Horizon Fitness Adventure 2 Plus User manual

2/16/09 9:04:02 AM
FOR MODEL :
ADVENTURE 2
ADVENTURE 3
A S S E M B L Y ’ S G U I D E

WARNING
TOOLS INCLUDED
Screwdriver
6 mm T-Wrench
5 mm L-Wrench
4 mm L-Wrench
PARTS INCLUDED
2 Console Masts
2 Bottom Console Covers
1 Support Bar
1 Power Cord
READING RACK
WATER BOTTLE HOLDER
GRIP PULSE HANDRAILS
SUPPORT BAR
ON/OFF SWITCH
CIRCUIT BREAKER
TRANSPORT WHEEL
POWER CORD
CONSOLE
SPEAKERS
(Adventure 3 Only)
IPOD/MP3 PLAYER POCKET
TOUCH PAD PANEL AND DISPLAY WINDOWS
SAFETY KEY PLACEMENT
MOTOR COVER
RUNNING BELT / RUNNING DECK SIDE RAIL
ROLLER END CAP
CONSOLE MAST
FOOT LOCK LATCH (UNDERNEATH DECK)
If you have questions or if there are any missing parts, contact Customer Tech Support.
Contact information is located on the back panel of this manual.
1 Safety Key
1 Audio Adaptor Cable ( Adventure 3 Only )
1 Bottle of Silicone Lubricant
5 Hardware Bags
1 Console Assembly
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23
ASSEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
During the assembly process of the treadmill there are several areas that special attention must be paid. It is very
important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the
assembly instructions are not followed correctly, the treadmill could have frame parts that are not tightened and
will seem loose and may cause irritating noises. There should be no side-to-side play in the console masts or any
forward and back play in the console assembly or handlebars. If there is any play in these areas, the treadmill has
not been properly assembled. To prevent damage to the treadmill, the assembly instructions must be reviewed and
corrective actions should be taken.
UNPACKING
Place the treadmill carton on a level flat surface. It is recommended that you place a protective covering on your floor.
Take CAUTION when handling and transporting this unit. Never open box when it is on its side. Once the banding
straps have been removed, do not lift or transport this unit unless it is fully assembled and in the upright folded
position or until specified in the assembly instructions. Unpack the unit where it will be used. The enclosed treadmill
is equipped with high-pressure shocks and may spring open if mishandled. Never grab hold of any portion of the
incline frame and attempt to lift or move the treadmill. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
INJURY!
For a complete exploded diagram, visit us at www.horizonfitness.com
REAR ROLLER ADJUSTMENT BOLTS

BOLT (A)
20 mm
Qty: 4
SPRING WASHER (B)
15 mm
Qty: 4
FLAT WASHER (C)
15 mm
Qty: 4
WARNING
A
B
C
A
B
C
BOLTS (A)
SPRING WASHERS (B)
FLAT WASHERS (C)
LEFT CONSOLE MAST
BASE FRAME
RUNNING DECK
FOOT LATCH
BOLT (A)
20 mm
Qty: 4
SPRING WASHER (B)
15 mm
Qty: 4
FLAT WASHER (C)
15 mm
Qty: 4
BOLTS (A)
SPRING WASHERS (B)
FLAT WASHERS (C)
RIGHT CONSOLE MAST
CONSOLE CABLE
LEAD WIRE
BASE FRAME
RUNNING DECK
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45
PRE-ASSEMBLY
DO NOT ATTEMPT TO LIFT THE TREADMILL! Do not move or lift treadmill from packaging until
specified to do so in the assembly instructions. Failure to do so may result in injury! Remove
plastic wrap from console masts.
NOTE:During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before
completely tightening any ONE bolt. NOTE: A light application of grease may aid in the installation of hardware. Any
grease, such as lithium bike grease is recommended.
ASSEMBLY STEP 1
Cut the yellow banding straps and lift the RUNNING DECK upward until the FOOT LATCH locks.
Remove all contents from underneath the RUNNING DECK.
Open HARDWARE BAG 1.
With the RUNNING DECK in the raised position, attach the LEFT CONSOLE MAST to the BASE
FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).
HA RD WA RE B AG 1 C ON TE NT S :
ASSEMBLY STEP 2
HA RD WA RE B AG 2 C ON TE NT S :
Open HARDWARE BAG 2.
Pull LEAD WIRE through RIGHT CONSOLE MAST. After pulling the LEAD WIRE through the mast, the top
of the CONSOLE CABLE should be located at the top of the mast. Detach and discard LEAD WIRE.
With the RUNNING DECK in the raised position, attach the RIGHT CONSOLE MAST to the BASE FRAME
using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).
NOTE: Be careful not to pinch any cables while attaching the RIGHT CONSOLE MAST.

BOLT (D)
FLAT WASHER (E)
CONSOLE MAST
CONSOLE CABLES
CONSOLE
ASSEMBLE
LEFT SIDE
FIRST
Connect the CONSOLE CABLES, carefully tucking wires in masts to avoid damage.
A
B
C
D
E
BOLT (D)
25 mm
Qty: 2
FLAT WASHER (E)
16 mm
Qty: 2
SUPPORT BAR
BOLTS (H)
CONSOLE MAST
CONSOLE
Tighten all console bolts (Step 3) and support bar bolts (Step C above) completely.
A
B
C
D
BOLT (H)
15 mm
Qty: 4
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67
ASSEMBLY STEP 3
HARDWARE BAG 3 CONTENTS :
Attach the RIGHT SIDE of the CONSOLE using 1 BOLT (D) and 1 FLAT WASHER (E).
NOTE: Do not completely tighten BOLT (D) until STEP 4.
Gently place the CONSOLE on top of the CONSOLE MASTS. Attach the LEFT SIDE first using 1 BOLT (D) and
1FLAT WASHER (E).
Open HARDWARE BAG 3.
Disengage the deck LOCK LATCH with your foot to lower the RUNNING DECK.
ASSEMBLY STEP 4
HARDWARE BAG 4 CONTENTS :
Open HARDWARE BAG 4.
Align SUPPORT BAR with holes in CONSOLE MASTS.
Insert BOLTS (H) into all 4 holes of the SUPPORT BAR.
NOTE: Look into holes in the right mast before inserting bolts to avoid pinching cables.
NOTE: Be careful
not to pinch any
wires while
attaching the
console.

WA
WA
SCREWS (G)
BOTTOM CONSOLE COVER
CONSOLE MAST
CONSOLE
Repeat on other side.
Before the first use, lubricate the treadmill deck by following the instructions in the Maintenance
section.
A
B
C
D
SCREW (G)
15 mm
Qty: 4
YOU’RE FINISHED!
8
ASSEMBLY STEP 5
HARDWARE BAG 5 CONTENTS :
Open HARDWARE BAG 5.
Slide right BOTTOM CONSOLE COVER up CONSOLE MAST and align screw holes. Attach BOTTOM
CONSOLE COVER to CONSOLE using 2 SCREWS (G).
2/16/09 10:28 AM

6/09/09 14:36 PM