GARO Twinbox GTB User manual

GARO Twinbox GTB
Box 203, SE–335 25 Gnosjö
Phone: [phone]
[email protected]
garo.se Manual 380231
Quick start (EN)
GARO AB
EN

TABLE OF CONTENT
INFORMATION 3
Warnings 3
Cautions 4
Notes 4
INSTALLATION OF STANDALONE GTB WALLBOX 5
USER MANUAL 9
Normal use / Charging 9
Basic LED indications 9
Technical specifications 10
2
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INFORMATION
INFORMATION Warnings
GARO GTB assortment is a range of EVSE stations for Mode-3
AC charging.
Below are some example of standard features:
• Double outlets or cables for Mode-3 EV charging.
• Up to 2x22kW simultaneous charging from one EVSE
depending on model.
• RCCB with DC-fault monitoring for each side.
• Internal static DLM (Dynamic Load Management).
• Remote control function for activated charging.
• Double mains terminals for easy forwarding of mains cable to
next GTB.
• Suitable for installation on wall or pole.
• LED status indication.
• Upgradeable firmware
Some models also have:
• Energy meters for each side
• Communication module for Wifi/LAN functions
• RFID readers
General functions:
• Install and administrate RFID readers
• Connect mobile/tablet/PC to webinterface
• Activate scheduled charging via webinterface
• Schedule for electric current limitation via webinterface
• Install external energy-meter for advanced DLM
• Connect up to 16pcs GTB in a cluster for advanced DLM
• Update firmware via webinterface
Some functions require specific installed hardware ie
communication module.
For full user manual: www.garoemobility.com/support
Dielectric Voltage Withstand Test is not allowed on GTB
Twinbox
This equipment should not be used by anyone (including
children) with reduced physical, sensory or mental
capacity, or anyone lacking in experience or knowledge,
unless they are provided with supervision or prior
instruction in how to use the equipment by the person
responsible for their safety.
The GTB Twinbox range of charging stations is designed
exclusively for charging electric vehicles.
The GTB Twinbox must be grounded according to local
country installation requirements.
Do not install or use the GTB Twinbox near flammable,
explosive, harsh, or combustible materials, chemicals, or
vapors.
Turn off the electrical power at the circuit breaker before
installing, configuring or cleaning of the GTB Twinbox.
Use the GTB Twinbox only within the specified
parameters.
Never spray water or any other liquid directly at the GTB
Twinbox. Never spray any liquid onto the charge handle
or submerge the charge handle in liquid. Store the charge
handle in the dock to prevent unnecessary exposure to
contamination or moisture.
Do not use this equipment if it appears to be damaged or
if the charging cable appears to be damaged.
Do not modify the equipment installation or any part of the
product.
Do not touch the terminals with fingers or any other
objects.
Do not insert foreign objects into any part of the GTB
Twinbox.
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INFORMATION
Notes
Cautions
Do not use private power generators as a power source
for charging. Variations in the electrical voltage can
damage the vehicles battery and/or the GTB Twinbox
itself.
Incorrect installation and testing of the GTB Twinbox could
potentially damage either the vehicle’s battery and/or the
GTB Twinbox itself.
Do not operate the GTB Twinbox in temperatures outside
its operating range – see technical specifications.
All installation must be carried out by an authorised
installer and comply with local installation regulations.
If any questions, please contact your local electrical
authority.
Ensure that the GTB Twinbox’s charging cable is
positioned so it will not be stepped on, driven over,
tripped on, or subjected to damage or stress.
Unroll the charging cable to prevent it from overheating.
Do not use cleaning solvents to clean any of the GTB
Twinbox’s components. The outside of the GTB Twinbox,
the charging cable, and the end of the charging cable
should be periodically wiped with a clean, dry cloth to
remove accumulation of dirt and dust.
Be careful not to damage the circuit boards or
components during installation.
Refer to local standards and regulations not to exceed
charging current limitations.
The front cover must always be locked in order to ensure
compliance with IP Code IP44.
Avoid installing the GTB Twinbox in direct sunlight to
avoid any heat-problems.
To even out the load, it is important to rotate the phases
when connecting several of GTB Twinboxes to the
same supply. Note that 1-phase charging is common in
electric vehicles and L1 and L2 in the GLB is used for this
purpose.
Ventilation signal from EV is not supported.
Adapters for charging connectors are not allowed to be
used.
Cord extension sets for charging cable is not allowed to
be used.
Electrical vehicles (EV) software and the GTB Twinbox
firmware are continuously updated.
To make sure that the GTB Twinbox is working properlty,
it is necessary to update the firmware and it requires a
communication card.
Communication cards are available as an accessory.
GTB twinboxes installed in a cluster only need the
master to have the communication card installed.
4
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INSTALLATION OF STANDALONE GTB WALLBOX
(table 1)
GTB 3,7 kW = 16 A
GTB 7,4 kW = 32 A
GTB 11 kW = 32 A
GTB 22 kW = 63 A
INSTALLATION OF STANDALONE GTB WALLBOX
(picture 1)
(For installation of GLB in cluster, see User manual at www.
garoemobility.com/support)
• The installation must be performed by a professional
electrician. The installed mains cable need to handle up to
63A during long term period. Calculate the required cable
length and select the appropriate cable-area to minimize the
risk of voltage-drop.
• Follow local country regulations.
• Left hand side PCB (CC1) controls the left side outlet/cable
and the right hand side PCB (CC2) controls the right hand
side outlet/cable.
1. Select the appropriate group fuse and cable size for the
electrical installation.
When the GTB twinbox uses max rated power, the consumed
electrical current = table 1.
NOTE! Due to high currents for a long time in the cable, there is a
high risk of voltage drop if the cable is under-dimensioned which
can damage the electronics in an EV.
2. Fill in the information in the Warranty form.
3. Mount the GTB Twinbox on a wall/pole according to the
installation sketches, (picture 1-6)
(picture 2)
MAX Ampere per modell
6 Ø 8,5mm (screws not included)
4x M8 L20mm
5
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INSTALLATION OF STANDALONE GTB WALLBOX
(picture 4)
(picture 5) (picture 6)
Note! When installed on a wall, there must be 20mm space
between the Twinbox and the wall. The space is needed to
achieve correct cooling for the Twinbox (picture 3). When installed
on a pole, the 2pcs holes for wall mounting must be closed with
attached screws (figure 6).
(picture 3)
2xM6
2x M8xL20mm + Nut + Washer
3xM6 L12mm
2xM8 L20 + 2xM8 Nut + Washer
6x M6 Nut + Washer
6xM6 L40mm
6
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INSTALLATION OF STANDALONE GTB WALLBOX
4. Set dip switch CC1 SW1 to the max Ampere (A) that the
Twinbox can supply according to the rating label, i e GTB11kW=
16+16A = 32A. SW1 position: see picture 7.
5. You can by setting Dip switch SW2 on both CC1 and CC2
reduce the charging current for left or right hand side if needed.
Normally, this is normally not necessary. Available range is 6-32A
(picture 8). Dip switch 2 location See picture 7.
• It is allowed to set different values on left and right hand side.
• CC1 SW2 controls left hand side outlet/cable CC2 SW2
controls right hand side outlet/cable
Note! Max allowed (A) for each side according to table 2.
(picture 7)
(table 2)
GTB 3,7 kW = MAX 16 A
GTB 7,4 kW = MAX 32 A
GTB 11 kW = MAX 16 A
GTB 22 kW = MAX 32 A
SW2 MAX Ampere
SW1 SW2
ON OFF ON OFF
3 3=OFF
16A
3 3=OFF
6A2 2=OFF 2 2=OFF
1 1=ON 1 1=ON
3 3=OFF
20A
3 3=OFF
10A2 2=ON 2 2=ON
1 1=OFF 1 1=OFF
3 3=OFF
25A
3 3=OFF
13A2 2=ON 2 2=ON
1 1=ON 1 1=ON
3 3=ON
32A
3 3=ON
16A2 2=OFF 2 2=OFF
1 1=OFF 1 1=OFF
3 3=ON
40A
3 3=ON
20A2 2=OFF 2 2=OFF
1 1=ON 1 1=ON
3 3=ON
50A
3 3=ON
25A2 2=ON 2 2=ON
1 1=OFF 1 1=OFF
3 3=ON
63A
3 3=OFF
29A2 2=ON 2 2=OFF
1 1=ON 1 1=OFF
3 3=ON
32A2 2=ON
1 1=ON
(picture 8)
7
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INSTALLATION OF STANDALONE GTB WALLBOX
6. Install the electrical power supply cable according to local
regulations, see picture 9.
7. Fill in serial number in the Warranty form. See QR code label
at upper right corner of the main board, see picture 7.
8. Mount the front cover on the enclosure + close the front door,
see picture 10.
9. Turn on the electrical power to the GTB Twinbox.
10. For GTBDCW… models: Connect a mobile device (PC/
Tablet/Mobile) to the GTB Twinbox Wifi network. You find
SSID and password on the label inside the front door. Type in
172.24.1.1 in your web browser and check that the GTB web
interface is visible. This action confirms that the GTB Twinbox
communication module is working properly.
11. Test the GTB Twinbox both sides with a test instrument or test
to charge an electric vehicle to ensure that the charger is working
properly.
12. Doublecheck that the Warranty Form is filled in completely,
sign with name, date and company that the warranty is valid.
(picture 9)
(picture 10)
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USER MANUAL
USER MANUAL
Normal use / Charging
Connect the charging cable to the EV. Charging will start
immediately if the EV is ready for charging. See your EV charging
manual.
When finishing charging, follow the car’s instructions.
After charging: Release the charging cable from your EV and
place the charging cable at designated place.
Note!
It is the EV that determines how much electrical current (A) the GTB
should provide. GTB Twinbox can provide the maximum rated
power according to the rating label. When both sides are in use,
the GTB Twinbox will balance the load equally between both
sides.
In cases where the required power exceeds the available power
to the Twinbox, the left hand side is prioritized. The electrical
current can also be reduced by the Dynamic Load Management
(DLM) functions.
If the GTB Twinbox is equipped with outlets, it is important to use
correct charging cable.
For example, if you want to use 32A from the Twinbox, you must
use a 32A charging cable.
Basic LED indications
Firmware GTB Twinbox
Service / Maintenance
Troubleshooting / Support / FAQ mm
See User manual at www.garoemobility.com/support
See User manual at www.garoemobility.com/support
See User manual at www.garoemobility.com/support
Solid green light: ready for charging
Flashing green light: GTB Twinbox waiting for
start signal from electric vehicle
Shifting blue light intensity: charging
Other LED indications: see User manual at
www.garoemobility.com/support
9
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USER MANUAL
GARANTI INFO/WARRANTY INFORMATION
EU COUNTRIES (EXCEPT SWEDEN)
Sverige/Sweden
Garantivillkor enl ALEM 09.
OBS! Fullständigt ifylld garantiblankett krävs
1. The product benefits from warranty, Technical support and
free service for a period of 24month or according to local
agreement from the date of installation / commissioning,
Thus undergoing repair or (if not possible) free replacement of
any parts that have manufacturing defects. The deadline for
resolving the non-compliance is 60 days.
2. The product must be installed by a certified installer /
contractor.
3. Proper installation, storage and operation conditions must be
obtained.
4. Warranties apply only to products installed in their original
installation location.
5. Installation, use, care, and maintenance must be normal and
in accordance with instructions.
6. Warranty requires a dated, fully filled in Warranty form by
an certified installer/contractor. If the original installation date
cannot be verified, then the warranty period begins ninety
(90) days from the date of product manufacture (as indicated
by the model and serial number).
7. Warranty does not cover damage occured by incorrect use
of equipment, use of any nonoriginal spareparts, lack of
maintenence or faults caused by disassembly of the product
or unauthorized persons intervention.
8. Warranty does not cover aesthetic deficiencies caused by
negligent manipulation or accidents (breaks or damage to the
carcass).
9. Warranty does not cover damage caused by external
overvoltage from either grid or car/charging object.
10. Warranty does not cover damage caused by force major like
for example but not limited to: floods, winds, fires, lightning,
accidents, sabotage, military conflicts, terrorism, vulcanos,
earthquakes or corrosive environments.
Technical specifications
Product type: All GTB models
Standards/directives: IEC 61851-1 and IEC TS 61439-7
Installation: Wall/pole mounted
Voltage rating: 230V/400V 50Hz
Installation systems: TT-, TN- and IT*-systems
Charging Type: Mode 3
Charging method: AC charging
Protection class: IP44
Mechanical impact resistance: IK10
Temperature range: -25C – +40C (without direct sunlight)
Recommended installation height: 0.5–1.5 metres above ground
Weight: 14-18 kg
Standard cable length (fixed cable
versions):
4m
* 1-phase Twinbox
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USER MANUAL
Warranty Form / Garantiformulär
GTB Model: GTB serial no:
ELECTRICAL INSTALLATION DATA
ELEKTRISK INSTALLATION INFORMATION
Group fuse (A):
Gruppsäkring (A):
Supply cable dimension:
Area matningskabel:
OPTION MODULES
OPTIONS-MODULER
RFID yes/no
RFID ja/nej
Communication Module yes/no:
Kommunimationsmodul ja/nej:
SETTINGS SW2 SW1 SW2
ON OFF ON OFF ON OFF
4 6 4
3 5 3
2 4 2
1 3 1
CC1 2 CC2
1
CC2
INSTÄLLNINGAR
Mark existing positions:
Markera nuvarande inställningar:
Software verion:
Mjukvaruversion:
FUNCTION TEST
FUNKTIONSTEST
Testbox / EV (model)
Testlåda / EV (modell)
Date:
Sign Installer:
Signatur installatör:
Company Name:
Företagsnamn:
Owner / Customer Name:
Ägare / kundens namn:
Installation adress:
Installationsadress:
11
EN

GARO AB
Box 203, SE–335 25 Gnosjö
Phone: [phone]
[email protected]
garo.se
EN