Festo CPX Series User manual

Manual
Electronics
CPX bus node
Type CPX−FB33
Type CPX−M−FB34
Type CPX−M−FB35
Network protocol
PROFINET IO
CPX Terminal
Manual
548 760
en 1008b
[752 465]

Contents and general instructions
I
Festo P.BE−CPX−PNIO−EN en 1008b
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 1008b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPX−PNIO−EN. . . . . . . . . . . . . . . . . . . . . . .
Order no. 548 760. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
© (Festo AG&Co. KG, D73726 Esslingen, Germany, 2010)
Internet: http://www.festo.com
E−Mail: [e-mail]
The reproduction of this document and disclosure to third
parties and the utilisation or communication of its contents
without explicit authorization is prohibited. Offenders will
be held liable for compensation of damages. All rights
reserved, in particular the right to carry out patent, utility
model or ornamental design registrations.

Contents and general instructions
II Festo P.BE−CPX−PNIO−EN en 1008b
PROFINET IO®, PROFIBUS®, SIMATIC®, TORX®, TÜV®and VDE®
are registered trademarks of the respective trademark owners in certain countries.

Contents and general instructions
III
Festo P.BE−CPX−PNIO−EN en 1008b
Contents
Intended use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions on this manual IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Installation 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions on installation 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Electrical connection and display components 1−4. . . . . . . . . . . . . . . . . . . . . . .
1.3 Dismantling and mounting of the bus node 1−5. . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Setting the DIL switches, use of the memory card 1−7. . . . . . . . . . . . . . . . . . . . .
1.4.1 Removing and attaching the cover for the DIL switches
and memory card 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Settingthe DIL switches 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.3 Use of the memory card 1−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Replacement of the bus node 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Connecting to the network 1−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 General information about PROFINET networks 1−17. . . . . . . . . . . . . . .
1.6.2 Overview of connections, network connectors and cables 1−19. . . . . . .
1.6.3 Network interface of the CPX−FB33 1−23. . . . . . . . . . . . . . . . . . . . . . . . .
1.6.4 Network interface of the CPX−M−FB34 1−24. . . . . . . . . . . . . . . . . . . . . . .
1.6.5 Network interface of the CPX−M−FB35 1−25. . . . . . . . . . . . . . . . . . . . . . .
1.7 You will then comply with protection class IP65/IP67 1−26. . . . . . . . . . . . . . . . . .
1.8 Pin assignment of power supply 1−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Commissioning 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General information 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Address assignment 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Addressing 2−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Basic rules for addressing 2−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Address assignment and addressing after expansion
or conversion 2−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPX−PNIO−EN en 1008b
2.4 Instructions for commissioning with Siemens SIMATIC STEP7 2−19. . . . . . . . . . .
2.5 Preparing for commissioning 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Import device master file (GSDML) and symbol files 2−21. . . . . . . . . . .
2.5.2 Select GSDML file (compatibility table) 2−22. . . . . . . . . . . . . . . . . . . . . .
2.5.3 Setting up an automation project 2−24. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Setting up the controller system (PLC/Master) 2−25. . . . . . . . . . . . . . . .
2.5.5 Installing GSDML file 2−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Basic hardware configuration 2−28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Localise and identify CPX terminal in the network 2−28. . . . . . . . . . . . . .
2.6.2 Select CPX terminal (station selection) 2−30. . . . . . . . . . . . . . . . . . . . . .
2.6.3 Assign device name" 2−33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Set up Prioritized Start−up (Fast Start−up") 2−35. . . . . . . . . . . . . . . . . .
2.6.5 Assigning or changing IP address 2−39. . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.6 Use MAC addressing 2−42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.7 Determine port addresses 2−43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 CPX terminal configuration 2−44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Allocate configuration table (insert bus nodes and modules) 2−44. . . .
2.7.2 Modifying the I/O address 2−49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.3 Modifying the diagnostics address 2−49. . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Parametrisation 2−51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 Start parametrisation while switching on (system start) 2−53. . . . . . . .
2.8.2 Parametrisation of the CPX terminal with Siemens STEP 7 2−54. . . . . . .
2.8.3 Parametrisation with the handheld 2−60. . . . . . . . . . . . . . . . . . . . . . . . .
2.8.4 Parametrisation via the Festo Maintenance Tool 2−60. . . . . . . . . . . . . . .
2.8.5 Bus node parameter 2−61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.6 Application example for parametrisation 2−63. . . . . . . . . . . . . . . . . . . . .
2.9 Identification & Maintenance 2−64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 Configuration in the Remote Controller operating mode 2−67. . . . . . . . . . . . . . . .
2.11 Checklist for starting up the CPX terminal 2−68. . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPX−PNIO−EN en 1008b
3. Diagnosis 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Overview of Diagnostic Functions 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Diagnostics via LEDs 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Network status  LED NF / connection status LEDs TP1, TP2 3−7. . . . .
3.2.2 CPX system/terminal status  LEDs PS, PL, SF, M 3−8. . . . . . . . . . . . . .
3.3 Diagnostics via status bits 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Diagnostics via the I/O diagnostic interface (STI) 3−12. . . . . . . . . . . . . . . . . . . . .
3.5 Diagnostics via PROFINET 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Basic information 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Online diagnostics with Siemens STEP 7 3−16. . . . . . . . . . . . . . . . . . . . .
3.5.3 User−specific diagnostics with Siemens STEP 7 3−18. . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical data of bus node CPX−FB33 A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Technical data of bus node CPX−M−FB34 A−4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Technical data of bus node CPX−M−FB35 A−5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Network−specific technical data
Bus node CPX−FB33, CPX−M−FB34 and CPX−M−FB35 A−6. . . . . . . . . . . . . . . . . . .
B. Glossary B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Bus node operating modes B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1.1 Remote I/O  Explanation of the operating mode B−3. . . . . . . . . . . . . .
B.1.2 Remote controller  explanation of the operating mode B−4. . . . . . . . .
B.1.3 Fast Start−up"  explanation of the additional function B−5. . . . . . . . .
C. Index C−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−CPX−PNIO−EN en 1008b

Contents and general instructions
VII
Festo P.BE−CPX−PNIO−EN en 1008b
Intended use
The CPX−FB33, CPX−M−FB34 and CPX−M−FB35 bus nodes
documented in this manual are intended only for use as
stations (I/O device) on the industrial Ethernet system
PROFINET IO.
The bus nodes can be used in three different operating
modes:
 Remote I/O
 Remote controller
 Remote I/O with additional function Prioritized Start−up,
also designated "Fast Start−up" (FSU)
The FSU operating mode ensures a faster start−up of the CPX
system.
But this operating mode has restrictions regarding
commissioning and parametrisation. Detailed information can
be found in the corresponding chapters.
The CPX terminal must only be used as follows:
Asintended in an industrial environment
Inoriginal condition without modification (only the
conversions or modifications described in the
documentation supplied with the product are permitted)
Infaultless technical condition
The limit values specified for pressures, temperatures,
electrical data, torques etc. should be observed.
If conventional accessory components such as sensors and
actuators are connected, the specified limits for pressures,
temperatures, electrical data, torques etc. should be
observed.

Contents and general instructions
VIII Festo P.BE−CPX−PN IO−EN en 1008b
Comply with the legal rules and regulations and standards,
rules of the testing organisations and insurance companies
and national specifications applicable for the location.
Warning
·Use only PELV circuits as per IEC/DIN EN 60204−1 for the
electric power supply (protective extra−low voltage,
PELV).
·Observe also the general requirements for PELV power
circuits as per IEC/DIN EN 60204−1.
·Use only power packswhich guarantee reliable electrical
isolation of the operating voltage as per IEC/DIN EN
60204−1.
Due to the use of PELV power units, protection against
electric shock (protection against direct andindirectcontact)
is guaranteed in accordance with IEC/DIN EN 60204−1
(Electrical Equipment of Machines, General Requirements).
Observe the measures in sections 2.11 and 3.1 when
implementing an emergency stop function.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology who have experience in
installing, commissioning, programming and diagnosing
programmable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo Service agent if you have any
technical problems.

Contents and general instructions
IX
Festo P.BE−CPX−PNIO−EN en 1008b
Instructions on this manual
This manual includes information
about the following modules:
CPX bus node Type
designation
Description Connection technology
CPX−FB33 Ethernet−based CPX bus node
for PROFINET IO
The PROFINET fieldbus
technology uses the Ethernet
standards and TCP/IP protocol
for real−time communication in
an industrial environment.
D
ata
t
r
a
n
s
mi
ss
i
o
n
:
2 x M12 socket,
D−coded, female, 4−pin,
corresponding to IEC61076−2
CPX−M−FB34
Data
transmission:
 PROFINET, based on
industrial Ethernet,
based on the Ethernet
protocol (IEEE 802.3),
real−time capable
 Switched Fast Ethernet,
100Mbit/s
Selection of directives,
2 x RJ45 sockets, push−pull,
copper, conforms to AIDA,
corresponding to IEC60603,
IEC61076−3
CPX−M−FB35
Selection
of
directives,
standards and norms
regarding PROFINET:
 PROFINET Installation Guide
 IEC61158
 IEC61784
 IEC61918
Further information:
http://www.profinet.com
2 x SCRJ sockets, push−pull,
650nm wavelength, suitable
for POF fibre−optic cable,
AIDA−conforming,
corresponding to IEC 61754−24
Tab.0/1: Overview of CPX bus node for PROFINET

Contents and general instructions
XFesto P.BE−CPX−PNIO−EN en 1008b
This manual includes information aboutinstallation and
configuration of the CPX bus node for PROFINET as well as
PROFINET−specific information regarding parametrisation,
commissioning, programming and diagnosis of a CPX terminal
in a PROFINET network.
Further information about PROFINET can be obtained in the
Internet:
èwww.profinet.com
Also observe the following PROFINET−specific document:
PROFINETInstallation Guide
General basic information on the mode of operation,
mounting, installing and commissioning CPX terminals can be
found in the CPX system description (P.BE−CPX−SYS...).
Information about further CPX modules can be found in the
description for the respective module.
An overview of the structure of the CPX−terminal user
documentation is contained in the CPX system description
(P.BE−CPX−SYS...).
Product specific information about the control system (IPC,
PLC or I/O controller) can be found in themanufacturer’s
product documentation accompanying the product.

Contents and general instructions
XI
Festo P.BE−CPX−PNIO−EN en 1008b
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive
components.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
XII Festo P.BE−CPX−PNIO−EN en 1008b
Marking special information
The following pictograms mark passages in the text
containing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
XIII
Festo P.BE−CPX−PNIO−EN en 1008b
The following product−specific terms and abbreviations are
used in this description:
Term/abbreviation Meaning
A0hHexadecimal numbers are marked by a subscript h".
AIDA Automation Initiative of German Automobile Manufacturers
Auto−MDI Auto−MDI designates the capability of automatically recognising the
circuitry of the transmitting and receiving lines or of the connected
device and to adjust to it (also designated Crossover detection" or
Auto crossover")
Bus node Create the connection to certain networks or fieldbusses; pass on
control signals to the connected modules and monitor their functioning
CEC CoDeSys controller, e.g. CPX−CEC/CPX−CEC..., applicable for
configuration, commissioning and programming of various components
and equipment from Festo
CoDeSys Controller Development System
CP Compact Performance
CPX modules Common term for the various modules which can be incorporated in a
CPX terminal
CPX Terminal Complete system consisting of CPX modules with or without
pneumatics
DIL switch Miniature switch; dual−in−line switches consist of several switch
elements with which settings can be made
FEC Front End Controller, e.g. CPX−FEC, applicable as:
 stand−alone system controller(PLC, stand alone operating mode)
 System controller (PLC, remote controller operating mode)
 Fieldbus slave (Remote I/O operating mode)
FMT Festo Maintenance Tool (CPX−FMT); configuration and programming
software for CPX modules for start−up and service purposes
FO Fibre−optic cable (FOC, fibre optics)
FOC Fibre−optic cables
Tab.0/2: Specific terms and abbreviations  part 1

Contents and general instructions
XIV Festo P.BE−CPX−PNIO−EN en 1008b
Term/abbreviation Meaning
FSU Fast Start−up", also designated Prioritized Start−up"; further informa
tion can be found in section B.1.3
Handheld (MMI) Handheld terminal (handheld, CPX−MMI) for CPX modules for commis
sioning and service purposes (Man−Machine Interface, MMI)
I Digital input
IB Input byte
I/O modules Collective term for the CPX modules which provide digital inputs and
outputs
I/Os Digital inputs and outputs
IPC Industrial PC
MAC address Permanently assigned hardware address (physical address") for
Ethernet network equipment or network adapters  for unique identifi
cation in the worldwide computer network (media access control ad
dress)
MDI Medium−dependentinterface
O Digital output
OB Output byte
Octet Number of address words assigned by the CPX terminal
PLC Programmable Logic Controller, same meaning as SPS
POF Polymeric optical fibre (POF: also designated plastic optical fibre)
Pneumatic interface The pneumatic interface is the interface between the modular electrical
periphery and the pneumatics
Prioritized Start−up Prioritized Start−up is also designated Fast Start−up" (FSU);
Further information can be found in section B.1.3
PROFINET IO Fieldbus system based on Industrial Ethernet for data exchange be
tween system controller (PLC/IPC), plant controller (e.g. CPX−FEC) and
field devices (I/O devices) or drives and valve terminals; for further
information: http://www.profinet.com
Tab.0/3: Specific terms and abbreviations  part 2

Contents and general instructions
XV
Festo P.BE−CPX−PNIO−EN en 1008b
Term/abbreviation Meaning
PROFINET IO RT Profinet IO in the version with real−time protocol
(typical cycle time: 10ms; typical application: production control)
PROFINET IO IRT PROFINET IO in the version with isochronous real−time protocol
(typical cycle time: <1ms; typical application: drive controller)
SPS Programmable logic controller, also designated system controller or
controller for short (see also PLC)
STI I/O diagnostic interface (System Table Interface)
Tab.0/4: Specific terms and abbreviations  part 3

Contents and general instructions
XVI Festo P.BE−CPX−PNIO−EN en 1008b

Installation
1−1
Festo P.BE−CPX−PNIO−EN en 1008b
Chapter 1

1. Installation
1−2 Festo P.BE−CPX−PNIO−EN en 1008b
Contents
1. Installation 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General instructions on installation 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Electrical connection and display components 1−4. . . . . . . . . . . . . . . . . . . . . . .
1.3 Dismantling and mounting of the bus node 1−5. . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Setting the DIL switches, use of the memory card 1−7. . . . . . . . . . . . . . . . . . . . .
1.4.1 Removing and attaching the cover for the DIL switches
and memory card 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Settingthe DIL switches 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.3 Use of the memory card 1−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Replacement of the bus node 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Connecting to the network 1−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 General information about PROFINET networks 1−17. . . . . . . . . . . . . . .
1.6.2 Overview of connections, network connectors and cables 1−19. . . . . . .
1.6.3 Network interface of the CPX−FB33 1−23. . . . . . . . . . . . . . . . . . . . . . . . .
1.6.4 Network interface of the CPX−M−FB34 1−24. . . . . . . . . . . . . . . . . . . . . . .
1.6.5 Network interface of the CPX−M−FB35 1−25. . . . . . . . . . . . . . . . . . . . . . .
1.7 You will then comply with protection class IP65/IP67 1−26. . . . . . . . . . . . . . . . . .
1.8 Pin assignment of power supply 1−27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .