FireplaceXtrordinair 94500975 User manual

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 1 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Overview
The HO Linear line of gas fireplaces (3615, 4415, 6015) were recently changed to allow for mounting
hardware to be installed without templates & without removing the media tray. This change leads to
the following:
 The fireplace media tray has changed on new units to accommodate the new hardware.
 The old log hardware will not work with new units and vice-versa.
 The logs are exactly the same (new & old).
 This kit is intended to provide Driftwood logs for all HO linears, new or old. Eventually this kit
will be discontinued when all old-style fireplaces are sold & installed.
The directions below are broken into sections. You will need to determine whether you will use the
new style or old style hardware (see serial numbers under “Compatibility” below). Once you know
which style of hardware you are using, you will then need to follow the relevant directions. After the
hardware is installed you then install the logs. Log placement is the same for both old & new
hardware.
Compatibility
Use the tables below to determine which hardware should be used.
Old Style Hardware (uses templates) New Style Hardware (no templates)
 3615 HO GSR2 (SN# 3213-003632 or before)
 4415 HO GSR2 (SN# 3212-012114 or before)
 6015 HO GSR2 (SN# 3214-007337 or before)
 3615 HO GSR2 (SN# 3213-003633 or later)
 4415 HO GSR2 (SN# 3212-012115 or later)
 6015 HO GSR2 (SN# 3214-007338 or later)
Table of Contents
Overview.................................................................................................................................................................................1
Compatibility...........................................................................................................................................................................1
PackingList..............................................................................................................................................................................2
InstallationNotes&Warnings................................................................................................................................................3
10‐PieceLog/StoneSetDetails...............................................................................................................................................4
PreparingtheMediaTray–3615NewStyle..........................................................................................................................5
PreparingtheMediaTray–4415NewStyle..........................................................................................................................6
PreparingtheMediaTray–6015NewStyle..........................................................................................................................7
PreparingtheMediaTray–3615,4415,6015OLDStyle.......................................................................................................8
LogInstallation–3615(NeworOldHardware).....................................................................................................................14
LogInstallation–4415(NeworOldHardware).....................................................................................................................17
LogInstallation–6015(NeworOldHardware).....................................................................................................................23
CrushedGlassInstallation(seemanualforadditionaldetails)...............................................................................................29
ReplacementPartNumbers....................................................................................................................................................30


 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 2 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Packing List
 10 piece log set (see below)

Each hardware pack is labeled “New Style Hardware” and “Old Style Hardware”. Make sure to use the correct
hardware pack for your installation (see “Compatibility” on page 1 for details.


New Hardware
(1) #35 Stone Locating Tab (1) #13 Stone Locating Tab
(7) Log Locating Plate (1) #10 Stone Locating Tab
(1) #32 Stone Locating Tab (1) Angled Log Locating Tab
(20) Screws - 8x3/8” - Black

(f)
(c)
#35 Stone
#10 Stone
(e)
#32 Stone
(d)
#13 Stone
(a)
(b)

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 3 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Old Hardware
 Numbered Stone Supports  (7) Log Supports
 (18) 8-32 Keps Nuts  Angled Log Support
 3615 Template
 4415 & 4415ST Template
 6015 Template
Installation Notes & Warnings
WARNINGS:
Make sure the gas control valve is OFF and the heater is cool prior to conducting service.
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
If using propane (LP), convert the appliance before installing the logs (see the owner’s manual for
details).
TOOLS REQUIRED:
New Style Hardware: Philips Screwdriver
New Style Hardware:
Philips Screwdriver, 11/32” Nutdriver
ORDER OF INSTALLATION:
If converting to LP (propane), convert the appliance prior to installing the log set.
The fireplace should be in place, with the gas line and vent attached and the firebacks installed (see
owner’s manual for further details).

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 4 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
10-Piece Log/Stone Set Details

Arched Log (a)
#13 Stone
Fat Twig (d)
(4415, 6015 only)
“Y” Log (c)
#10 Stone
#32 Stone
(4415, 6015 only)
Long Twig (e)
(4415, 6015 only) #35 Stone
(4415, 6015 only)
Skinny Twig (f)
(4415, 6015 only)
Flat Log (b)

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 5 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Small holes indicate
location of tabs

Preparing the Media Tray – 3615 New Style
1. Remove the glass frame assembly to gain access to the firebox (see manual for details).
2. The map below shows the location of the log and stone locating tabs in relation to the media tray.
Look in the approximate location indicated and you will notice holes that are slightly smaller than the
others. The smaller holes will receive the screws that secure the log locating tabs to the media tray.
HINTS:
 Lay all the locating brackets in their approximate location and orientation. Then go back
with a flashlight and screwdriver (with screws) to locate the attachment holes and secure the
brackets.
 Do not to overtighten the screws when securing the log/stone locating tabs to the media
tray.
KEY
 AL = Angled Log Placement plate.
 L = Log Placement plate.
 #xx tabs refer to the number stamped on the stone tab (and corresponding stone).
 The arrow ( ) points to the bent up portion of the stone placement tab (see
illustration to the right).

L AL
L
L L L
#10
#13

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 6 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Small holes indicate
location of tabs

Preparing the Media Tray – 4415 New Style
1. Remove the glass frame assembly to gain access to the firebox (see manual for details).
2. The map below shows the location of the log and stone locating tabs in relation to the media tray.
Look in the approximate location indicated and you will notice holes that are slightly smaller than the
others. The smaller holes will receive the screws that secure the log locating tabs to the media tray.
HINTS:
 Lay all the locating brackets in their approximate location and orientation. Then go back with
a flashlight and screwdriver (with screws) to locate the attachment holes and secure the
brackets.
 Do not to overtighten the screws when securing the log/stone locating tabs to the media tray.
KEY
 L = Log Placement plate.
 #xx tabs refer to the number stamped on the stone tab (and corresponding stone).
 The arrow ( ) points to the bent up portion of the stone placement tab (see
illustration to the right).

L
L L
L
L
L L
#35
#10
#32
#13

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 7 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Small holes indicate
location of tabs

Preparing the Media Tray – 6015 New Style
1. Remove the glass frame assembly to gain access to the firebox (see manual for details).
2. The map below shows the location of the log and stone locating tabs in relation to the media tray.
Look in the approximate location indicated and you will notice holes that are slightly smaller than the
others. The smaller holes will receive the screws that secure the log locating tabs to the media tray.
HINTS:
 Lay all the locating brackets in their approximate location and orientation. Then go back with
a flashlight and screwdriver (with screws) to locate the attachment holes and secure the
brackets.
 Do not to overtighten the screws when securing the log/stone locating tabs to the media tray.
KEY
 L = Log Placement plate.
 #xx tabs refer to the number stamped on the stone tab (and corresponding stone).
 The arrow ( ) points to the bent up portion of the stone placement tab (see
illustration to the right).
L L L
L L
#10
#35
#32
L
L #13

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 8 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style
WARNINGS:
 Make sure the gas control valve is OFF and the heater is cool prior to conducting service.
 Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with
this appliance may result in property damage or personal injury.
 If using propane (LP), convert the appliance before installing the logs (see the owner’s manual for details).
Templates
Each template is specific to the model it is installed on (the 3615 and 6015 have the model number cut into them, the
4415 does not). On the 4415 and 6015 there is a left and right side. The word “LEFT” and “RIGHT” are cut into the
template for identification (see pictures below). Make sure the template is right side up so the numbering/lettering
read correctly.
3615 Template
4415 Template
6015 Template
Left Side Template
Right Side Template

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 9 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style - continued
Preparing the Glass Tray
HINTS:
 If converting to LP (propane), convert the appliance prior to installing the log set.
 The fireplace should be in place, with the gas line and vent attached and the firebacks installed (see owner’s
manual for further details).
3. Remove the media tray. Remove the screws holding it in place (1/4” nutdriver – 6 screws for 3615 and 4415, 7
screws for the 6015).
Place the media tray on a suitable non-scratching surface (cardboard or workbench). Make sure the tray is positioned as it
installs in the fireplace (pilot opening is to the left side).
PilotOpening

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 10 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style - continued
Place the specific template(s) for your fireplace over the media tray as shown below (on the 4415 & 6015 note the left and
right sides).
Place one of the log supports into the template as shown below. Each log support has a unique shape that fits into a
similarly shaped cutout on the template.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 11 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style - continued
Attach the log support with two of the included 8-32 nuts (11/32” nutdriver).
Repeat steps 4 and 5 for the remaining log supports. The 4415 (pictured below) and 6015 use 7 log supports. The 3615
uses only 5 (discard the remaining log support).
3615 Only
Attach the angled log support to the medi tray with one nut as shown below. NOTE: When removing the template for the
3615, you will need to lift and slide it to the right to disengage it from the angled log support.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 12 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style - continued
Install the numbered stone supports as shown below. Place the numbered support into the corresponding cutout on the
template (the number on the tab faces the same direction as the number on the template). Once in place, secure with one of
the included 8-32 nuts (11/32” nutdriver). Repeat this process for all of the stone supports (3615 uses 2 stone supports,
4415 and 6015 use 4).
Remove and discard the template(s).

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 13 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Preparing the Media Tray – 3615, 4415, 6015 OLD Style - continued
Install the media tray into the fireplace and secure using the screws removed earlier.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 14 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 3615 (New or Old Hardware)
3615HO Overview:
The logs are fragile, especially after being exposed to heat.
3615HO Log Install
Place the (c) log on the media tray. Holes on the bottom of the log insert into the posts on one of the log supports and the
angled log support.
(a)
(b)
(c)

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 15 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 3615 (New or Old Hardware) - continued
Place the (#13) stone as shown below (the number is printed on the back of the stone). Note how the slot on the stone fits
over the tab on the stone support. The printed number on the stone faces the rear of the firebox.
Place the (b) log as shown below. Holes on the bottom of the log accept the pins from the log supports.
You may wish to measure out the amount of crushed glass needed for the installation (see the final page of this
instruction sheet) and place one layer of crushed glass on the rear of the glass support and burner. Placing the
glass at the rear is easiest at this step of log installation. Do not place glass on the left back corner (this is where
the arched log is placed.
Place the (a) log as shown below. Holes on the bottom of the log accept the pins from the log supports.
Un-Used Log Pin
The (a) log has an extra pin
on the back side when on the
3615. You may wish to
carefully cut it off, pull it out,
or conceal it with paint.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 16 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 3615 (New or Old Hardware) - continued
Place the #10 stone as shown below (the number is printed on the back of the stone). Note how the slot on the stone fits
over the tab on the stone support. The printed number on the stone faces the rear of the firebox.
Install the crushed glass (see the final page of this instruction sheet).

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 17 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 4415 (New or Old Hardware)
4415HO Overview:

The logs are fragile, especially after being exposed to heat.
Place the (b) log on the media tray. Note how the posts on the log supports insert into the holes on the bottom of the log.
(d) (e) (f)
(a)
(b)
(c)

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 18 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 4415 (New or Old Hardware)- continued
Place the #13 stone as shown below (the number is printed on the back of the stone). Note how the slot on the stone fits
over the tab on the stone support. The printed number on the stone faces the rear of the firebox.
You may wish to measure out the amount of crushed glass needed for the installation (see the final page of this
instruction sheet) and place one layer of crushed glass on the rear of the glass support and burner. Placing the
glass at the rear is easiest at this step of log installation. Do not place glass on the left back corner (this is where
the arched log is placed.
Place the (a)log as shown below. Note how the post on the log support insert into the holes on the bottom of the log.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 19 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 4415 (New or Old Hardware)- continued
Place the (c) log as shown below. Note how the post on the log support and pin on arched log insert into the holes on the
bottom of the (c) log. When in place (c) log helps support the (a) log.
Place the (d) log as shown below. Note how the holes on the log fits over the posts on the log supports.

 HO Linear – Interim Driftwood Log Set
Instructions sku# 94500975

Page 20 of 30 17602100 — 11/13/19 © Travis Industries, Inc.
Log Installation – 4415 (New or Old Hardware)- continued
Place the #32 stone as shown below (the number is printed on the back of the stone). Note how the slot on the stone fits
over the tab on the log support. The printed number on the stone faces the rear of the firebox.
Place the (e) log as shown below. The log rests on the glass tray and the #32 stone. Do not place the log over the air slot or
burner.