII

VIFB6 - 03/05 General safety instructions
XIV 9809c

1. SYSTEM SUMMARY
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Contents
1. SYSTEM SUMMARY
Type 03: Description of components 1-3
Type 05: Description of components 1-7
Description of function 1-9
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1-2 9809c

Type 03: Description of components
Valve terminal type 03 consists of individual
modules. Each module is assigned with different
functions and different elements for connection,
display and operation. The diagram below sum-
marizes the modules.
32 4 51 46
55 44
Bild 1/1: Module der Ventilinsel Typ 03
No. Modules
1 Node FB6
2 Electronic modules (input/output modules), fitted with
•digital inputs (modules with 4 or 8 inputs)
•digital outputs (modules with 4 outputs)
3 End plate left with hole for additional earth cable connection
4 Pneumatic modules (valve sub-bases) fitted with S valves:
•5/2 single solenoid valves
•5/2 double solenoid valves
•5/3 mid-position valves (exhausted, pressurized, blocked)
•blanking plates S = Auxiliary pilot air
5 Pneumatic MIDI or MAXI modules:
•pressure supply with integrated exhaust (MIDI)
•intermediate air supply with integrated exhaust (MIDI)
•pressure supply adapter with/without regulator (MIDI/MAXI)
•additional air supply module (MAXI)
6 End plate right, depending on the size of the last sub-base:
•with common pneumatic tubing connections and integrated regulator
for 5 bar auxiliary pilot air (unregulated pilot air is not permitted)
•with common pneum. tubing connections, but without integrated regulator
•without common pneumatic tubing connections (only MAXI)
VIFB6 - 03/05 1. System summary
9809c 1-3

The following connection and display elements
are to be found on the electronic modules:
No. Meaning
1
2
3
4
5
6
7
8
9
10
11
12
13
Output socket for electronic output
Yellow LED (status display per output)
Red LED (error display per output)
Input socket for one electric input
Green LED (per input)
Input socket for two electric inputs
Two green LEDs (one LED per input)
Node with LEDs and field bus connection,
detailed description in Chapter "Installation"
Right-hand end plate
Fuse for internal inputs/sensors
Operating voltage connection
Additional I/O modules:
– Analogue I/Os
– AS-i master
– Additional power supply
– High current outputs (PNP or NPN)
– Multi I/O module 12I/8O (PNP or NPN)
Left-hand end plate
Fig. 1/2: Display and connection elements of the electronic modules
1011
12
234 5 6 7 8
9
O4 I4 I8
1
O4
13
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1-4 9809c

The following connection, display and operating
elements are to be found on the pneumatic MIDI
modules type 03:
No. Meaning
1
2
3
4
5
6
7
8
9
Node with LEDs and INTERBUS connection
further details in the chapter "Installation"
Yellow LEDs
Manual override for valve solenoid coils
Valve location inscription field
Unused valve location with cover plate
Common pneumatic tubing connections
Work connections (per valve)
Fuse for inputs/sensors
Power supply connection
234
6
98 7
51
Fig. 1/3: Operartion, display and connection elements of the pneumatic
VIFB6 - 03/05 1. System summary
9809c 1-5