KI WireWorks User manual

Assembly Instructions
WireWorks® & StudioWorks® Panel System
Center Mounted Cubby
January 2013
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.
Required Tools:
• PowerDrill
•3/8”high-speed drill bit (for steel)
•5/8”hole saw
• Phillipsscrewdriver(install
mounting weldments)
• Open-endwrench(installcubbyto
horizontal rail)
Cubby Mounting Holes
1.Removetopcapandpaneltiles.
2. Measure and mark two mounting
hole locations along the horizontal
rail as shown (Figure 1). The
distance between the center of
the holes will be 24”, 30” or 36”
depending on the Cubby size (check
bottom of Cubby assembly for
mounting distance). The two holes
can be located anywhere along the
top horizontal rail, but no closer than
5” to the end of the rail where there
is no material. In most cases the
pair of holes will be centered along
the horizontal rail or panel as shown
(Figure 1).
Note: Itisveryimportantthatthe
center distance between the holes is
accurately located to within +/- 1/32”
(.032”).
3. Using a 3/8” bit, drill two mounting
holes entirely through both walls of
the top horizontal rail at the locations
marked (Figure 1).
4. Install the aluminum top cap and
mark the hole locations as before
(Figure 2).
5. Using a 5/8” hole saw, drill two holes
through the aluminum top cap
(Figure 2).
Required Tools:
Cubby Mounting Holes
Note:





Power Drill
3/8 high-speed drill bit (for steel)
5/8 hole saw
Phillips screw driver (install
mounting weldments)
Open-end wrench (install cubby
to horizontal rail)
1. Remove top cap and panel tiles
2. Measure and mark two mounting
hole locations along the horizontal
rail as shown (Figure 1). The
distance between the center of the
holes will be 24”, 30”or36”
depending on the Cubby size (check
bottom of Cubby assembly for
mounting distance). The two holes
can be located anywhere along the
top horizontal rail, but no closer than
5” to the end of the rail where there
is no material. In most cases the
pair of holes will be centered along
the horizontal rail or panel as shown
(Figure 1).
It is very important that the
center distance between the holes is
accurately located to within +/-
1/32” (.032”).
3. Usinga3/8 bit, drill two mounting
holes entirely through both walls of
the top horizontal rail at the locations
marked.
4. Install the aluminum top cap and
mark the hole locations as before.
5. Usinga5/8 hole saw, drill two
holes through the aluminum top cap
(Figure 2).
Assembly Instructions
WireWorks&StudioWorks Panel Systems
Center Mounted Cubby
drill / ”
holes
38
top
horizontal
rail
frame
assembly
Figure 1
Figure 2
drill /”
holes
58
frame
assembly
top
horizontal
rail
aluminum
top cap

1330 Bellevue Street • P.O. Box 8100 • Green Bay, WI 54308-8100 • Tel [phone] • www.ki.com
© 2013 KI All Rights Reserved • Litho in USA • Code KI-62507/KI/PDF/0113
WireWorks® & StudioWorks®- Center Mounted Cubby
Assembly Instructions
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and personal injury.
Cubby to Frame Installation
1. Install two 5/16 -18 x 7” carriage
bolts into the mounting plates
(Figure3,DetailA).
2. Attach the two mounting plates
to the underside of the cubby
assembly at the pre-drilled pilot
holesusingtwelve#10x¾”flat
headtappingscrews,donotover
tighten screws (Figure 3).
3. Lower the cubby onto the top trim
while Inserting and aligning the
two 5/16 -18 x 7” carriage bolts
through the drilled mounting
holes (Figure 3).
4. At the underside of the top
horizontal rail, install a washer
and 5/16 -18 Nylok nut to each
carriage bolt. Tighten the nuts
to secure the cubby to the frame
(Figure 3).
5. Replace panel tiles.
Cubby to Frame Installation
1. Install two 5/16-18x7” carriage
bolts into the mounting plates
(Figure 3, Detail A).
2. Attach the two mounting plates to
the underside of the cubby assembly at
the pre-drilled pilot holes using twelve
#10x¾flat head tapping screws, do
not over tighten screws (Figure 3).
3. Lower the cubby onto the top trim
while Inserting and aligning the two
5/16-18x7” carriage bolts through the
drilled mounting holes (Figure 3).
4. At the underside of the top horizontal
rail, installawasher and 5/16-18 Nylok
nut to each carriage bolt. Tighten the
nuts to secure the cubby to the frame
(Figure 3).
5. Replace panel tiles.
WireWorks&StudioWorks Panel System-Center Mounted Cubby
5/ -18x7”
carriage bolt
16
5
/ -18x7”
square neck
carriage bolt
16
mounting
plate
mounting
plate
top
horizontal
rail
frame
assembly
Detail A
Figure 3
pre-drilled
pilot holes
cubby
assembly
5/ -18
Nylok nuts
16
flat
washer
top
cap
#10 x/”
flat-head
tapping screw
34