Gesipa taurus 1 Guide

GESIPA Blindniettechnik GmbH
Nordendstraße 13-39
64546 Mörfelden-Walldorf
Germany
TAURUS®1-4
Pneumatisch-hydraulisches
Blindniet-Setzgerät
Betriebsanleitung mit
Ersatzteilliste
Hydropneumatic
blind rivet setting tool
Operating manual with
spare parts list
Outil oléopneumatique pour
pose de rivets aveugles
Mode d’emploi avec liste de
pièces de rechange
Remachadora neumática
Manual de instrucciones con
lista de repuestos
Rivettatrice pneumo-idraulica
Manuale per l’uso e la manuten-
zione ed elenco parti di ricambio
Pneumatisch-hydraulisch
blindklinkpistool
Bedienings- en onderhouds-
handleiding met onderdelenlijst
Πνευματική-υδραυλική συσκευή
τοποθέτησης τυφλών πριτσινιών
Οδηγίες χρήσης με λίστα ανταλλακτικών
Pneumatikus-hidraulikus szegecshúzó
szerszám
Üzemeltetési utasítás,alkatrészlistával
Nitownica pneumatyczno-hydrauliczna
do nitów jednostronnie zamykanych
Instrukcja obsługi wraz ze spisem cze˛sci
zamiennych
气动液压式抽芯铆钉枪
操作说明书及备件目录
Пневмогидравлический заклепочник для
установки вытяжных заклепок
Инструкция по эксплуатации и ведомость
запчастей
Pneumatisk hydraulisk
blindnitte-apparat
Betjeningsvejledning med
reservedelsliste
Pneumatisk-hydraulisk blindnitpistol
Bruksanvisning med reservdelslista
Pneumatisk hydraulisk blindnagleapparat
Bruksanvisning med reservedelliste
Pneumaattis-hydraulinen vetoniittityökalu
Käyttöohje ja varaosaluettelo
Rebitadeira pneumática-
hidráulica para rebites cegos
Instrução de serviço com lista
de peças de reposição
Pneumaticko-hydraulické
nýtovací nářadí pro trhací nýty
Návod k obsluze se seznamem
náhradních dílů
T [phone]
F [phone]
[email protected]
www.gesipa.com

TAURUS®1 TAURUS®2
TAURUS®3 TAURUS®4

Spare Parts

57
T1 144 6026
T2 144 6073
T3, T4 144 6100
58 144 5773
59 143 5486
60 143 5492
61
T1 143 5658
T2, T3 143 5841
T4 143 6007
62
T1 143 5657
T2, T3 143 5825
T4 143 6006
63 T1 143 5656
T2, T3 143 5670
64
T1 145 7751
T2 145 7860
T3 145 7952
T4 145 7994
65
T1 143 5660
T2 143 5834
T3, T4 143 5937
66 T1 143 5659
67 T1 144 6027
T2, T3, T4 144 6082
68
T1 143 5680
T2 143 5839
T3, T4 143 5927
69
T1 145 7752
T2 145 7861
T3 145 7953
T4 145 7995
70
T1 143 5508
T2 143 5761
T3, T4 143 5874
71 T1 143 6394
72 T2 143 6371
73 T3, T4 143 5900
74 T2,T3 145 7863
75 T1 145 7700
76 T2, T3, T4 145 7703
1 •
T1
143 4976
143 4994
143 5018
T2
143 4955
143 4973
143 4974
143 4975
T3, T4
143 4977
143 4999
143 4860
2 143 6003
2a * T1, T2
143 5587
3
• 144 6012
4
• 143 6002
4a * T1, T2 143 5574
5 • 143 5568
6 •
T1 143 5507
T2 143 5768
T3, T4 143 6000
6a *
T1 143 5565
6b * T2 143 5776
7 143 5999
8
T1 143 5509
T2 143 5769
T3, T4 143 6001
9 146 3064
10
T1 143 5558
T2 143 5764
T3, T4 143 5886
11
T1 145 7745
T2, T3 145 7856
T4 145 7992
12 144 6013
13 143 5612
14 143 5629
15 143 5681
16 143 4227
17 143 5630
18 143 5631
19 143 5632
20 143 5488
21 143 5485
22 143 5671
23 145 7746
24 143 5633
25 143 5635
26 T1 143 5852
T2, T3, T4 143 5765
27 143 5519
28 144 6167
29 143 5524
30 143 5532
31 144 6028
32 143 5664
33 143 5663
34 143 5842
35 T1 143 5849
T2, T3, T4 143 5766
36 T1, T2 143 5677
T3, T4 143 5964
37 143 5472
38 145 7748
39 145 7747
40 144 6025
41 143 5642
42 143 5686
43 143 5480
44 T4 143 5998
45
T1 145 7749
T2 145 7859
T3
145 7950
T4 145 7993
46 145 7750
47 143 5484
48
T1 151 5051
T2 145 7862
T3, T4 145 7956
49 143 5667
50 144 6030
51 143 5648
52 143 5647
53 143 5651
54 143 5675
55 143 5652
56 143 5688

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Table of Contents
1. Use for intended purpose..............................................................................16
2. Safety information..........................................................................................16
3. Working range ................................................................................................16
4. Technical data.................................................................................................17
5. Equipment/accessories .................................................................................17
6. Nosepiece assignment...................................................................................18
7. Start-up............................................................................................................19
7.1 To attach spent mandrel container .............................................................19
7.2 Selecting and changing the nosepiece.......................................................19
7.3 To set a blind rivet ......................................................................................19
7.4 To suck in and hold a blind rivet .................................................................19
7.5 To empty the spent mandrel container .......................................................20
8. Maintenance and care....................................................................................20
8.1 To oil jaws...................................................................................................20
8.2 To change jaws...........................................................................................20
8.3 To top up hydraulic oil.................................................................................20
8.4 Storage.......................................................................................................21
9. Repairs ............................................................................................................21
10. Troubleshooting .............................................................................................21
10.1 Blind rivet is not set...............................................................................21
10.2 Spent mandrel is not evacuated ...........................................................22
11. Warranty ..........................................................................................................22
12. CE Declaration of conformity........................................................................22

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GB
1. Use for intended purpose
As described in these operating instructions, the blind rivet setting tool may only be used for
the purpose of setting blind rivets. Observe the safety information!
2. Safety information
•The blind rivet setting tool is to be used solely for the purpose of setting blind rivets.
•Neveroverloadtheblindrivetsettingtool;workwithinthespeciedworkingcapacity.
•Donotusetoolwithoutmaterial.Theblindrivetcouldbeungfromtheblindrivetsettingtool.
Never turn the blind rivet setting tool towards yourself or towards other people.
•The spent mandrel container must remain mounted on the blind rivet setting tool during operation.
•Thespentmandrelcontainermustbeemptiedingoodtime;overllingwillcausetheblindrivetset-
ting tool to malfunction.
•Never use the blind rivet setting tool as a hammer.
•Regularlycheckthecompressedairlinestoensuretheyarettedcorrectlyandairtight.
•The blind rivet setting tool should always be disconnected from the compressed air system when
carrying out maintenance work and when the tool is not in use.
•Always wear protective goggles when working with the blind rivet setting tool. Personal protective
equipment such as protective clothing, gloves, safety helmet, non-slip footwear, ear protection and
fall arresting device is recommended.
•Do not exceed the permitted working pressure.
•When putting down the blind rivet setting tool, make sure that it cannot fall.
•Repairs must be carried out only by skilled personnel. In case of doubt, always send in the complete
(not disassembled) blind rivet setting tool to the supplier or to GESIPA®.
•Dispose of the used hydraulic oil in accordance with valid environmental protection regulations.
3. Working range
Tool type TAURUS®1 TAURUS®2 TAURUS®3 TAURUS®4
Standard blind rivet Ø (mm)
2.4 - 3.2 up to 5 up to 6.4 up to 6.4
All materials
up to 4 Al/steel up to 6 Al/steel - up to 8 Al
Max. mandrel Ø (mm) 2.5 3.2 4.5 4.5

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4. Technical data
Hose connection Ø (1/4’’) (mm) 6 6 6 6
Volume of spent mandrel container approx. 100 to 200 depending on size
Air consumption (sl/rivet) approx. 1.0 approx. 2.3 approx. 4.8 approx. 4.8
Setting force at 6 bar (N) 5,500 11,000 18,000 23,000
Hydraulic oil,
Renolin Eterna 32 (ml) approx. 30 approx. 30 approx. 30 approx. 30
Noise emission Lpa (dB)
Measurement uncertainty k = 3 dB 77 78 79 79
Vibration (m/s²)
Measurement uncertainty k = 1.5 m/s² < 2.5 < 2.5 < 2.5 < 2.5
Compressedairquality (ltered) 
Integrated spent mandrel evacuation 
Integrated blind rivet intake 
5. Equipment/accessories
Tool type TAURUS®1 TAURUS®2 TAURUS®3/4
Nosepiece in working position 17/22 17/32 17/45
Nosepiece in tool base 17/20
17/18
17/24
17/29
17/27
17/40
17/36
1 wrench WAF 12/14 (144 6044)   
1 wrench WAF 14/17 (144 6043)   
1 bottle of hydraulic oil 100 ml (144 5294)   
1oilrellcan (1435687)   
Tool type TAURUS®1 TAURUS®2 TAURUS®3 TAURUS®4
Weight (kg) 1.3 1.6 1.9 2.0
Operating pressure (bar) 5-7 5-7 5-7 5-7
Stroke (mm) 15 18 25 19

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GB
BULB-TITE®Ø (mm) Rivet material Nosepiece Part No.
4 Al/Al 17/26 BT* 143 4985
5.2 Al/Al 17/32 BT* 143 4986
6.3 Al/Al, steel/steel, Monel/
stainless steel 17/42 BT* 143 4988
7.7 Al/Al 17/48 BT* 143 4989
MEGA-GRIP®Ø (mm) Rivet material Nosepiece Part No.
4.8 Al/Al, steel/steel, stainless steel 17/31 MG* 143 4993
6.4 Al/Al, steel/steel, stainless steel 17/41 MG* 143 4865
* available as optional accessory.
Extended version of nosepiece and other special versions are available on request.
4PG steel/steel, stainless steel, PG stainless
steel, G-Bulb stainless steel, G-Bulb Al/steel 17/29 143 4974
4.8 and 5 Al, CAP®Al, CAP®Cu, PG Al 17/29 143 4974
4.8 and 5 Steel, Al/Al 17/32 143 4975
4.8 and 5 Stainless steel, Stinox, PG steel, PG stainless
steel, G-Bulb 17/36 143 4977
6 Al 17/36 143 4977
6 Steel 17/40 143 4999
6.4 Al 17/40 143 4999
6.4 Steel, PG steel, Al/Al, stainless steel, G-Bulb 17/45 143 4860
8 Al 17/45 143 4860
Rivet Ø (mm) Rivet material Nosepiece Part No.
2.4 Al/steel, Al/stainless steel 17/18 143 4976
3.0 Steel/steel; stainless steel, Al/steel, Al/stainless
steel 17/20 143 4994
3.2 CAP®Al, CAP®Cu, PG Al/steel, PG Cu/stainless
steel, PG Al/stainless steel 17/20 143 4994
3.2 Al/steel, steel/steel, stainless steel 17/22 143 5018
4Al/steel, Al/stainless steel, CAP®Al/steel, CAP®
Al/stainless steel 17/24 143 4955
4 Steel/steel, PG Al/steel, PG Al/stainless steel 17/27 143 4973
6. Nosepiece assignment

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7. Start-up
Before starting the blind rivet setting tool, read and observe the operating instructions and
safety information and keep in a safe place. Have technical personnel connect the com-
pressed air supply to the blind rivet setting tool.
7.1 To attach spent mandrel container
Fully screw on spent mandrel container (No. 36) by turning clockwise.
7.2 Selecting and changing the nosepiece
Caution!Alwaystthenosepiececorrespondingtothesizeoftheblindrivet(selectfrom
table in Section 6).
To change the nosepiece
• Disconnect the blind rivet setting tool from the compressed air supply.
• Unscrew nosepiece (No. 1) from steel head sleeve (No. 2).
• Screw in selected nosepiece (No. 1) and tighten.
7.3 To set a blind rivet
• Connect the blind rivet setting tool to the compressed air supply.
•Inserttheblindrivetinthenosepiece(No.1)andusingthetooltasfarasitwillgointhe
hole in the material to be joined.
• Press trigger (No. 40) until the mandrel breaks off.
• Release trigger (No. 40).
• The spent mandrel is automatically conveyed into the spent mandrel container (No. 36)
(see Section 7.5).
7.4 To suck in and hold a blind rivet
This function is used to hold the blind rivet in the nosepiece for riveting vertically downward.
• Using a pin (e.g. rivet mandrel), push the slide valve (No. 39) in the tool head as far as it
will go to the left or right.
• After the blind rivet setting tool has grabbed the rivet, push up the slide (No. 41) so that it
locks in. To switch off the suction, push down the slide (No. 41).
• The complete suction function of the blind rivet setting tool is deactivated by pushing
back the slide valve (No. 39).

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8.2 To change jaws
• Disconnect the blind rivet setting tool from the compressed air supply.
• Unscrew steel head sleeve (No. 2).
• Unscrew jaw housing (No. 4).
• Remove jaws (No. 5).
• Clean jaw housing (No. 4) and grease sliding surfaces.
• Fit new jaws (No. 5) from the front (they are held by the grease).
•Reassembleinreverseorder,ensuringthatallpartsarexedtight.
8.3 To top up hydraulic oil
8.1 To oil jaws
• Disconnect the blind rivet setting tool from the compressed air supply.
• Unscrew steel head sleeve (No. 2).
• Dip the complete jaw mechanism up to the O-ring (No. 3) into an oil batch or wet jaws
(No. 5) with oil and allow to drip off.
• Reassemble in reverse order.
• Disconnect the blind rivet setting tool from the compressed air supply.
• Unscrew steel head sleeve (No. 2).
• Unscrew oil screw plug (No. 12) and seal (No. 13) using T20 Torx screwdriver.
•Screwonsuppliedoilrellreservoirwithcover.
7.5 To empty the spent mandrel container
•Thespentmandrelcontainer(No.36)mustbeemptiedingoodtime;overllingwillcause
the blind rivet setting tool to malfunction.
• Unscrew the spent mandrel container (No. 36) by turning anticlockwise, collect spent
mandrels in suitable container.
• Screw on spent mandrel container (No. 36).
8. Maintenance and care
The complete grip mechanism must be maintained regularly.
Follow correct sequence!
Wear safety goggles! Danger of oil escaping at high pressure.