HEIDENHAIN QUADRA-CHEK 2000 User manual

QUADRA-CHEK 2000
Operating Instructions
Evaluation Unit
English (en)
07/2019

Contents
Contents
1 Fundamentals..................................................................................................................................17
2 Safety............................................................................................................................................... 27
3 Transport and storage....................................................................................................................33
4 Mounting......................................................................................................................................... 39
5 Installation.......................................................................................................................................45
6 Basic operation............................................................................................................................... 55
7 Commissioning............................................................................................................................... 97
8 Setup..............................................................................................................................................143
9 Quick Start.................................................................................................................................... 177
10 Measuring......................................................................................................................................213
11 Measurement evaluation............................................................................................................. 275
12 Programming................................................................................................................................ 311
13 Measurement reports...................................................................................................................327
14 File management..........................................................................................................................335
15 Settings..........................................................................................................................................343
16 Service and maintenance............................................................................................................ 391
17 What to do if ............................................................................................................................... 399
18 Removal and disposal..................................................................................................................405
19 Specifications................................................................................................................................407
20 Index...............................................................................................................................................414
21 List of figures................................................................................................................................417
2HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents
1 Fundamentals..................................................................................................................................17
1.1 Overview............................................................................................................................................... 18
1.2 Information on the product................................................................................................................ 18
1.3 Demo software for the product..........................................................................................................18
1.4 Documentation on the product..........................................................................................................19
1.4.1 Validity of the documentation..................................................................................................19
1.4.2 Notes on reading the documentation......................................................................................20
1.4.3 Storage and distribution of the documentation.......................................................................21
1.5 About these instructions.....................................................................................................................21
1.5.1 Document category................................................................................................................. 21
1.5.2 Target groups for the instructions........................................................................................... 21
1.5.3 Target groups according to user types....................................................................................22
1.5.4 Contents of the chapters.........................................................................................................22
1.5.5 Notes in this documentation................................................................................................... 24
1.5.6 Symbols and fonts used for marking text............................................................................... 25
2 Safety............................................................................................................................................... 27
2.1 Overview............................................................................................................................................... 28
2.2 General safety precautions................................................................................................................. 28
2.3 Intended use......................................................................................................................................... 28
2.4 Improper use........................................................................................................................................ 28
2.5 Personnel qualification........................................................................................................................ 29
2.6 Obligations of the operating company..............................................................................................29
2.7 General safety precautions................................................................................................................. 30
2.7.1 Symbols on the product.......................................................................................................... 30
2.7.2 Electrical safety precautions.................................................................................................... 31
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Contents
3 Transport and storage....................................................................................................................33
3.1 Overview............................................................................................................................................... 34
3.2 Unpacking............................................................................................................................................. 34
3.3 Items supplied and accessories..........................................................................................................34
3.3.1 Items supplied......................................................................................................................... 34
3.3.2 Accessories.............................................................................................................................. 35
3.4 In case of damage in transit...............................................................................................................37
3.5 Repackaging and storage....................................................................................................................37
3.5.1 Repackaging the product......................................................................................................... 37
3.5.2 Storage of the product............................................................................................................ 37
4 Mounting......................................................................................................................................... 39
4.1 Overview............................................................................................................................................... 40
4.2 Assembly of the product.................................................................................................................... 40
4.2.1 Mounting on Multi-Pos stand.................................................................................................. 42
4.2.2 Mounting on Multi-Pos holder................................................................................................. 43
5 Installation.......................................................................................................................................45
5.1 Overview............................................................................................................................................... 46
5.2 General information.............................................................................................................................46
5.3 Device overview................................................................................................................................... 47
5.4 Connecting encoders........................................................................................................................... 49
5.5 Connecting an optical edge detector................................................................................................ 50
5.6 Wiring switching inputs and outputs................................................................................................ 50
5.7 Connecting a printer............................................................................................................................52
5.8 Connecting a barcode scanner...........................................................................................................53
5.9 Connecting input devices....................................................................................................................53
5.10 Connecting a network peripheral.......................................................................................................53
5.11 Connecting the line voltage................................................................................................................54
4HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents
6 Basic operation............................................................................................................................... 55
6.1 Overview............................................................................................................................................... 56
6.2 Using the touchscreen and input devices.........................................................................................56
6.2.1 Touchscreen and input devices............................................................................................... 56
6.2.2 Gestures and mouse actions...................................................................................................56
6.3 General operating elements and functions.......................................................................................58
6.4 QUADRA-CHEK 2000 – switch-on and switch-off............................................................................. 60
6.4.1 Switching on QUADRA-CHEK 2000........................................................................................ 60
6.4.2 Activating and deactivating the energy saving mode.............................................................. 60
6.4.3 Switching off QUADRA-CHEK 2000......................................................................................... 61
6.5 User login and logout......................................................................................................................... 61
6.5.1 User login.................................................................................................................................62
6.5.2 User logout.............................................................................................................................. 62
6.6 Setting the language........................................................................................................................... 63
6.7 Performing the reference mark search after startup........................................................................ 63
6.8 User interface....................................................................................................................................... 64
6.8.1 User interface after switch-on................................................................................................. 64
6.8.2 Main menu of the user interface............................................................................................ 65
6.8.3 Measure menu.........................................................................................................................66
6.8.4 Measurement report menu..................................................................................................... 70
6.8.5 File management menu...........................................................................................................71
6.8.6 User login menu...................................................................................................................... 72
6.8.7 Settings menu..........................................................................................................................73
6.8.8 Switch-off menu.......................................................................................................................74
6.9 Manual measuring function................................................................................................................ 74
6.9.1 Measuring features.................................................................................................................. 75
6.9.2 Measurement with a sensor................................................................................................... 75
6.9.3 Controls for measuring with an OED sensor.......................................................................... 75
6.10 The Define function............................................................................................................................. 79
6.11 Position display.................................................................................................................................... 80
6.11.1 Operating elements of the position display............................................................................ 80
6.12 Customizing the workspace............................................................................................................... 80
6.12.1 Hiding and showing the main menu and submenu................................................................ 80
6.12.2 Hiding or displaying the Inspector...........................................................................................80
6.13 Working in the features view............................................................................................................. 81
6.13.1 Resizing the features view...................................................................................................... 81
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Contents
6.13.2 Selecting or deselecting features............................................................................................ 82
6.13.3 Editing annotations.................................................................................................................. 82
6.14 Using the Inspector............................................................................................................................. 83
6.14.1 Controls of the Inspector.........................................................................................................84
6.14.2 Adjusting settings in the quick access menu.......................................................................... 87
6.14.3 Adjusting the auxiliary functions of the Inspector...................................................................89
6.14.4 Expanding the feature list or program step list....................................................................... 93
6.15 Messages and audio feedback............................................................................................................93
6.15.1 Messages.................................................................................................................................93
6.15.2 Wizard...................................................................................................................................... 95
6.15.3 Audio feedback.........................................................................................................................95
7 Commissioning............................................................................................................................... 97
7.1 Overview............................................................................................................................................... 98
7.2 Logging in for commissioning............................................................................................................98
7.2.1 User login.................................................................................................................................98
7.2.2 Performing the reference mark search after startup............................................................... 99
7.2.3 Setting the language................................................................................................................99
7.2.4 Changing the password.........................................................................................................100
7.3 Steps for commissioning.................................................................................................................. 100
7.3.1 Basic settings.........................................................................................................................102
7.3.2 Configuring the axes..............................................................................................................105
7.3.3 Configuring an OED sensor...................................................................................................133
7.4 OEM area............................................................................................................................................ 137
7.4.1 Adding documentation...........................................................................................................137
7.4.2 Adding a startup screen........................................................................................................ 138
7.4.3 Configuring the unit for screenshots.....................................................................................139
7.5 Back up settings.................................................................................................................................140
7.6 Back up user files...............................................................................................................................141
6HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents
8 Setup..............................................................................................................................................143
8.1 Overview............................................................................................................................................. 144
8.2 Logging in for setup.......................................................................................................................... 144
8.2.1 User login...............................................................................................................................144
8.2.2 Performing the reference mark search after startup............................................................. 145
8.2.3 Setting the language..............................................................................................................145
8.2.4 Changing the password.........................................................................................................146
8.3 Single steps for setup....................................................................................................................... 147
8.3.1 Basic settings.........................................................................................................................148
8.3.2 Configuring an OED sensor...................................................................................................162
8.3.3 Setting the measuring application......................................................................................... 163
8.3.4 Configuring the measured value output................................................................................ 168
8.4 Back up settings.................................................................................................................................175
8.5 Back up user files...............................................................................................................................176
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Contents
9 Quick Start.................................................................................................................................... 177
9.1 Overview............................................................................................................................................. 178
9.2 Logging in for Quick Start................................................................................................................ 178
9.3 Conducting a measurement............................................................................................................. 178
9.3.1 Preparing a measurement..................................................................................................... 178
9.3.2 Measuring without a sensor..................................................................................................182
9.3.3 Measuring with an OED sensor............................................................................................ 190
9.3.4 Deleting features....................................................................................................................199
9.4 Displaying and editing the measurement results.......................................................................... 200
9.4.1 Renaming a feature................................................................................................................201
9.4.2 Selecting the Fitting algorithm...............................................................................................201
9.4.3 Converting a feature.............................................................................................................. 202
9.4.4 Changing Tolerances.............................................................................................................. 203
9.4.5 Adding annotations................................................................................................................ 205
9.5 Creating a measurement report....................................................................................................... 205
9.5.1 Selecting the features and the template...............................................................................206
9.5.2 Entering information on the measuring task......................................................................... 207
9.5.3 Selecting document settings................................................................................................. 208
9.5.4 Opening previews..................................................................................................................209
9.5.5 Saving a measurement report............................................................................................... 209
9.5.6 Exporting or printing a measurement report.........................................................................209
9.6 Creating and managing measuring programs................................................................................ 210
9.6.1 Saving a measuring program................................................................................................. 211
9.6.2 Starting a measuring program............................................................................................... 211
9.6.3 Opening a measuring program..............................................................................................212
8HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019

Contents
10 Measuring......................................................................................................................................213
10.1 Overview............................................................................................................................................. 214
10.2 Overview of geometry types............................................................................................................ 214
10.3 Acquiring measuring points..............................................................................................................216
10.3.1 Acquiring measuring points without using a sensor............................................................. 216
10.3.2 Acquiring measuring points using a sensor.......................................................................... 218
10.4 Conducting a measurement............................................................................................................. 222
10.4.1 Preparing a measurement..................................................................................................... 222
10.4.2 Aligning the measured object................................................................................................226
10.4.3 Measuring features................................................................................................................ 228
10.4.4 Measuring with Measure Magic........................................................................................... 230
10.4.5 You can send the measured values to a computer...............................................................231
10.5 Constructing features.........................................................................................................................232
10.5.1 Overview of construction types............................................................................................ 232
10.5.2 Constructing a feature........................................................................................................... 260
10.5.3 Modifying a constructed feature............................................................................................261
10.6 Defining features................................................................................................................................ 262
10.6.1 Overview of definable geometries........................................................................................ 263
10.6.2 Defining a feature.................................................................................................................. 266
10.7 Working with coordinate systems................................................................................................... 267
10.7.1 World coordinate system.......................................................................................................267
10.7.2 Temp Temporary coordinate system..................................................................................... 267
10.7.3 User-defined coordinate systems.......................................................................................... 267
10.7.4 Adapting a coordinate system............................................................................................... 268
10.7.5 Assigning names to coordinate systems.............................................................................. 271
10.7.6 Saving a coordinate system...................................................................................................272
10.7.7 Opening a coordinate system............................................................................................... 272
10.7.8 Assigning a coordinate system to features........................................................................... 273
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Contents
11 Measurement evaluation............................................................................................................. 275
11.1 Overview............................................................................................................................................. 276
11.2 Measurement evaluation...................................................................................................................276
11.2.1 Fitting algorithm..................................................................................................................... 278
11.2.2 Evaluating a feature............................................................................................................... 279
11.3 Defining tolerances............................................................................................................................ 281
11.3.1 Overview of tolerances..........................................................................................................284
11.3.2 Configuring general tolerances..............................................................................................286
11.3.3 Setting size tolerances on a feature...................................................................................... 289
11.3.4 Setting form tolerances on a feature.....................................................................................294
11.3.5 Setting location tolerances for a feature................................................................................297
11.3.6 Setting runout and directional tolerances for a feature......................................................... 299
11.4 Adding annotations........................................................................................................................... 301
11.4.1 Adding measurement information to features.......................................................................302
11.4.2 Adding notes..........................................................................................................................303
11.5 Sending measured values to a computer....................................................................................... 306
11.5.1 Send measured values from the Measurement result preview............................................ 307
11.5.2 Send measured values from the Details dialog.................................................................... 308
10 HEIDENHAIN | QUADRA-CHEK 2000 | Operating Instructions | 07/2019