Getinge Maquet PowerLED II User manual

Maintenance Manual
Maquet PowerLED II
MN 01810EN 022021-06-22

Copyright
All rights reserved. This document may not be copied, adapted or translated without prior written permission,
except as permitted under copyright law.
© Copyright 2021 Maquet SAS
Subject to technical changes.
The illustrations and technical specifications provided in this manual may, on account of future product devel-
opments, differ slightly from the actual product supplied.
V02 22.06.2021
Maquet PowerLEDII
MN 01810 EN 02

Contents
Maquet PowerLEDII
MN 01810 EN 02 3 / 90
Contents
1 Introduction .............................................................................................................. 7
1.1 Preface ................................................................................................................................................. 7
1.2 Other documents relating to this product.............................................................................................. 7
1.3 Information about this document .......................................................................................................... 7
1.3.1 Symbols used in this manual ................................................................................................. 7
1.3.1.1 Cross-references................................................................................................. 7
1.3.1.2 Actions and results .............................................................................................. 7
1.3.1.3 Menus and buttons.............................................................................................. 7
1.3.2 Definitions .............................................................................................................................. 8
1.3.2.1 Hazard levels....................................................................................................... 8
1.3.2.2 Indications ........................................................................................................... 8
1.4 Changes to the document compared to the previous version .............................................................. 8
2 Safety-related information....................................................................................... 9
2.1 Safety instructions ................................................................................................................................ 9
2.1.1 Technician safety ................................................................................................................... 9
2.1.2 Product integrity ..................................................................................................................... 10
2.1.3 ESD protection....................................................................................................................... 10
3 Technical specifications.......................................................................................... 11
3.1 Optical specifications............................................................................................................................ 11
3.2 Electrical characteristics ....................................................................................................................... 12
3.3 Mechanical specifications..................................................................................................................... 13
3.3.1 Light ....................................................................................................................................... 13
3.3.2 Power supply ......................................................................................................................... 13
3.3.3 Screen holder......................................................................................................................... 13
3.4 Communication protocol....................................................................................................................... 15
3.4.1 General remarks relating to CAN bus .................................................................................... 15
3.4.2 MAQBUS protocol communication frame format ................................................................... 17
3.5 Diagrams .............................................................................................................................................. 17
3.5.1 Electrical wiring block diagram............................................................................................... 17
3.5.1.1 Power supply without backup.............................................................................. 17
3.5.1.2 Power supply with backup................................................................................... 19
3.5.1.3 Power supply with customer backup ................................................................... 21
3.5.1.4 US-type power supply (without ceiling-mounted box), distance < 15m.............. 21
3.5.1.5 Checking the triple and quadruple configuration ................................................. 23
3.5.2 Ceiling-mounted power supply electrical connections ........................................................... 25
3.5.2.1 100-240VAC version without remote control (without communication board)... 25
3.5.2.2 Single 100-240VAC version with remote control (with communication board).. 27
3.5.2.3 Dual 100-240VAC version with remote control (with communication board) .... 29
3.5.2.4 24VAC/24VDC version without remote control (without communication board) 31
3.5.2.5 24VAC/24VDC version with remote control (with communication board) ......... 32

Contents
4 / 90 Maquet PowerLEDII
MN 01810 EN 02
3.5.2.6 Dual 24 V AC/24 V DC version with remote control (with communication
board) .................................................................................................................. 33
3.5.3 Connecting wall-mounted power supplies ............................................................................. 34
3.5.3.1 Connecting the ceiling-mounted enclosure ......................................................... 42
3.5.4 Views of the boards ............................................................................................................... 45
4 Maintenance and inspection procedures .............................................................. 47
4.1 Tools required for maintenance............................................................................................................ 47
4.2 Periodic replacements .......................................................................................................................... 48
4.2.1 Periodic replacement cycles .................................................................................................. 48
4.2.2 Replacing the batteries .......................................................................................................... 49
4.3 Adjustments.......................................................................................................................................... 51
4.3.1 Adjusting the spring arms ...................................................................................................... 52
4.3.2 Adjusting the brakes .............................................................................................................. 54
4.3.2.1 Suspension brake adjustments ........................................................................... 54
4.3.2.2 Spring arm brakes ............................................................................................... 55
4.3.2.3 Lighthead brakes................................................................................................. 57
4.3.2.4 XS32 screen holder............................................................................................. 58
4.3.2.5 XS/XD screen holder........................................................................................... 58
4.3.2.6 XHS0 screen holder ............................................................................................ 58
4.3.2.7 XHD1 screen holder ............................................................................................ 58
4.3.2.8 Adjustment of the brakes of camera mount SC07............................................... 59
4.3.3 Setting the lighthead address using the lighthead keypad..................................................... 59
4.3.4 Conducting backup tests........................................................................................................ 60
4.3.4.1 From the wall-mounted control keypad ............................................................... 60
4.3.4.2 From the touchscreen control panel.................................................................... 61
4.4 Mechanical inspections ........................................................................................................................ 62
4.4.1 Visual inspections .................................................................................................................. 62
4.4.2 Checks ................................................................................................................................... 64
4.5 Electrical inspections ............................................................................................................................ 68
4.5.1 Electrical checks .................................................................................................................... 68
4.5.2 Functional tests...................................................................................................................... 70
4.6 Hydraulic inspections............................................................................................................................ 72
4.6.1 Visual inspections .................................................................................................................. 72
4.6.2 Checks ................................................................................................................................... 72
4.7 Optical inspections ............................................................................................................................... 73
4.7.1 Visual inspections .................................................................................................................. 73
4.8 Electrical safety tests............................................................................................................................ 74
4.8.1 Lighthead ............................................................................................................................... 74
4.8.2 Screen holder......................................................................................................................... 76
4.8.2.1 FHS0/MHS0/MHD2 screen holder ...................................................................... 76
4.8.2.2 XHS0, XS and XD screen holders....................................................................... 77
4.8.2.3 XS32 screen holder............................................................................................. 78
4.8.2.4 XHD1 screen holder ............................................................................................ 78
4.8.3 Camera mount ....................................................................................................................... 80

Contents
Maquet PowerLEDII
MN 01810 EN 02 5 / 90
4.8.3.1 SHD/SC07 and 4K camera mounts on SHAFT 2 or 3......................................... 80
5 Recording the inspection ........................................................................................ 81
5.1 Service protocol and tools used ........................................................................................................... 81

Contents
6 / 90 Maquet PowerLEDII
MN 01810 EN 02

Introduction
Preface 1
Maquet PowerLEDII
MN 01810 EN 02 7 / 90
1 Introduction
1.1 Preface
Your hospital has chosen Getinge's innovative medical technology. We thank you for the confid-
ence you have shown in us.
Getinge is one of the world’s leading suppliers of medical equipment for operating rooms, hybrid
rooms, induction rooms, intensive care units and patient transport. Getinge always puts the
needs of healthcare staff and patients first during the development of its products. Getinge
provides solutions that respond to the safety, efficiency and economic constraints faced by hos-
pitals.
Building on its experience in surgical lights, ceiling-mounted equipment management systems
and multimedia solutions, Getinge focuses on quality and innovation to ensure that its solutions
best meet the needs of patients and healthcare staff. Getinge surgical lights are world-renowned
for their design and innovative features.
1.2 Other documents relating to this product
• Instructions for use (Ref. ARD01811)
• Repair Instructions (Ref. ARD01812)
• Installation manual (P/N ARD01814)
1.3 Information about this document
1.3.1 Symbols used in this manual
1.3.1.1 Cross-references
References to other pages of the manual are identified by the “ ” symbol.
1.3.1.2 Actions and results
Actions to be performed by the user are listed with sequence numbers; the “ ” symbol is used to
show the result of an action.
Example:
Prerequisites:
• The sterilisable handle must be compatible with the product.
1. Fit the handle to the mount.
ØA click is heard.
2. Turn the handle until it locks into place with a second click.
1.3.1.3 Menus and buttons
Menu and button names are shown in bold.
Example:
1. Press the Save button.
ØThe changes are saved and the Favourites menu is displayed.

1Introduction
Changes to the document compared to the previous version
8 / 90 Maquet PowerLEDII
MN 01810 EN 02
1.3.2 Definitions
1.3.2.1 Hazard levels
The text in safety instructions describes types of risk and how to avoid them. Safety instructions
are classified into the following three levels:
Symbol Hazard level Meaning
DANGER! Indicates a direct and immediate risk that may be
fatal or cause very serious injuries potentially lead-
ing to death.
WARNING! Indicates a potential risk that may cause injuries,
health hazards or serious material damage leading
to injuries.
CAUTION! Indicates a potential risk that may cause material
damage.
Tab.1: Hazard levels of safety instructions
1.3.2.2 Indications
Symbol Indication type Meaning
NOTICE Additional assistance or useful information not relat-
ing to risks of injuries or risks of material damage.
ENVIRONMENT Information relating to recycling or to appropriate
disposal of waste.
Tab.2: Types of indication in the document
1.4 Changes to the document compared to the previous version
• Updated R09 tolerance values: Chap. 3.1
• Added information about wearing protective goggles: Chap. 4.7.1
• Modification of lubricating grease in the "Lubrication" block of the control sheet

Safety-related information
Safety instructions 2
Maquet PowerLEDII
MN 01810 EN 02 9 / 90
2 Safety-related information
2.1 Safety instructions
2.1.1 Technician safety
WARNING!
Risk of electric shock
The product on which the technician is to work may still be connected to a
power source.
Before performing any maintenance, turn off the device and lock out the elec-
trical supply.
WARNING!
Risk of electric shock
Anyone not trained in installation, maintenance or decommissioning opera-
tions is exposed to the risk of injury or electric shock.
Installation, maintenance and decommissioning of the device or components
of the device must be performed by a Getinge technician or a Getinge-trained
service technician.
WARNING!
Risk of burns
During maintenance operations, certain accessible parts may be hot immedi-
ately after use of the device.
Allow the device to cool down before performing any service.
WARNING!
Risk of infection
If no decontamination is carried out on the device before servicing work,
there is a risk of infection for anyone handling the device or any of its com-
ponents.
Make sure that the device is fully decontaminated before any servicing work
is conducted.
WARNING!
Risk of infection
A maintenance or cleaning operation may result in contamination of the sur-
gical site.
Do not perform maintenance or cleaning operations when the patient is
present.

2Safety-related information
Safety instructions
10 / 90 Maquet PowerLEDII
MN 01810 EN 02
WARNING!
Risk of injury
Some items (e.g., tools, hardware) may drop during installation or mainten-
ance of the device.
Please limit your presence under the device during installation, maintenance
or decommissioning, and use the appropriate safety equipment (e.g. safety
hat, safety glasses).
WARNING!
Risk of injury
A wrong handling of XHD1 screen holder may result in a hand injury.
Respect safety indications on the product.
2.1.2 Product integrity
WARNING!
Risk of electric shock or injury
The use of screws or spare parts other than those supplied by the manufac-
turer may damage the device.
Use only screws and spare parts supplied by the manufacturer.
WARNING!
Risk of infection
Lightweight parts from the device may fall onto the surgical site.
Check that all fastenings, covers, cover plates and bumpers on the device
are properly in place.
WARNING!
Risk of burns
Improper storage of batteries after removal may trigger a fire.
The terminals of used batteries must be insulated.
2.1.3 ESD protection
Not applicable to this product.

Technical specifications
Optical specifications 3
Maquet PowerLEDII
MN 01810 EN 02 11 / 90
3 Technical specifications
3.1 Optical specifications
Specifications Maquet
PowerLEDII700
Maquet
PowerLEDII500
Tolerance
Nominal illumination1130,000lx ± 10%
Illumination with Boost mode1160,000lx 0-10%
Illumination adjustment (10levels +
Boost)
10 to 100% + Boost 
Central illumination (AIM enabled)1130,000lx ± 10%
Diameter d10213 / 20 / 27 cm 13 / 20cm ± 2cm
Diameter d50/d10 0.56 ± 0.06
Illumination depth at 20% 47 / 88 / 98 cm 71 / 115 cm ± 10%
Illumination depth at 60% 24 / 43 / 44 cm 38 / 53 cm ± 10%
Fixed colour temperature33,800K / 4,300K ± 400K
Colour rendering index (Ra) 96 ± 4
Special colour rendering index (R9) 90 ± 10 / -20
Special colour rendering index (R15) 95 ± 5
Radiant energy 3.5 mW/m²/lx ± 0.4
Irradiance (Ee)2< 500 W/m² 
UV illumination < 0.5 W/m² 
FSP system Yes 
Illumination in ambient light mode < 500lx 
Tab.3: Table of optical data for Maquet PowerLEDII700 and Maquet PowerLEDII500 lightheads
Residual illumination Maquet
PowerLEDII700
Maquet
PowerLEDII500
Tolerance
With one mask477% 56% ± 10
With two masks456% 46% ± 10
At base of tube487% 100% ± 10
Tab.4: Residual illumination for Maquet PowerLEDII700 and Maquet PowerLEDII500 lightheads
1For all light field diameters
2In nominal mode
3The colour temperature is selected at the time of order
4Optical values measured with the largest light field diameter

3Technical specifications
Electrical characteristics
12 / 90 Maquet PowerLEDII
MN 01810 EN 02
Residual illumination Maquet
PowerLEDII700
Maquet
PowerLEDII500
Tolerance
With one mask, at base of tube464% 56% ± 10
With two masks, at base of tube445% 46% ± 10
Tab.4: Residual illumination for Maquet PowerLEDII700 and Maquet PowerLEDII500 lightheads
AIM specifications Maquet
PowerLEDII700
Maquet
PowerLEDII500
Tolerance
Nominal illumination (AIM enabled) 130,000lx ± 10%
Shadow dilution with one offset mask4100% 100% ± 10
Shadow dilution with two masks4100% 80% ± 10
Tab.5: Specifications in AIM mode
Laser specifications Values
Wavelength 650 nm
Beam divergence 0.58 mrad
Maximum power output 1 mW
Tab.6: Laser specifications
3.2 Electrical characteristics
Electrical specifications Maquet PowerLED II 700 Maquet PowerLED II 500
WPS input voltage 100-240VAC/50-60Hz
WPSXXX24 input voltage 24 V AC, 50/60 Hz or 24 V DC
Power Single configuration: 200VA
Double lighthead configuration: 400 VA
Triple lighthead configuration: 600VA
Lighthead power rating 110VA 80VA
Lighthead input 20 - 28VDC
Number of LEDs 100 56
Average service life of LEDs 60,000 hours
Compatible with Full HD video Yes
Tab.7: Table of electrical specifications (Class I appliance)

Technical specifications
Mechanical specifications 3
Maquet PowerLEDII
MN 01810 EN 02 13 / 90
3.3 Mechanical specifications
3.3.1 Light
Mechanical specifications Maquet PowerLED
II 700
Maquet PowerLED
II 500
Tolerance
Mass of single fork lighthead 16.8kg 12.3kg ± 2%
Mass of double fork lighthead 18.4kg 13.9kg ± 2%
Lighthead diameter (including handle) 797mm 637mm ± 0.5%
Lighthead protection against dust and
liquid ingress
IP44 
Tab.8: Table of mechanical specifications
3.3.2 Power supply
Specifications Maquet PowerLED II Tolerance
Dimensions of wall-mounted power supply 311×400×145 mm ± 2%
Tab.9: WPS power supply mechanical specifications
3.3.3 Screen holder
Type Specification Weight without
load
Loadable weight (kg)
Min Max
FHS0 Single without Tilt 1.3 6 10.5
MHS0 1.4 6.5 13.5
13.5 21
XHS0 Single with Tilt 4.2 3.5 10.5
10.5 21
MHD2 Dual without Tilt 2.2 18 31
XHD1 Dual with Tilt 7.5 12.5 27
XS09 Single with Tilt 5.5 3.5 9
XS12 5.5 9.5 12
XS32 6.5 8.5 16
XD24 Dual with Tilt 10.5 9.5 24
Tab.10: Mechanical specifications of the screen holders
Type PSX handle Hanau handle Devon handle
FHS0 (1 kg) (1 kg) (1 kg)
MHS0 (1 kg) (1 kg) (1 kg)
Tab.11: Screen holder option specifications - 1

3Technical specifications
Mechanical specifications
14 / 90 Maquet PowerLEDII
MN 01810 EN 02
Type PSX handle Hanau handle Devon handle
XHS0 (0.7 kg) (0.7 kg) (0.7 kg)
MHD2 (1 kg) (1 kg) (1 kg)
XHD1
XS09
XS12
XS32
XD24
Tab.11: Screen holder option specifications - 1
Type VESA 100x200 / 100x300 Box
Additional weight
: 0.4 kg / VESA
Box weight, empty: 1.4 kg
Maximum load: 2 kg
FHS0
MHS0
XHS0
MHD2
XHD1
XS09
XS12
XS32
XD24
Tab.12: Screen holder option specifications - 2
Minimum cross-section
for
cable routing
Dimensions
SA suspension Diam. 28.5mm
(Diam. 23.5mm w/ bumper in place)
SAT suspension Diam. 40mm
Rectangle 49 × 35 mm
Acrobat 2000 Diam. 28.5mm
Rectangle 24.8 × 12mm
Acrobat 3000 Diam. 31.5mm
Rectangle 28 × 27 mm
Ondaspace Diam. 31.5mm
Rectangle 28 × 27 mm
Tab.13: Cable routing cross-section for screen holders

Technical specifications
Communication protocol 3
Maquet PowerLEDII
MN 01810 EN 02 15 / 90
Minimum cross-section
for
cable routing
Dimensions
FHS0 Diam. 22.2mm
Oblong diam. 30 x 40mm
Irregular shape 47 x 35mm
MHS0 / MHD2 Diam. 44mm
Irregular shape 44 x 35mm minimum
Oblong diam. 30 x 40mm
Irregular shape 47 x 35mm
XHD1 Diam. 42mm
Irregular shape 32.5 x 52.6 mm minimum
Oblong diam. 26 x 18 mm
XHS0 Diam. 36mm
Irregular shape 44 x 35mm minimum
Oblong diam. 30 x 40mm
Irregular shape 47 x 35mm
XS09 / XS12 Diam. 38mm
XS32 NC
XD24 Diam. 34mm
Oblong diam. 20 x 60mm
Tab.13: Cable routing cross-section for screen holders
3.4 Communication protocol
3.4.1 General remarks relating to CAN bus
CAN bus (Control Area Network bus) is a serial communication medium that links real-time em-
bedded systems with a high level of reliability. The following main properties are inherent to the
structure of the CAN bus protocol:
• Prioritisation of messages.
• Guaranteed latency time.
• Flexible configuration.
• Reception from multiple sources with timing synchronisation.
• Multi-master operation.
• Error detection and reporting.
• Automatic retransmission of affected messages as soon as the bus is free again.
• Error distinction: between temporary errors and permanent non-functionality errors at a node
automatic disconnection of defective nodes.
The CAN bus uses a broadcast method for communication: each tool (lighthead, power supply,
camera) connected to the network listens to the frames transmitted by the transmitting tools.
Each tool then decides what to do with the message, i.e., whether or not it should respond,
whether or not it should take action, etc.
The CAN protocol allows multiple tools to access the bus simultaneously. A quick and reliable ar-
bitration process determines which tool transmits first.
Access to the bus is therefore uncertain, as a tool may transmit at any time. Access is determ-
ined by priority, however. This method is called CSMA/CD+AMP (Carrier Sense Multiple Access /
Collision Detection and Arbitration on Message Priority).

3Technical specifications
Communication protocol
16 / 90 Maquet PowerLEDII
MN 01810 EN 02
Description of the MAQBUS communication connections on the RJ-45 connector:
RJ-45 connector Signal
1 Reserved for future use
2 Reserved for future use
3 CAN H
4 +24V
5 +24V
6 CAN L (not used)
7 0V
8 0V

Technical specifications
Diagrams 3
Maquet PowerLEDII
MN 01810 EN 02 17 / 90
3.4.2 MAQBUS protocol communication frame format
Not applicable to this product.
3.5 Diagrams
3.5.1 Electrical wiring block diagram
3.5.1.1 Power supply without backup
Fig.1: Power supply without backup

3Technical specifications
Diagrams
18 / 90 Maquet PowerLEDII
MN 01810 EN 02
Version with pre-installed safety earth connection
24VDC
24VDC
1
1
2
3
1
2
12
3
2
1
3
CAT 5E or 6-T 568B
max. 50 m
max. 15 m
Safety earth connection
(6 AWG 10 mm²)
Fig.2: Power supply without backup - Version with pre-installed safety earth connection

Technical specifications
Diagrams 3
Maquet PowerLEDII
MN 01810 EN 02 19 / 90
3.5.1.2 Power supply with backup
Fig.3: Power supply with backup

3Technical specifications
Diagrams
20 / 90 Maquet PowerLEDII
MN 01810 EN 02
Version with pre-installed safety earth connection
24VDC
24VDC
1
1
2
3
1
2
12
3
2
1
3
CAT 5E or 6-T 568B
max. 50 m
max. 15 m
Safety earth connection
(6 AWG 10 mm²)
Fig.4: Power supply with backup - Version with pre-installed safety earth connection