Hailo H-50.2 User manual

Information brochure covering
Assembly
Usage
Inspection
H-50.2 fall protection rail
System components
Professional access technology for
building construction and wind
turbine generators
Guided fall arrester
including fixed guide – System H-50.2
EN
2022-11
1134319
V02R00
DIN EN 353-1:2018 · AS/NZS 1891.3:2020 · ANSI Z359.16-2016
Information brochure - Original document

Contents
Legal notice
Contac
t:
Hailo Wind Systems GmbH & Co.
KG
Kalteiche
-Ring 18
D
-35708 Haiger
Germany
Phone:
+49 (0) 2773/82
-1410
Fax:
+49 (0) 2773/82
-1561
E
-mail:
info@hailo
-windsystems.com
Internet:
www
.hailo-windsystems.com
Revision history Information brochure Guided fall arrester
including fixed guide – System H-50.2
Date Version List of changes
© Hailo Wind Systems – Without the prior written consent of Hailo Wind Systems, no part of this publication may
be reproduced in any way, transmitted, transcribed, stored in a storage medium or translated into any language
or computer language. Copyright infringement may also affect the product support by Hailo Wind Systems for this
equipment. Hailo Wind Systems reserves the right to make changes to this manual and the product it describes
without prior notice. The content of this manual does not include any contra
ctual or other obligations by Hailo
Wind Systems and is not legally binding. This publication was prepared with great care. However, should you find
any errors or wish to make suggestions for improvement, please write to Hailo Wind Systems. The original language
of this document is German. If required, you can request a copy in writing.

Contents
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Contents
1System overview ........................................................................................................5
1.1 Information about the order ...............................................................................5
1.2 Information about the location ...........................................................................5
1.3 Information about the system..............................................................................5
2About This Document.................................................................................................6
2.1 Classification of the warnings .............................................................................7
3General instructions...................................................................................................8
3.1 Conformity .......................................................................................................8
3.2 Warranty and limitations of liability .....................................................................8
3.3 Obligations of the operating company and the user..............................................9
3.4 Standards and regulations................................................................................10
4Safety ..................................................................................................................... 11
4.1 Intended use................................................................................................... 11
4.2 Foreseeable misuse.........................................................................................12
4.3 Safety instructions............................................................................................13
4.4 Markings and information on the H-50.2 fall-arrest system ..................................16
4.5 Safety intervals on the system............................................................................18
5Assembly ................................................................................................................19
5.1 Safety instructions for assembly.........................................................................19
5.2 Transport and storage .....................................................................................19
5.3 Overview of system components .......................................................................20
5.4 Information on assembly..................................................................................22
5.5 Tightening torques .......................................................................................... 23
5.6 Access ladder assembly (dimensional specifications) ...........................................24
5.7 Information on attachment of the access ladder to the structure............................25
5.8 Access ladder assembly (example).....................................................................26
5.9 Assembly using hammerhead screw ..................................................................27
5.10 Attachment to a ladder rung (example).............................................................. 28
5.11 Installation of the hinged rest platform............................................................... 30
5.12 Installation of the rail connector........................................................................31
5.13 Installation of a flexible rail connector ...............................................................32
5.14 Installation of rail connector compensation piece................................................33
5.15 Installation of the end stop ...............................................................................34
5.16 Assembly and use of the plug-in access aid........................................................36
6Operation...............................................................................................................38
6.1 Safety instructions for use.................................................................................38

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6.2 Position of the user on the fall protection rail and fit of the safety harness ..............39
6.3 Daily check .................................................................................................... 40
6.4 Cleaning and maintenance ..............................................................................40
6.5 Entry and exit points of the fall-arrest system.......................................................41
6.6 Attachment devices .........................................................................................42
6.7 Conduct following a fall...................................................................................43
7H-50.2 fall-arrest system assembly log .......................................................................44
8Inspection and maintenance .....................................................................................46
8.1 Information on inspection and maintenance.......................................................46
8.2 Inspection plan for recurring inspections of the H-50.2 fall-arrest system ...............48
8.3 Results ...........................................................................................................49
8.4 H-50.2 fall-arrest system inspection log.............................................................52
9Appendix ................................................................................................................56
9.1 EU-Declaration of Conformity .......................................................................... 56
9.2 UK Declaration of Conformity ..........................................................................57
9.3 EU type examination certificate .........................................................................58

System overview
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1System overview
1.1 Information about the order
Information provided by the manufacturer:
Hailo Wind Systems order number:
1.2 Information about the location
To be completed by the operating company:
Name (operating
company):
Phone number:
Address:
Post code: Place:
E-
mail:
Date of first use:
Date:
Signature of the
operating company:
1.3 Information about the system
To be completed by the assembly supervisor:
Access equipment:
Ladder version:
Ladder system (Hailo):

AL (aluminium)

Ladder system (on-site):

VA (stainless steel)

ST (galvanised
steel)

Other:
Signature of assembly
supervisor:

About This Document
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2About This Document
≤
Preface
Fall arrester equipment is mandatory in high structures and for ac-
cess to machinery from a fall height of≥ 5
m (in accordance with
DIN 18799
-1) or
≥ 3
m (in accordance with EN ISO 14122-4).
The H
-50.2 fall-
arrest system complies with the strictest safety re-
quirements and is designed as for use as fall protection when using
access ladders and crampons
– both above and below floor level.
A fall protection rail is installed in the access ladders secured to the
structure, which provides a fixed guide in the centre of the access
ladder.
Fig.
1: Hailo PARTNER H-50.2
fall arrester
The Hailo PARTNER H
-
50.2 fall arrester that is guided along the fall
protection rail is equipped with an energy absorbing lanyard and
connected to the safety harness.
The fa
ll arrester is only approved for securing the user.
Because it is easy to thread onto the fall protection rail, has a self-
locking mechanism in the event of a fall, and slides smoothly along
the fall protection rail without obstructing the user, it guarantees
safe ascent and descent.
NOTE
Please read this information brochure in entirety and observe all
safety instructions before starting assembly work and using the
H-50.2 fall-arrest system.
Contents of the
information brochure
This information brochure describes assembly, use, maintenance
and inspection of the
H
-50.2 fall-arrest system.
This information brochure
in other languages
If the H
-50.2 fall-
arrest system is resold to a buyer in another coun-
try, it is necessary for the safety of the user that this information bro-
chure be made available in the respective national language.
NOTE
The designations in this brochure and all related documents are
used in accordance with DIN EN 353--1:2018, and “Guided
type fall arrester including fixed guide” and “Fixed guide” have
been replaced by “Fall-arrest system” and “Fall protection rail”
for a better user understanding.

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2.1
Classification of the warnings
Classification of the
warnings
Warnings are introduced by signal words that express the extent of
the hazard
:
DANGER
DANGER indicates an imminently threatening dangerous situa-
tion which could lead to serious injuries or death if not avoided.
WARNING
WARNING indicates a potentially dangerous situation which
could lead to serious injuries or death if not avoided.
CAUTION
CAUTION indicates a potentially dangerous situation which
could lead to minor injuries if not avoided.
ATTENTION
ATTENTION indicates a possible dangerous situation which
could lead to property damage if not avoided.
Presentation of important
information:
NOTE
This symbol is used to draw your attention to important, useful or
helpful information.

General instructions
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3General instructions
3.1
Conformity
Declaration of conformity
The
H-50.2 fall protection rail - System comonents
complies with
the requirements of the applicable European Regulation (EU)
2016/425 on personal protective equipment to prevent falls from
a height.
The full EC Declaration of Conformity can be found in the appendix.
EU type
examination
certificate
The E
U type examination certificate for the H-
50.2 fall protection
rail
- System comonents
was issued by a European notified body
(see certificate in the appendix).
Inspection in accordance
with ANSI
The inspection for the United States of America in accordance with
ANSI was performed
by INTEREK, 3933 US Route 11, Cortland, New York.
UKCA
The full UK Declaration of Conformity can be found in the appen-
dix.
3.2
Warranty and limitations of liability
Warranty
The manufacturer’s warranty for the
H
-50.2 fall protection rail - System comonents totals 1
year, pro-
vided that the technical documentation (operating instructions) is
observed.
Limitation of liability
Infringements against the provisions presented here will render any
warranty claims made to Hailo
Wind Systems
null and void.
Hailo
Wind
Systems is not liable for damage that results from viola-
tions of the provisions described here.
chapter Fehler! Verweisquelle konnte nic ht gefunden werden., Page F e hler! Text marke nic ht definiert.

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3.3
Obligations of the operating company and the user
. NOTE
The term “operating company” is used in this information brochure for the party that assumes
the authority and responsibility for this system – usually a company or corporation.
The term “user” refers to the person who uses the fall-arrest system.
Responsibility of the
operating company
It is the responsibility of the operating company:

to ensure that this information brochure can be provided to the
user at any time.
to ensure that the fall-
arrest system is correctly installed, used
and maintained, and this work is only carried out by persons
trained accordingly for these tasks.
to provide a plan that factors in all potential emergencies
–
ones that can be occur during use of the fall-arrest system
–
and explains all rescue measures necessary.

to perform a risk assessment in accordance with §4 and §5 of
the Occupational Health and Safety Act
before selecting and using personal protective equipment.
To perform an assessment of t
he equipment available to
choose from for rescue measures in accordance with §2 of the
PPE Usage Regulation. Only personal protective equipment
that is endorsed with the CE label may be selected for rescue
measures.
Responsibility of the user
It is the
responsibility of the user:
to use the fall-
arrest system in compliance with all safety in-
structions and procedures in this information brochure, and in
compliance with all other safety precautions in the wind turbine
generator.
to wear personal protective
equipment to prevent falls at work-
places that are difficult to access due to their height and loca-
tion.

to be informed of any side effects caused by taking medication
and which can impair the user or lead to physical harm when
accessing the system.
The us
er must be mentally and physically able to access the
respective system.
User of the fall
-arrest
system
Persons whose professional training, experience and knowledge of
the relevant regulations enables them to carry out the tasks assigned
to them and
independently recognise and avoid possible dangers.

General instructions
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Number of personnel
required
At least two qualified persons must be present during the installation
and use of the fall
-
arrest system. The persons in and on the system
must be able to make an emergency
call at all times.
Regulations and rules
The Accident Prevention Regulations BGV A1 and
BG
Rules BGR/GUV 198/199 must be observed.
3.4
Standards and regulations
AS/NZS 1891.1
Industrial fall-arrest systems and devices
Part 1: Harnesses and ancillary equipment
AS/NZS 1891.3
Industrial fall-arrest systems and devices
Part 3: Fall‑arrest devices
ANSI Z539.16-2
Safety Requirements for Climbing Ladder Fall Arrest Systems – Part 16
(EU) 2016/425
Regulation on personal protective equipment
BetrSichV
Ordinance on Industrial Safety and Health when using work equipment
(Betriebssicherheitsverordnung, BetrSichV)
BGV A1
Accident prevention regulations ‘Principles of Prevention’
BGI 694
Operation instructions for handling ladders and steps
BGR/GUV-R 198
Rules for the use of personal protective equipment for rescues from
heights and depths
EN 353-1
Personal fall protection equipment:
Guided fall arresters including fixed guide
EN 361
Personal fall protection equipment: Full body harnesses
EN ISO 14122-1
Safety of machinery – Permanent means of access to machinery
Part 1: Choice of fixed means and general requirements of access
EN ISO 14122-4
Safety of machinery – Permanent means of access to machinery / Part 4:
Fixed ladders
DIN 18799-1
Fixed ladder systems for construction works
Part 1: Ladders with two uprights; safety requirements and tests
EN 795
Anchor devices
DIN CEN/TS
16415
Anchor devices:
Recommendations for anchor devices for use
by more than one person simultaneously
EN 50308
Wind turbines – Protective measures

Safety
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4Safety
4.1
Intended use
The
H-50.2 fall protection rail - System comonents
may only be used for the intended use described
here.
The H-50.2 fall protection rail - System comonents
has been inspected and approved as a
complete system.
Prior to installation of the H-50.2 fall-
arrest system, the respective user must be equipped with
the Hailo PARTNER H-50.2 fall arrester.
The number of fall arresters required depends on the number of users of the fall-
arrest system.
The guided Hailo PARTNER H-
50.2 fall arrester may only be used for the ascent or descent of
the H50.2.2 fall-arrest system.
Any other use is expressly prohibited, as this may cause damage
to and therefore failure of the fall arrester in the event of a fall.
The Hailo PARTNER H-50.2 fall arrester may not be used for workplace positioning.
If work
positioning is required, use a separate system.
The personal protective equipment (PPE) should remain the persona
l property of the respective
person and only be used by this user.
Use by an extended group of persons cannot be considered advisable.
Compliance with all scheduled inspections and maintenance is mandatory.
Local, regional and national regulations and ordi
nances must be observed and fully complied
with.
The safety function of the H
-50.2 fall-arrest system with a Hailo PARTNER H-
50.2 fall arrester may
be impaired by the use of climb assist systems (motor
-driven or by means of a counterweight).
The operating
company and the company that combines both systems (climb assist system with H
-
50.2 fall
-arrest system) is responsible for ensuring use as intended.
Unrestricted safety and functionality of the H
-50.2 fall-
arrest system in combination with the respec-
tive
climb assist system must be guaranteed and documented.
WARNING!
Impairment of the safety function due to the use of climb assist systems
Having a functional inspection performed by a notified inspection laboratory and certified by the
subsequent issue of a declaration of no objection is mandatory.

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4.2
Foreseeable misuse
DANGER!
Danger of falling due to disregarding specifications!
The specifications for safe use of the Hailo PARTNER H-50.2
fall arrester on the fall-arrest system must be observed.
The H
-50.2 fall-arrest system may
not
be used:
in the event of lack of awareness or non-observance of this information brochure.
by insufficiently qualified personnel.
without the Hailo PARTNER H-50.2 fall arrester.
with system components made by other manufacturers.
A combination with components made by other manufacturers is not permitted. If use of
other
components cannot be avoided, this requires the written permission of Hailo Wind Systems.
if there is no potential equalisation on electrically conductive components.
without the daily check of the H-50.2 fall-arrest system and the Hailo PARTNER H-50
.2 fall
arrester (using the relevant information brochure).
in extreme climate conditions, exposure to chemicals or mechanical influences on the fall
-
arrest system (e.g. oil, thick ice, heavy soiling, sharp edges etc.)
in the event of modifying or suppleme
nting the equipment without the express written consent
of the manufacturer.
by persons who have not read and understood the rescue plan.
NOTE
No liability will be assumed for harm to persons or damage to equipment arising from violation
of the provisions stipulated here or failure to observe the safety instructions.

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4.3
Safety instructions
IMPORTANT!
Failure to follow these instructions may result in property damage.
Therefore:
Before using the H-50.2 fall-
arrest system, read the information on assembly, use, and
maintenance and inspection in this information brochure carefully and in entirety, and also
observe the instructions in the information brochure for the Hailo PARTNER H-50.2 fall ar-
rester.
The Hailo PARTNER H-50.2 guided fall arrester may only be used on the Hailo H-50.2 fall-
arrest system.
Pay particular attention to the safety instructions.
IMPORTANT!
Wear personal fall protection equipment!
Protection against falls from above a minimum height.

The personal fall protection equipment must be properly selected, used and
checked.
Personal fall protection equipment may only be used for the intended purpose and
by persons who have been instructed on how to use it safety and have the corre-
sponding knowledge!

Only safety harnesses in accordance with EN 361 (Europe) and AS/NZS
1891.1:2007 (Australia/New Zealand) are permitted in combination with the
Hailo PARTNER H-50.2 fall arrester on the H-50.2 fall-arrest system.
If a combination of equipment components is used (e.g. connection of user-spe-
cific safety harnesses to the Hailo PARTNER H-50.2 guided fall arrester), it is im-
perative that this does not lead to impairment of the overall system. Impairment
can lead to failure of the fall arrester in the event of a fall.
Carry communication equipment with you (mobile phone, radio unit)
When in or on the wind turbine generator, constant voice contact must be ensured
between the people involved. Ensure contact between persons using mobile phones or
radios.
Wear a helmet
Head protection from falling objects and impacts from falls or in confined spaces.

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IMPORTANT!
Wear safety footwear
Foot protection from heavy falling objects, slipping, or stepping on sharp-edged parts
that are lying around.
Wear safety gloves
Hand protection against friction, abrasions, stabs and cuts.
DANGER!
Disregarding the safety instructions may result in a fall and therefore lead to serious injury or
death.
Therefore:
The fall-arrest system must be inspected for damage by an expert or authorised person
The result of this inspection must ascertain the safe condition and safe function of the system
beyond any doubt.
If this is not the case, the corresponding repair measures must be performed correctly.
The combination with components from other manufacturers can lead to failure of the entire
system. The safe function of an item of equipment or assembled equipment may be im-
paired.
The H-50.2 fall-arrest system may only be used for its intended purpose; any use for other
purposes is expressly prohibited.
Observe the accident prevention regulations BGV A1 as well as the BG Rules BGR/GUV-R
198/199.

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DANGER!
Improper operation may cause serious injury or property damage.
Therefore:
Before using the H-50.2 fall-arrest system each time, perform a functional check of the fall-
arrest system and the Hailo PARTNER H-50.2 fall arrester using the relevant information
brochure.
The Hailo PARTNER H-50.2 guided fall arrester is approved for a total weight (body weight
of the user including clothing and equipment) of 50 to 136 kg.
The fall protection rail (material: aluminium) may only deviate from the vertical
by -3° – +15°.
A maximum of 10 persons may climb the fall-arrest system at the same time at a minimum
interval of 6 m.
Less than the minimum interval between persons is permitted in the event of an emergency
or rescue.
When using the H-50.2 fall-arrest system near moving machinery and electrical systems,
more caution is required.
IMPORTANT!
Dates and intervals for inspection and maintenance
• Observe the specified intervals for regular inspections/maintenance!
• The proper condition of the access equipment and the attachment points must be checked
at least once a year by a competent and qualified person.
• The check list for the inspection can be found in the appendix to these instructions.

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4.4 Markings and information on the H-50.2 fall-arrest system
Fig. 2: Markings and information
Pay particular attention to all labels, stickers with
safety instructions and safety regulations.
1 Information on the H-50.2 fall-arrest system
Safety instructions for the use of the fall ar-
rester and use of the H-50.2 fall-arrest sys-
tem.
2 Access ladder nameplate
Material and dimensional specifications and
information on access ladder loads.
3 Ladder identification plate
Information on the H-50.2 fall-arrest system.
Inspection of the access ladder at least once
a year by an expert, documented by an in-
spection tag.
4 Nameplate for the H-50.2 fall protection rail
5 Fall protection rail batch number
6 Marking for the barrier for non-
approved fall
arresters (at a height of max. 3 m above the
access level).
IMPORTANT!
The H-50.2 fall-
arrest system must be marked by
a nameplate at the access
point, which indicates
which fall arresters must be used on the H-50.2
fall-arrest system.
When using new types of fall arresters, the oper-
ating company must ensure that this information
is visible to the user.
NOTE
Customer-specific safety and information signs
may also be used which are neither described
nor shown here.

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1
4
6
3

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4.5 Safety intervals on the system
Fig. 3: Safety intervals
A safety interval of 3 m for the H-50.2 fall-arrest
system was calculated using the performance
data and the area necessary to suspend a per-
son in the event of a fall.
WARNING!
Failure of the protective function of the fall
arrester
The protection afforded by the Hailo PART-
NER H-50.2 fall arrester cannot be guaran-
teed if the user is at the bottom area of the
access equipment
(<3 m from the upper edge of the access
level).
NOTE
The operating company using the system must
affix a corresponding warning notice (see chap-
ter Markings and information on the H-
50.2
fall-arrest system, Page 16
) to the structure
which explains the safety interval to the user be-
yond any doubt.
The access point of the H-50.2 fall-arrest sys-
tem must be marked with a nameplate (see
chapter Markings and information on the H-
50.2 fall-arrest system, Page 16
) that indicates
which fall arrester must be used on the fall-ar-
rest system.
When using new fall arresters, the operating
company must ensure that this information is
visible to the user.

Assembly
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5Assembly
5.1 Safety instructions for assembly
During assembly, maintenance or repair work, it must be ensured that no scaffolding, platforms or
other objects can potentially protrude into the fall area and could thereby present an additional
hazard in the event of a fall.
The instructions enclosed with any accessory parts for this system must be observed accordingly
during assembly and use.
If the operating company retrofits a fall-
arrest system, the relevant standards must be satisfied (see
Standards and regulations, Page 10).
If an H-50.2 fall-arrest system is retrofitted to a previously installed ladder system that is
compliant with the EN ISO 14122-4, DIN 18799-1 or EN 14396
standard, then in cases of doubt,
e.g. a smaller cross-section, corrosion, a non-load bearing rail-rung connection or poor s
tructural
anchorage, safe use must be guaranteed by planning and assessment by an engineering agency
that factors in the technical rules. It must also ensured that in the event of a fall, the dynamic load
of 6 kN and static load of 15 kN that are produced can be absorbed by the overall system.
If the required verifications (of safe absorption of forces on the structure) are not kept, then a claim
of manufacturer liability in the event of damage will become difficult to assert.
The operating company then assumes liability.
5.2 Transport and storage
All parts must be checked for a flawless condition prior to assembly of the fall-arrest system.
There must be no transport damage (e.g. bent fall protection rails) to system components.
All components of the system must be secured so that no impairment of their function occurs and
all components are in a perfectly safe condition.
WARNING!
Danger of falling due to damaged system components
If there are any doubts about the safe condition of components of the system, the components or
the system must be replaced with immediate effect. This must be performed by
the manufacturer
or by another expert person.

Assembly
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5.3 Overview of system components
Fig. 4: Fall protection rail
Fig. 5: System components
Fig. 6: Fall protection rail assembly kit
1 Fall protection rail
2 Fall protection rail assembly kit
3 Hinged rest platform
4 Rail connector
5 Barrier for non-approved fall arresters
6 End stop at top and bottom