HBK MP60 User manual
MP60, MP60DP
ENGLISH DEUTSCH
Operating Manual
Bedienungsanleitung
Hottinger Brüel & Kjaer GmbH
Im Tiefen See 45
D-64293 Darmstadt
Tel. +49 6151 803-0
Fax +49 6151 803-9100
www.hbkworld.com
Mat.:
DVS: A05958 01 X00 00
04.2023
EHottinger Brüel & Kjaer GmbH
Subject to modifications.
All product descriptions are for general information
only. They are not to be understood as a guarantee of
quality or durability.
Änderungen vorbehalten.
Alle Angaben beschreiben unsere Produkte in allge
meiner Form. Sie stellen keine Beschaffenheits- oder
Haltbarkeitsgarantie dar.
MP60, MP60DP
ENGLISH DEUTSCH
Operating Manual
MP60, MP60DP
TABLE OF CONTENTS
2
TABLE OF CONTENTS
1 Safety Instructions 4................................................
2 Markings used 8....................................................
2.1 Markings used in this document 8.....................................
2.2 Symbols on the device 9.............................................
3 Introduction 10......................................................
3.1 Scope of supply and accessories 10....................................
3.2 General 10..........................................................
4 Amplifier settings with DIP switches 12.................................
5 Mounting/dismounting 16............................................
5.1 Interconnecting multiple modules 17....................................
6 Connection 18.......................................................
6.1 Function overview 18.................................................
6.2 Supply voltage and control inputs/outputs and CAN interface 19............
6.2.1 External supply voltage for control outputs (MP60) 20.....................
6.3 Connecting transducers 21............................................
6.4 Synchronization 23...................................................
6.5 CAN interface 23.....................................................
6.6 PROFIBUS interface 25...............................................
6.6.1 Installing 25.........................................................
7 Setup and operation 27...............................................
7.1 Operating philosophy 27..............................................
7.2 Starting up 30.......................................................
7.3 Overview of all groups and parameters 31...............................
7.4 Setting all parameters 32..............................................
7.4 Example: Measuring Md and N with T10F torque transducer (24 V supply) 36.
8 Explanation of the main parameters 39.................................
9 CAN interface description 47..........................................
9.1 General 47..........................................................
9.2 Cyclic transmission of measured values 47..............................
9.3 Parameterization 48..................................................
9.4 Object dictionary (communication profile area) 50........................
9.5 Emergency objects 53................................................
3
MP60, MP60DP
TABLE OF CONTENTS
9.6 Object dictionary: Manufacturer-specific objects 54.......................
9.7 Manufacturer-specific objects in FLOAT data format 65....................
9.8 Examples 67........................................................
10 PROFIBUS interface description (MP60DP only) 69.......................
10.1 Configuring and parameterizing 69.....................................
10.2 Parameterization 70..................................................
10.3 Configuration 73.....................................................
10.3.1 Defining custom configuration combinations 73..........................
10.4 Cyclic data exchange 75..............................................
10.4.1 Inputs (sent from the MP60DP to the PLC) 75............................
10.4.2 Outputs (from the PLC to the MP60DP) 77...............................
10.5 Diagnosis 78........................................................
11 Error messages/operating state (LED) 80...............................
Index 84...................................................................
MP60, MP60DP
SAFETY INSTRUCTIONS
4
1 SAFETY INSTRUCTIONS
Before starting up, make sure that the mains voltage and type of current stated on the
type plate match the mains voltage and type of current at the place of operation, and that
the circuit being used is adequately protected.
Important
As the device does not have its own power switch, the supply cable connected to it must
not be directly applied to the mains supply. The supply voltage must be 18 to 30 V.
According to the VDE directive, these devices must be isolatable from the grid by means of
a switching device (e.g. a power switch). It is essential to ensure that the device can be
quickly disconnected from the mains supply at any time.
The supply connection, as well as signal and sense leads, must be installed in such a way
that electromagnetic interference does not impair the instrument functions (HBM recom
mends the Greenline shielding design, available to download from http://www.hbm.com/
Greenline).
Automation equipment and devices must be installed in such a way that adequate
protection and locking against unintentional actuation is provided (e.g. access controls,
password protection, etc.).
When devices are working in a network, the network must be configured in such a way
that malfunctions in individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of hardware and software, so that a line
break or other interruption to signal transmission, such as via the bus interfaces, does not
cause undefined states or loss of data in the automation equipment.
Intended use
The MP60 and MP60DP modules with the connected transducers are to be used
exclusively for measuring tasks and directly associated control tasks. Use for any
purpose other than the above is deemed improper use.
In the interests of safety, the device may only be operated as described in the operating
manual. It is also essential to comply with the legal and safety requirements for the
relevant application during use. The same applies to the use of accessories.
Each time before starting up the equipment, you must first run a project planning and risk
analysis that takes into account all the safety aspects of automation technology.
This particularly relates to protection of personal and machinery.
Additional safety precautions to establish safe operating conditions in the event of a fault
must be taken in plants where malfunctions could cause major damage, loss of data or
even personal injury.
5
MP60, MP60DP
SAFETY INSTRUCTIONS
This can be done, for example, by error signaling, limit value switches, mechanical
interlocking, etc.
General dangers of failing to follow the safety instructions
The modules are state-of-the-art and failsafe. The device may pose residual dangers if it
is installed or operated by untrained personnel.
Any person involved in setting up, starting up, operating or repairing the device must have
read and understood the operating manual and, in particular, the technical safety
instructions.
Conditions at the place of installation
Protect the devices from moisture, and weather conditions such as rain, snow, etc.
Do not expose the device to direct sunlight. Ensure that there is adequate ventilation.
Maintenance and cleaning
The modules are maintenance-free. Please note the following points when cleaning the
housing:
SBefore cleaning, disconnect the device from the power supply.
SClean the housing with a soft, slightly damp (not wet!) cloth. Never use solvents,
as they could corrode the front panel labeling and the display.
SWhen cleaning, ensure that no liquid gets into the device or connections.
Residual dangers
The scope of supply and performance of the MP60 and MP60DP covers only a small area
of measurement technology. In addition, planners, installers and operators should plan,
implement and manage the safety features of the test and measuring equipment in such
a way as to minimize residual dangers. Existing regulations must be complied with at all
times. The residual dangers associated with test and measuring equipment must be
indicated.
If residual dangers occur when working with the MP60 or MP60DP, they are indicated in
these instructions by the following symbols.
Working safely
Error messages may only be acknowledged once the cause of the error is removed and
there is no further danger.
The device complies with the safety requirements of DIN EN 61010 Part 1
(VDE 0411 Part 1).
MP60, MP60DP
SAFETY INSTRUCTIONS
6
The device must be mounted on a support rail connected to protective conductor
potential. Both the support rail and the MP60/MP60DP module must be free of paint,
varnish and dirt at the place of installation.
To ensure adequate interference immunity, the bus cables (CAN and, for MP60DP,
PROFIBUS DP) must be shielded twisted pairs. The transducer cables must also be
shielded. To ensure immunity from interference, use only the Greenline shielding concept
(place the shield of the transducer cable onto the connector housing).
The cables used for the MP60/MP60DP digital inputs and outputs should not be longer
than 30 meters, and should not exit the building in which the system is located.
Otherwise it will not be possible to ensure that the device works without fault.
Strong electromagnetic fields or lightning strikes may lead to destruction.
When connecting cables (fitting and extracting terminals), measures must be taken to
prevent electrostatic discharge which could damage the electronics.
The MP60/MP60DP module must be operated with a separated extra-low voltage (18 to
30 V DC supply voltage), which usually supplies one or more consumers within a control
cabinet.
Should the device be operated on a DC voltage network1), additional precautions must be
taken to discharge surge voltages.
Conversions and modifications
The MP60 and MP60DP modules must not be modified in their design or safety features
without our express consent. Any modification shall exclude all liability on our part for
any resulting damage.
In particular, any repair or soldering on motherboards is prohibited. When exchanging
complete modules, use only genuine parts from HBM.
The product is delivered from the factory with a fixed hardware and software
configuration. Changes can only be made within the scope documented in the manuals.
Qualified personnel
The modules are only to be deployed and used by qualified personnel, and always in
accordance with the technical data in conjunction with the safety rules and regulations
listed below.
This includes people who meet at least one of the three following requirements:
SAs project personnel, you are familiar with the safety design features of the
automation equipment, and are accustomed to applying them.
SAs automation plant operating personnel, you have been instructed on how to use the
equipment. You are familiar with the operation of the equipment and technologies
described in this documentation.
1) Wider-reachingelectric power distribution system (e.g. across multiple control cabinets), possibly
also supplying consumers with high rated currents.
7
MP60, MP60DP
SAFETY INSTRUCTIONS
SAs a commissioning or service engineer, you have successfully completed training in
the repair of automation plants. You are also authorized to operate, ground and mark
circuits and equipment in accordance with safety engineering standards.
During use, compliance with the legal and safety requirements for the relevant
application is also essential. The same applies to the use of accessories.
Qualified personnel means persons entrusted with setting up, installing, starting up and
operating the product, who possess the appropriate qualifications for their work.
MP60, MP60DP
MARKINGS USED
8
2 MARKINGS USED
2.1 Markings used in this document
Important instructions for your safety are highlighted. Following these instructions is
essential in order to prevent accidents and damage to property.
Icon Meaning
WARNING This marking warns of a potentially dangerous situa
tion in which failure to comply with safety require
ments could result in death or serious physical injury.
CAUTION This marking warns of a potentially dangerous
situation in which failure to comply with safety
requirements could result in slight or moderate
physical injury.
Notice This marking draws your attention to a situation in
which failure to comply with safety requirements
could lead to property damage.
Important This marking draws your attention to important
information about the product or about handling the
product.
Tip This marking indicates tips for use or other
information that is useful to you.
Information This marking draws your attention to information
about the product or about handling the product.
Emphasis
See …
Italics are used to emphasize and highlight text and
identify references to sections of the manual,
diagrams, or external documents and files.
9
MP60, MP60DP
MARKINGS USED
2.2 Symbols on the device
CE mark
With the CE mark, the manufacturer guarantees that the product
complies with the requirements of the relevant EC directives
(the Declaration of Conformity can be found on the HBM website
(www.hbm.com) under HBMdoc).
Statutory waste disposal marking
In accordance with national and local environmental protection
and material recovery and recycling regulations, old devices that
can no longer be used must be disposed of separately and not
with normal household garbage.
MP60, MP60DP
INTRODUCTION
10
3 INTRODUCTION
3.1 Scope of supply and accessories
Scope of supply
S1 MP60 module or 1MP60DP module
S3 6-pin plug terminals, coded
Ordering no.: 3.3312-0427 (plug terminal 3);
3.3312-0428 (plug terminal 4); 3.3312-0426 (plug terminal 1)
S1 10-pin ribbon cable female connector
SAdditional spring for housing installation (included in pack)
S1 MP60, MP60DP module operating manual
Accessories
S15-pin Sub‐D connector for transducers Ordering no. 1-CON-P1024
SSetup toolkit (USB to CAN interface converter) Ordering no.: 1-PME-Setup-USB
3.2 General
MP60 module
The MP60 and MP60DP modules of the PME product line are frequency measurement
modules suitable for connecting incremental encoders, frequency encoders, and HBM
torque measurement flanges.
The modules are set up and parameterized via a keyboard and display, or by using the
PME Assistant. The PME Assistant provides a simple user interface under Windows for
parameterizing the modules (described in the "PME Assistant" online help).
11
MP60, MP60DP
INTRODUCTION
Keyboard and
display
Galvanically isolated
power supply 24 V
mPDA
Counter
Intelligent signal
conditioning,
e.g. limit switches
MP60 / MP60DP
Scalable
analog output
Control inputs
Control outputs
Frequency outputs
CANopen interface
PROFIBUS‐DP inter
face (for MP60DP)
F1
F2
Reference zero
Error
Fig. 3.1 Block diagram of the MP60 module
Information
The amplifier type MP60 must be set on the DIP switch S12 (MP60) (see also page 13).
12 3456
S12
ON
The switch positions must
not be changed!
MP60, MP60DP
AMPLIFIER SETTINGS WITH DIP SWITCHES
12
4 AMPLIFIER SETTINGS WITH DIP SWITCHES
Important
The DIP switches must be set/adjusted before mounting the PME.
Various settings are made using DIP switches. These are the settings for:
line termination resistor, frequency input signals, input circuit (unbalanced, balanced),
analog output, synchronization, bus termination resistor, edge steepness
Set the DIP switches as shown in Fig. 4.1.
S5
S4
S10
S11
S12
Unscrew cover
1
2
S6
Fig. 4.1 Opening housing, position of DIP switches
12 34 56
Example:
means
ON
Fig. 4.2 Switch convention
13
MP60, MP60DP
AMPLIFIER SETTINGS WITH DIP SWITCHES
ON
ON
ON
Upper
motherboard:
Lower
motherboard:
S10
S11
123456 123456
ON
123456
S10 S11 S12
ON ON
S6
S5
S12
1
2
3
123
ON
P4
1
2
3
5
4
6
1
2
3
5
4
6
1
2
3
5
4
6
ON ON ON
1
2
3
4
5
6
1
2
3
Synchronization
(master)
Analog
output
(10 V)
Analog output (10 V)
Termination
resistor 120 Ω
(OFF)
123 123456
ON ON
S6 S5
The switch positions
must not be changed!
Amplifier
type
S10, S11, S12
S4, S5 and S6
Factory settings
Frequency input,
reference zero;
internal switch
ing threshold
(balanced)
No
function
No
function
MP60, MP60DP
AMPLIFIER SETTINGS WITH DIP SWITCHES
14
S11
S5
S6
S12 S4
123
ON
S6
Line termination resistor 120 Ω3)
Frequency
input F1
123
ON
123
ON
Input signal unbalanced/balanced2)
Factory setting:
Frequency
input F2
Reference zero
123456
ON
Frequency input F1
123456
ON
Frequency input F2
123456
ON
Reference zero
S5
Analog output1)
123456
ON
S11
123
ON
S4
±10V
±20mA
123456
ON
123
ON
123456
ON
4…20 mA
V
mA S4
S11
S11
ON
123 S6
123
ON
123 123
ON
123456
ON
balanced unbalanced
123456
ON
123456
ON
balanced unbalanced
balanced unbalanced
OffOn
OffOn
OffOn
1) View/check in the display under ANALOG
OUTPUT group, parameter "Mode Vo";
see page 33
2) Depending on transducer
3) Activate (F1, F2 reference zero to ON) with
balanced output signals and long
measurement leads (u100 m).
Fig. 4.3 Amplifier adjustment
MP60, MP60DP
MOUNTING/DISMOUNTING
16
5 MOUNTING/DISMOUNTING
Fig. 5.1 Mounting on a support rail
Fig. 5.2 Dismounting
CAUTION
The support rail must be connected to protective conductor potential .
17
MP60, MP60DP
MOUNTING/DISMOUNTING
Fig. 5.3 Installing a second spring for more stable mounting of the module on the
support rail
5.1 Interconnecting multiple modules
1.
2.
3.
Color coding
on pin 1
Ribbon cable female connector
Recommended gap
for ribbon cable
female connectors
Subsequent devices are inter
connected via this connector.
58mm
Fig. 5.4 Connecting a ribbon cable
MP60, MP60DP
CONNECTION
18
6 CONNECTION
WARNING
Comply with the safety instructions before starting up the device.
6.1 Function overview
Plug terminal 1: Power supply and CAN bus,
synchronization
Transducer connection (15-pin sub-D connector)
Plug terminal 3: Galvanically isolated1) control inputs
(24 V level), analog output
Pressure-sensitive control keys
2-row LCD display
Plug terminal 2: (same assignment as plug terminal 1)
CAN adapter for PC/laptop connection, parameterization
via CAN bus
Plug terminal 4:
Galvanically isolated control outputs (24 V level), external supply of control inputs
LED
Local connection of CAN bus, supply voltage and synchronization between modules
1) Galvanic isolation referred to measuring amplifier (measuring circuit), and control inputs and outputs
have a common reference potential
MP60
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