jbc Advanced Series User manual

Index Page
English 1
0795400-0
GARANTIE DEUTSCH
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GARANZIA ITALIANO
LaJBCgarantiscequest'apparato2anni
contro ogni difetto di fabbricazione, e
coprelariparazioneelasostituzionedei
pezzi difettosi, includendo la mano
d'operanecessaria.
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provocatedacattivousodell'apparato.
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indispensabileinviare,inportofranco,
l'apparatoaldistributorepressoilquale
èstatoacquistato,unitamenteaquesto
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DATEOFPURCHASE
FECHADECOMPRA
DATED'ACHAT
KAUFDATUM
DATADIACQUISTO
STAMPOFDEALER
SELLODELDISTRIBUIDOR
CACHETDUDISTRIBUTEUR
STEMPELDESHÄNDLERS
TIMBRODELDISTRIBUTORE
SERIALNº
✂
TE5000
HOT-AIR FLOW REPAIR STATION
MANUFACTURED BY
JBC Industrias, S.A.
Vilamarí, 50 - 08015 BARCELONA - SPAIN
Tel.: [phone] - Fax: [phone]
http://www.jbctools.com e-mail:[email protected]

ENGLISH
1
We appreciate the confidence you have placed in JBC in purchasing this station.
It is manufactured to the most stringent quality standards in order to give you the
best possible service. Before turning on your station, we recommend you to read
these instructions carefully.
TE 5000
Hot-air flow
reapair station
Hot air
ON/OFF
Control Unit
Temperature
selection
Air flow
regulation
Indication LCD
multifunction
Heater inlet
Heater stand TE 8600
Ref. 0798600
Heater
Vacuum pump
selection
Vacuum inlet
Suction tube
with connectors
Ref. 0932330
Tripod 20
Ref. 0932050
Tripod 40
Ref. 0932250
Extractor stand
Ref. 0792800

2
ENGLISH
OPERATION
Turning on
Turn on using the switch on the rear of the
control unit. The screen shows OFF.
Descriptionofcontrols
-PEDAL:
Hot air is produced when it is held down.
Releasing it returns the system to OFF,
though the turbine continues to operate until
the air temperature falls below 100°C.
-BUTTONS:
Activates or desactivates the hot-air flow. After a
function-time of one minute the hot-air flow
switches automatically off.
VACUUM
On/off switch for the suction pump.
- CONTROLS:
TEMPERATURE
This enables temperatures from 150 to 450°C
to be selected.
The display shows the actual air temperature
when the unit is working.
AIR FLOW
This enables the air flow to be set on a scale
from 1 (corresponding to the lowest setting
of 2 l/min) to 10 (corresponding to the highest
of 11 l/min).
HEAT
SPECIFICATIONS
The station TE 5000 is used for desoldering and
soldering of small and medium sized SMD's by hot-
air.
-TE 5000 230V 50Hz EU: Ref. 5000200
-TE 5000 230V 50Hz UK: Ref. 5000201
-TE 5000 120V 60Hz US: Ref. 5000100
Thestation’scomponents
- Control unit with heater 200W
-TE 8600 heater stand Ref.0798600
- Extractor stand Ref. 0792800
- Set of 5 protectors (Fig. 1, page 47)
- Set of 3 extractors (Fig. 2, page 47)
- 2 tripods for the protectors (Fig. 1, page 47)
- Set of 4 suction cups Ref. 0930110
- Suction tube with connectors Ref. 0932330
- 4 nozzles:
ø 2 Ref. 0990330
ø 2,5 Ref. 0990350
ø 3 Ref. 0990370
ø 4 Ref. 0990410
In order to make the nozzles removal easier, the
stand has a special bushing.(Fig. 3, page 47).
- Instruction manual Ref. 0795400
The pedal ref. 0964551 can be connected to the
connector placed at the rear of the station. This
article is not delivered with the station.
Control Unit technical specifications
- Temperature selection from 150 to 450°C.
- Accuracy of selected temperature: ±5%.
- Air flow regulation: 2-11 l/min.
- Station's maximum power: 250W.
- ESD protected housing.
Typical surface resistance: 105-1011Ohms/
square.
- Complies with EC standards on electrical
safety and electromagnetic compatibility.
- Weight of complete unit: 5.5 kg.

ENGLISH
3
The following values are show as a guide for each
application:
Soldering
small 300°C 1 - 2
components
Soldering
medium and 350°C 1 - 7
large comp.
Desoldering 300°C
small or 1 - 4
components 350°C
Desoldering 400°C 7
medium and or or
large comp. 450°C Maximum
Air
Flow
Temp.
The nozzles are removed from the heather through
the special bushing on the stand.
RECOMMENDATIONS FOR SOLDERING
AND DESOLDERING
In hot-air soldering and desoldering processes,
melting point is reached as a result of the heat
applied, the function of the air being to bring
the required heat to bear on the components. It
is therefore very important to select the lowest
possible air flow, and we recommend that the
heater be used without a nozzle whenever
possible, thus avoiding components being
shifted and solder being driven out.
3) Apply soldering cream (*) for SMD on the
circuit pad. For application we recommend our
model DP 6070 dispenser or any other available
on the market.
For soldering
Process for small SMD components of two or
three pins such as heating elements, capacitors,
transistors, etc:
1) If the component has been desoldered pre-
viously, any traces of solder left on the
circuit pads must be cleaned up by
desoldering-iron suction. We recommend our
desoldering station AR 5500.
2) Temperature 300°C, air flowrate 1-2.

4
ENGLISH
The amount of cream used for each soldering
operation should be just sufficient to cover the
trace of the component pin. Any excess cream
may extend over the circuit on melting and
cause short-circuits.
5) Move the nozzle tip to about 15-20 mm
from the component terminal and direct
the hot air flow against it. Wait for a few
seconds until the cream flux liquefies.
During this time the terminal will be
preheated to about 100°C. Move the tip
closer to 8-10 mm and hold it just until the
tin alloy melts. Immediately remove the
heater. If the solder area is overheated, it
oxidizes making soldering difficult and
there is a risk of damaging the component
or the printed circuit copper adhesive.
4) Take the component with a JBC PK 6060 or
DP 6070 Pick & Place or otherwise with fine
pincers, place it in position on the circuit and
hold it in place.
Process for printed circuits in PLCC, QFP, SO
encapsulations:
1) Temperature of about 350°C, air flowrate 1-7.
2) Apply soldering cream (*) for SMD on the
circuit pads, forming a bead transverse to
the direction of the tracks. In this operation,
it is vital not to apply too much cream, since
any excess may lead to solder cross-
connections being formed between the
component’s pins.
3) Take the component with the PK 6060 or DP
6070 Pick & Place, place it in position on the
circuit and hold it in place.

ENGLISH
5
4) Use the heater like the previous case,
advancing slowly from one extreme to another
of the pins line.
(*) Alloy 62 Sn/ 36 Pb/ 2 Ag Type RMA/CMA.
For desoldering
Temperature from 400 to 450°C, an air flowrate
from 7 to maximum, depending on the size of the
component.
Depending on the size of the integrated circuit to
be desoldered, you will have to use:
A) Protector + trípod.
B) Extractor.
C) Trípod.
A) Protector + tripod:
- Select protector and tripod size in function of
the IC to be desoldered and place it over the
component.
- Use the VACUUM button to start the suction
pump and then fit the tripod. Press the sucker
down until it sticks onto the component.
- Use the pedal or the HEAT button to start the
hot-air generator, directing it with a circular
movement at the component terminals and
taking care to distribute the heat evenly.
- When the soldering flux turns liquid the extractor
will automatically lift the component.

6
ENGLISH
B) Extractor:
- Select extractor size in function of the IC to be
desoldered. Use the VACUUM button to start
the suction pump.
- Fit the extractor and press the sucker down until
it sticks onto the component.
- Use the pedal or the HEAT button to start the
hot-air generator, directing it with a circular
movement at the component terminals and taking
care to distribute the heat evenly.
- When the soldering flux turns liquid the extractor
will automatically lift the component.
There are different models of protectors and
extractors as accessories.
The measurements of all the extractors and
protectors are given on page 47 of instructions
manual.
C) Tripod:
For small components for which an extractor
cannot be used, we recommend use of tripod 20
Ref. 0932050, as shown in the figure.
Use the tripod 40 Ref. 0932250 for larger integrated
circuits.

ENGLISH
7
OPERATING INCIDENTS
The suction cup does not adhere to the
component.
Deficient aspiration, Vacuum.
1 Verify if the suction cup is well placed and in
perfect condition.
JBC reserves the right to make technical changes without
prior notification.
Error messages
Whenever the ERR message appears, the
equipment turns itself off completely.
The following messages are displayed:
- BLANKSCREEN
Powerfailure.
Check for blown fuses.
- ERR 1
The temperature will not rise.
Possible causes: heating element open or blown
fuse.
Filter
Ref. 0861800
2 Check the incoming air filter in the interior of
the station and replace it if dirty or obstructed.
- ERR 3
No reading from the thermocouple.
Possible cause: open thermocouple.
- ERR 8
Faultyreadingoftherotationsmeter oftheairpump.
Possible causes: airpump damaged or faulty
function of the optical sensor circuit.
To recuperate any of these errors actuate the
general switch at the back of the station, the
pedal should not be pushed at this moment.

ITALIANO
41
AD 2200
Soldering stations for specialized use with SMD
components assemblies.
AR 5500
Desoldering station which enable the rapid
desoldering of all kinds of insertion components.
AM 6000
Station for rework and repair of through-hole and
SMT boards.
JT 7000
Hot-air flow repair station for desoldering all types
of SMD’s particulary QFPs and PLCCs of any size.

ITALIANO
42
ELECTRIC WIRING DIAGRAM
TE 5000 230V 50Hz

ITALIANO
43
ELECTRIC WIRING DIAGRAM
TE 5000 120V 60Hz

ITALIANO
44
TE 5000 230V 50Hz

ITALIANO
45
TE 5000 120V 60Hz

ITALIANO
47
Fig. 1
PROTECTOR
Fig. 2
EXTRACTOR
PART Nº A/mm B/mm
*00 / 0934035 9.0 13.0
*00 / 0934040 9.5 19.0
0*0 / 0934080 9.5 21.0
*32 / 0932220 10.0 10.0
*00 / 0934045 10.5 21.0
*00 / 0934090 11.0 16.0
*24 / 0932235 12.0 17.0
*44 / 0934000 12.5 12.5
*00 / 0934025 13.5 21.5
*48 / 0932230 15.0 15.0
*60 / 0934010 17.0 17.0
*00 / 0934030 18.5 18.5
PART Nº A/mm B/mm
*52 / 0932052 20.0 20.0
*64 / 0932064 20.0 26.0
*80 / 0932184 24.0 24.0
68 / 0932068 27.0 27.0
0934020 28.5 28.5
0934015 31.5 31.5
84 / 0932084 33.0 33.0
100 / 0932100 38.0 38.0
124 / 0932124 45.0 45
MANUAL EXTRACTOR
.0 0932190 ø D/mm= 7
* Supplied with the station
TRIPOD øC/mm
*20 / 0932050 39
*40 / 0932250 85 øDD
DD
D09321900932190
09321900932190
0932190
Fig. 3

WARRANTY ENGLISH
The JBC 2 years warranty, guarantees
thisequipmentagainstall manufacturing
defects, covering the replacement of
defectiveparts andall necessarylabour.
Malfunctions caused by misuse are not
covered.
In order for the warranty to be valid,
equipmentmustbereturned,postagepaid,
to the dealer where it was purchased
enclosing this, fully filled in, sheet.
GARANTIA ESPAÑOL
JBC garantiza este aparato durante 2
años,contratododefectodefabricación,
cubriendolareparaciónconsustituciónde
las piezas defectuosas e incluyendo la
manodeobranecesaria.
Quedan excluidas de esta garantía las
averíasprovocadaspormalusodelapa-
rato.
Es indispensable para acogerse a esta
garantíaelenviodelaparatoaldistribuidor
donde se adquirió, a portes pagados,
adjuntandoestahojadebidamente cum-
plimentada.
GARANTIE FRANÇAIS
JBCgarantitcetappareil2anscontretout
défaut de fabrication. Cela comprend la
réparation, le remplacement des pièces
défectueuses et la main d'oeuvre
nécessaire.
Sontexcluesdecettegarantielespannes
provoquéesparunemauvaiseutilisation
del'appareil.
Pour bénéficier de cette garantie il est
indispensabled'envoyerl'appareilchezle
distributeur où il a été acquis, en ports
payés, en joignant cette fiche dûment
remplie.
✂