GE XL VU User manual

GE
Digital Solutions Remote Visual Inspection
XL Vu™VideoProbe®
Operating Manual

Table of Contents
2XL Vu™ VideoProbe®
Contents
.................................................................................................... 5
About this Manual ....................................................................... 6
Standard Package....................................................................... 6
Optional Accessories................................................................... 6
Optional Software........................................................................ 6
Indicators, and Connectors.......................................................... 8
Controls ....................................................................................... 9
Symbols and Terms ................................................................... 11
General Warnings...................................................................... 11
General Cautions....................................................................... 12
Battery Warnings ....................................................................... 13
Symboles et termes employés .................................................. 14
Avertissements généraux.......................................................... 14
Mentions générales « Attention » .............................................. 15
Avertissements liés à la batterie................................................ 15
System Removal ....................................................................... 17
System Power On...................................................................... 18
System Power Off...................................................................... 19
System Storage......................................................................... 19
Mounting Accessories................................................................ 20
External Monitor ........................................................................ 21
Battery ....................................................................................... 22
Battery Charge Level................................................................. 23
Charging Battery........................................................................ 23
Keyboard Support...................................................................... 24
Saving Images and Video.......................................................... 25
Optical Tips................................................................................ 26
Tip Tool Proper Use (3.9 mm only)............................................ 27
GO TO Menu ............................................................................. 28
File Manager .......................................................................... 28
Eject Hardware....................................................................... 29
Zoom Level ............................................................................ 30
Light Output............................................................................ 31
Long Exposure ....................................................................... 32
Inverse + ................................................................................ 33
Invert ..................................................................................... 34
Annotations ............................................................................ 35
Live Main Menu ......................................................................... 36
Light Output............................................................................ 36
Image Control......................................................................... 37
Image Brightness ................................................................ 38
Zoom Level ......................................................................... 39
Long Exposure.................................................................... 40

XL Vu™ VideoProbe®3
Table of Contents
Split Screen......................................................................... 41
Single View ......................................................................... 42
Inverse + ............................................................................. 43
Invert ................................................................................... 44
Annotation ............................................................................. 45
Text ..................................................................................... 46
Input Method Editors........................................................... 47
Arrow................................................................................... 48
Preset.................................................................................. 49
Loading a Preset................................................................. 50
Hide Annotation................................................................... 51
Eject Hardware ...................................................................... 52
Setup ..................................................................................... 53
Screen/Display Setup ......................................................... 54
Battery Icon......................................................................... 55
Date / Time.......................................................................... 56
Logo .................................................................................... 57
Text Color............................................................................ 58
Temp Icon .......................................................................... 59
White Balance..................................................................... 60
Measurement ...................................................................... 61
Measurement Setup ........................................................ 61
Stereo Tip Utilities......................................................... 62
Cal Info...................................................................... 63
Shadow Tip Utilities ..................................................... 64
Cal Info...................................................................... 65
Measurement Units ..................................................... 66
Accuracy Index ............................................................ 67
User Prompts................................................................ 68
Video Record Setup............................................................ 69
Save Location ................................................................. 70
MPEG Quality.................................................................. 71
MIC .................................................................................. 72
Still Image Setup ................................................................ 73
Save Location.................................................................. 74
Format ............................................................................. 75
JPEG Quality ................................................................... 76
Audio Annotation Setup ...................................................... 77
Playback Volume ............................................................ 78
Record Volume ................................................................ 79
Steering............................................................................... 80
Language Setup.................................................................. 81
System Tools....................................................................... 82

Table of Contents
4XL Vu™ VideoProbe®
System Info...................................................................... 83
Power Management........................................................ 84
File Manager ......................................................................... 85
Capturing Images and Video..................................................... 86
Articulation Home ...................................................................... 87
Freeze Frame............................................................................ 88
Freeze Frame Menu.................................................................. 89
Freeze Frame Menu > Annotation ............................................ 90
Still Image Capture and Playback ............................................. 91
Video Recording and Playback ................................................. 91
File Manager.............................................................................. 92
Recalling a File.......................................................................... 92
Recalled Image Menu................................................................ 93
Video Playback Menu................................................................ 94
Copying Files/Folders................................................................ 95
Deleting Files/Folders................................................................ 96
Creating a Folder....................................................................... 97
Renaming Files/Folders............................................................. 98
About Measurement .................................................................. 99
Measurement File Formats........................................................ 99
Measurement Optical Tips......................................................... 99
Measurement Procedure......................................................... 100
Capturing Measurement Images for Re-Measurement ........... 100
Measurement Procedure......................................................... 100
Accuracy Index........................................................................ 100
StereoProbe Measurement ..................................................... 104
ShadowProbe Measurement................................................... 114
Comparison Measurement ..................................................... 123
Inspecting and Cleaning the System....................................... 125
Cleaning Optical Tips............................................................... 125
Troubleshooting Measurement................................................ 126
Sales and Technical Support................................................... 128
Web Site.................................................................................. 128
Service..................................................................................... 129
Technical Specications: ......................................................... 130
A. Optical Tip Table.................................................................. 134
B. Chemical Compatibility........................................................ 137
C. Warranty ............................................................................. 138
D. Verifying Measurement Tips................................................ 139
E. Environmental Compliance ................................................ 140
F. Agency Certications ........................................................... 141
G. Creating a Personalized Logo File...................................... 143

XL Vu™ VideoProbe®5
Table of Contents
H. Open Source Software Availability...................................... 144
I. ............................................................................................. 145

Introduction
6XL Vu™ VideoProbe®

XL Vu™ VideoProbe®7
Introduction
About this Manual
This manual and the related equipment is intended for visual inspection
technicians with a basic understanding of inspection principles and
practices, and who are familiar with basic computer operations, but who
may not have experience with a video borescope system.
The manual contains complete setup, operating, and maintenance
instructions for the XL Vu video borescope system. The manual also
provides a product overview, step-by-step procedures, and reference
information.
To ensure operator safety, please read and understand this manual prior
to using the system.
For additional assistance, go to www.ge-mcs.com for a complete listing
of contact information.
Standard Package
XL Vu USB Thumbdrive
2-hour Li-Ion Battery Quickstart Card
XL Vu Storage Case Optical Tip Storage Case
AC Adapter/Battery Charger
Documentation USB Thumbdrive
Optional Accessories
Spare 4 hour battery Headset
VGA Video Cable Belt Clip
Insertion Tube Gripper Keyboard
Insertion Tube Rigidizer Optical Tips
12V DC Power Adaptor Measurement Optical Tips
Handset Holder Mini-Magic Clamp Kit
Soft Case Magic Arm Kit
Neck Strap Large XL Vu Case
Sun Visor
Optional Software
Menu Directed Inspection (MDI)
Inspection Manager
Stereo Measurement

Introduction
8XL Vu™ VideoProbe®
o+

XL Vu™ VideoProbe®9
Introduction
Indicators, and Connectors
1 LCD Screen
2USB2 Port
3Integrated 2.5 mm Headset/Microphone Jack
4 VGA output
5Controls
62-hour Lithium Ion Battery
7 Battery Locking Screw
8Battery Charge Indicator
9AC Adaptor Input
10 USB1 Bay
11 Insertion Tube Strap
12 Insertion Tube

Introduction
10 XL Vu™ VideoProbe®
Controls
The following buttons control basic and advanced operation of the XL Vu
VideoProbe.
1
2
3
4
5
6
XL Vu

XL Vu™ VideoProbe®11
Introduction
1 Left Soft Key
Activates screen command listed on system LCD. This key will most
frequently return the user BACK one screen.
2 Power/Exit
Turns system power on/off. Also used to exit menus, return to live/frozen
video and disable image control features.
3 Joystick
Controls articulation. Press to activate the Live Main Menu, Recalled
Image Menu, and Freeze Frame Menu. Push the joystick left/right/up/
down to navigate menus and sub-menus.
4 Steering Control
Press and release to keep bending neck locked in place after the joystick
is released. A lock will appear on the LCD when enabled. Press and
release again to unlock the steering control. The lock will disappear
from LCD when disabled. Also, press and hold to engage HOME
function to straighten bending neck. A blinking Home icon will appear
on the LCD when enabled. This icon will disappear when nished.
5 Freeze/Enter
Freezes the image on-screen. Also acts as enter key for selecting
options.
6 Right Soft Key
Activates screen command listed on system LCD. This key will most
frequently serve to SELECT active menu choices. This key will also
provide an alternative method to access the LIVE MAIN MENU. Press
and hold the right soft key labeled GOTO for ~ 3 seconds.

12 XL Vu™ VideoProbe®
Safety Information
Note: Before using or servicing the system, read and understand the
following safety information.
Symbols and Terms
The following symbols appear on the product:
See accompanying documentation.
General Warnings
The following warning statements apply to use of the system in general.
Warning statements that apply specically to particular procedures
appear in the corresponding sections of the manual.
Do not allow the conductive insertion tube, system or
its working tools to come in direct contact with any voltage
or current source. Prevent all contact with live electrical
conductors or terminals. Damage to the equipment and/or
electrical shock to the operator may result.
Do not use this system in explosive environments
USE PROPERLY. Using any piece of this equipment
in a manner not specied by the manufacturer may impair the
product’s ability to protect the user from harm.

XL Vu™ VideoProbe®13
Safety Information
General Cautions
The following caution statements apply to use of the XL Vu device
in general. Caution statements that apply specically to particular
procedures appear in the corresponding sections of the manual.
HANDLE PROBE CAREFULLY. Keep the insertion tube away from sharp
objects that might penetrate its outer sheath. Keep the whole insertion
tube as straight as possible during operation; loops or bends anywhere
in the tube decrease its ability to steer the probe tip. Avoid bending the
insertion tube sharply.
Note: Always use the Home button to straighten the bending neck
before withdrawing insertion tube from inspection area or putting probe
away. Never pull, twist, or straighten the bending neck by hand; internal
damage may result. At the rst sign of damage, return the probe for
repair.
Certain substances may damage the probe. For a list of substances that
are safe for the probe, see “Chemical Compatibility” in the Appendix.

14 XL Vu™ VideoProbe®
Safety Information
Battery Warnings
Only use the battery (XLGOABATTA or XLGOABATTB) and power
supply (XLGOACHGR or XLGOAAUTOC) specied for use with the XL
Vu system.
Before use, thoroughly review the instructions in this manual for the bat-
tery and battery charger to fully understand the information contained in
them, and observe the instructions during use.
WARNING
• Do not place the battery in re or exceed the battery operating
temperature.
• Do not pierce the battery with nails, strike the battery with a hammer,
step on the battery, or otherwise subject it to strong impacts or
shocks.
• Do not expose the battery to water or salt water, or allow the battery
to get wet.
• Do not disassemble or modify the battery.
Battery Communication Error: If the XL Vu shows this error
message on the display, please contact your nearest customer support
center.
Using the battery outside its recommended operating range will result
in degradation of the performance and service life. When storing the
battery, be sure to remove it from the base unit.
Recommended temperature range for Li-ion battery operation.
Discharge (when using the instrument): : -20˚ C to 46˚ C
Recharging : 0˚ C to 40˚ C
Storage : -25˚ C to +60˚ C

XL Vu™ VideoProbe®15
Safety Information
Remarque : avant l’utilisation ou l’entretien du système, vous devez lire
et comprendre les informations de sécurité qui suivent.
Symboles et termes employés
Les symboles suivants sont apposés sur le produit :
Voir la documentation jointe.
Avertissements généraux
Les avertissements suivants s’appliquent à l’utilisation du système
en général. Les avertissements qui s’appliquent spéciquement
à des procédures particulières sont indiqués dans les sections
correspondantes de ce manuel.
Le système XL Vu et les outils de travail qui
l’accompagnent ne doivent jamais entrer en contact direct
avec une source de tension ou de courant. Évitez tout contact
avec des conducteurs ou des bornes électriques sous tension.
L’équipement risquerait d’être endommagé, ou l’opérateur de
subir un choc électrique.
N’utilisez pas ce système dans un environnement à
risque d’explosion.
UTILISER CORRECTEMENT. Si un élément de cet
équipement est utilisé d’une manière non indiquée par le
fabricant, l’utilisateur peut ne plus être protégé des risques de
blessure.

16 XL Vu™ VideoProbe®
Safety Information
Mentions générales « Attention »
Les mentions « Attention » qui suivent s’appliquent à l’utilisation de
l’appareil XL Vu en général. Les mentions « Attention » qui s’appliquent
spéciquement à des procédures particulières sont indiquées dans les
sections correspondantes du manuel.
MANIPULER LA SONDE AVEC PRÉCAUTION. Maintenez la gaine
de la sonde à l’écart d’objets pointus ou tranchants qui risqueraient
de traverser son fourreau. Maintenez toute la gaine aussi droite que
possible pendant l’utilisation : en cas de boucle ou de courbure, il est
plus difcile de piloter le bout de la sonde. Évitez de trop courber la
gaine.
Remarque : utilisez toujours le bouton de rangement pour redresser
le béquillage avant de rétracter la gaine de la zone d’inspection ou
de ranger la sonde. Ne manipulez jamais le béquillage à la main pour
le tirer, le courber ou le redresser : vous risqueriez de l’endommager
à l’intérieur. Envoyez la sonde en réparation au premier signe
d’endommagement.
Certaines substances risquent d’endommager la sonde. Pour consulter
la liste des substances sans danger pour la sonde, voir Compatibilité
Chimique en annexe.
Avertissements liés à la batterie
Utilisez uniquement la batterie (XLGOABATTA or XLGOABATTB) et
l’alimentation (XLGOACHGR or XLGOAAUTOC) spéciées pour être
utilisées avec le système XL Vu.
Avant utilisation, lisez attentivement les instructions contenues dans
ce manuel relatives à la batterie et au chargeur de batterie pour bien
les comprendre, et respectez ces instructions pendant l’utilisation de
l’appareil.
AVERTISSEMENT
• Ne jetez pas la batterie au feu et ne dépassez pas sa température
de fonctionnement.
• Ne percez pas la batterie avec des clous, ne la frappez pas avec
un marteau, ne marchez pas dessus et ne la soumettez pas à des

XL Vu™ VideoProbe®17
Safety Information
impacts ou des chocs violents.
• N’exposez pas la batterie à l’eau douce ou salée, et évitez de la
mouiller.
• Ne désassemblez pas la batterie et ne la modiez pas.
Erreur de communication de la batterie. Veuillez contacter le
Service clientèle au numéro [phone].
L’utilisation de la batterie en dehors de la plage de fonctionnement
recommandée entraînerait une dégradation de ses performances et de
sa longévité. Lorsque vous stockez la batterie, veillez à la retirer de sa
base.
Plage de température recommandée pour le fonctionnement de la
batterie Lithium-Ion.
Décharge (à l’utilisation de l’appareil) : -20˚C à +46˚CRecharge , 0˚C à
+40˚CStockage, -25˚C à +60˚C

18 XL Vu™ VideoProbe®
Getting Started
System Removal
Gently remove the insertion tube from the internal storage reel and lift
the handset from the storage case.

XL Vu™ VideoProbe®19
Getting Started
System Power On
Press and hold the Power/Exit key until unit turns on. The buttons
and Liquid Crystal Display (LCD) will light and begin the power-up
sequence. After approximately 30 seconds, select the desired language.
The system screen will display live video and screen prompts. The
system is now ready for use.
RECORD GOTO
o+
Note: All batteries are shipped with a partial charge. Batteries should be
fully charged prior to use.
XL Vu

20 XL Vu™ VideoProbe®
Getting Started
System Power Off
Press and hold the Power/Exit key until the “SYSTEM SHUTTING
DOWN” message appears. Key illumination and LED probe lights will go
out when system is completely powered down.
System Storage
Place the tip of the insertion tube into the orange funnel and gently feed
into storage reel. Place the XL Vu handset into the designated foam
cutout. LCD screen should face up.