KI CrossRoads Newspaper Display Unit User manual

Top Assembly
Shared End Panel
Right End Panel
Base Assembly
Glides
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
4
1
/ 2 " Hex Head Bolts
with Lock Washers
and Flat Washers
S
Figure 4
Flat Washer
and Hex Nut
Tools Required:
•#2Phillips screwdriver
•1/2"socket
•Socket wrench
Hardware Included:
•#8 x 5/8"screws
•#8 x 11/4"screws
•#10 x 11/2"pan head screws
•5/16"x2" hex head bolt
•5/16"x 41/2"hex head bolt
•5/16"lock washer
•5/16"flat washer
•5/16"hex nut
•Metal pegs
1. Set back edge of left end panel on flat
surface (holes to inside – if it’s a
curved end panel make sure the
curved edge is up).
2. Align the side holes in the base
assembly with the lower holes in the
left end panel. Insert 2" hex head bolts
with lock washers and flat washers into
the base and end panel (Figure 1).
3. Align the side holes in the top
assembly with the upper holes in the
left end panel (Figure 2). Make sure
the faceplate on the top assembly is to
the front and that the back panel
groove is to the back. Insert 2" hex
head bolts with lock washers and flat
washers into the top assembly and
end panel. Tighten.
4. For single starter unit (stand-alone)
and final end panel for connecting
units: Take the right end panel (holes
to inside) and align the side with the
holes in both the base and the top
assembly (Figure 3). Insert 2" hex
head bolts with lock washers and flat
washers into the base and top
assembly.Tighten.
5. For adder units (connecting) – Align
the side holes in the shared panel
(holes both sides) with the holes in
both the base assembly and the top
assembly.Insert 41/2"hex head bolts
with lock washers, flat washers and
nut into the base assembly. Do not
tighten (Figure 4).
6. Align the side holes in both the base
and top assembly with the side holes
in the right end panel. Insert 2" hex
head bolts with lock washers and flat
washers into base assembly and top
assembly (Figure 4).
7. Tighten all 2" and 41/2"hex head bolts.
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Base Assembly.eps
Figure 1
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Top 
Assembly
Top Asm.eps
Figure 2

Right End Panel
Rt. End Pnl Install.eps
Glides
Figure 3
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Top Assembly
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must
be tightened securely and must be checked periodically
after assembly. Failure to assemble properly, or to secure
parts may result in assembly failure and injury.
1330 Bellevue Street • P
.O.Box 8100 • Green Bay,WI 54308-8100 • T
el 1-800-424-2432 • www.ki.com
©2008 KI All Rights Reserved • Litho in USA. • Code KI-61564R3/TMI/PDF/1209
Figure 1
Assembly Instructions
CrossRoads®Newspaper Display Unit
December 2009
Figure 2
Figure 3
Figure 4

Right End Panel
Base Assembly
Back Panel
Side Groove
Glides (2)
#8 x 5/8" Back Panel
Support Screws (2)
Back Panel
Shelf Back Inst.eps
Figure 5 & 6
Right End Panel
Base Assembly
Back Panel
Side Groove
Glides (2)
#8 x
5
/ 8 " Back Panel
Support Screws (2)
Back Panel
Shelf Back Inst.eps
Figure 5 & 6
8. Repeat steps 5, 6 and 7 until all units
are assembled, finished with the right
end panel. Note: two or more
assemblers are recommended when
multiple units are connected.
9. For optional back panel, slide the back
panel into the side grooves of the
assembled units and slide into top
groove. Insert #8 x 5/8"screws into the
groove directly below the back panel
to keep the panel raised offthe floor
(Figures 5 & 6).
10. Carefully tip the shelving unit into an
upright position. Note that two or
moreassemblers are recommended
when multiple units are connected.
11. Bottom shelf. Insert (4) metal pegs
into pre-drilled holes just above the
base assembly. Lay bottom shelf with
routed side down and align onto metal
pegs (Figure7).
12. Attach wood cleats to the bottom side
of the fixed shelf using #8 x 11/4" screws.
One cleat is needed for each side of
shelf. Rest shelf on four metal pegs.
Attach fixed shelf with cleats to the
end panels using #8 x 11/4"screws
(Figure 7). Note: for 60” high units,
fixed shelf is approximately 431/4" from
top of the bottom shelf. For 82" high
units, fixed shelf is approximately 5013/16"
from top of the bottom shelf.
13. Adjustable shelves for 82" high units
only. Insert (4) metal pegs into pre-
drilled holes at desired adjustable
shelf heights. Set each shelf onto the
metal pegs with routed side down
(routed grooves rest on pegs)
(Figure7). Note: each 82" high unit
has one adjustable shelf and one fixed
shelf. Each 60" high unit has only the
one fixed shelf.
14. Attach notched rack to panels using
two #10 x 11/2"screws. Note: for 60"
high units locate upper screw 363/4"
above bottom shelf and 15/8"from
back panel. For 82" high units, locate
upper screw 443/4"above bottom shelf
and 15/8"from back panel. Align the
bottom of the rack with the front edge
of the shared panel or 1" in from the
center of the arc of the end panels.
Attach with #10 x 11/2"screw.
15. Set up to eight newspaper display
rods into notched racks.
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and injury.
CrossRoads®Newspaper Display Unit
Assembly Instructions
Figure 6
Bottom Shelf
Base Assembly
Wood Cleats
(2 per Shelf)
Fixed Shelf
Notched Rack
Metal Pegs
(4 per Shelf)
Metal Pegs
(4 per Shelf)
#10 x 1
1
/ 2 "
Pan Head Screws
Display Rod
#8 x 1
1
/ 4 " Screws
Figure 7
Figure 5