Kongskilde R+ 420 User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 81PIGB-184x
1st edition English
February 2018
R+ 420
R+ 460
Rake
OPERATOR’S MANUAL

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FOREWORD
DEAR CUSTOMER!
We appreciate the confidence you have shown to our company by investing in a
KONGSKILDE product and congratulate you with your new purchase. Of course, it is
our wish that you will experience complete satisfaction with the investment.
This instruction manual contains information about correct and safe use of the
machine.
When buying the machine you will receive information about use, adjustment and
maintenance.
However, this first introduction cannot replace a more thorough knowledge of the
different tasks, functions and correct technical use of the machine.
Therefore you should read this instruction manual very carefully before using
the machine. Pay special attention to the safety instructions.
This instruction manual is made so that the information is mentioned in the order you
will need it, i.e. from the necessary operation conditions to use and maintenance.
Besides this there are illustrations with text.
"Right" and "Left" are defined from a position behind the machine facing the direction
of travel.
All the information, illustrations and technical specifications in this instruction manual
describe the latest version at the time of publication.
Kongskilde Industries A/S reserves the right to make changes or improvements in the
design or construction of any part without incurring the obligations to install such
changes on any unit previously delivered.

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Contents
1. In general
1.1 Intended use
1.2 Foreseeable misuse
1.3 General safety instructions
1.4 Technical data
1.4.1 Manufacturer’s address
1.4.2 Certificates
1.4.3 Marking of the machine
1.4.4 General technical data
2. Safety
2.1 Marking of safety instructions in the instruction manual
2.2 Safety rules and accident prevention
2.2.1 Power take-off
2.2.2 Tyres
2.2.3 Working near high-voltage lines
2.2.4 Maintenance
2.3 Placement of safety signs on the machine
2.4 Placement of normal reference signs on the machine
3. Mounting of the machine after delivery
3.1 Mounting of PTO drive shaft
3.2 Adjustment of PTO drive shaft
3.3 Mounting of optional equipment “Warning panel with lighting equipment”
3.4 Mounting of optional equipment “Support wheel, adjustable”
3.5 Mounting of optional equipment “4-wheel bogie axle” (R+420)
3.6 Mounting of optional equipment “3D bogie axle” (R+420)
3.7 Functional test
4. Mounting of the rake and preparation
4.1 Special instructions
4.2 Preparation of tractor
4.2.1 3-point suspension on the tractor
4.2.2 Electric system
4.3 Connection of the rotary rake to the tractor
4.3.1 Connection to the link arms of the tractor
4.3.2 Connection of lighting equipment
4.3.3 Connection of PTO shaft
4.4 Disconnection and parking of the rotary rake
4.5 Transport on public road

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5. Handling of the rake during working
5.1 Conversion of the rake from transport to working position
5.1.1 Release of the transport lock
5.1.2 Mounting and securing of tine arms
5.1.3 Safety frame is placed in working position
5.1.4 Swath guard is placed in working position
5.2 Starting the rotor
5.3 Conversion of the rake from working to transport position
5.3.1 Dismounting of tine arms
5.3.2 Safety frame is placed in transport position
5.3.3 Swath guard is placed in transport position
5.3.4 Activating the transport lock
5.4 Further instructions for working and driving with the machine
6. Basic adjustment of the rake
6.1 Adjustment of working depth
6.2 Adjustment of the length of the top link
6.3 Adjustment of the rotor inclination in the direction of travel
6.4 Adjustment of the rotor inclination with extra support wheel (option)
6.5 Adjustment of the rotor inclination transverse to the direction of travel
6.6 Adjustment of working width and swath width
6.7 Adjustment of the cam track
6.8 Adjustment of shock absorber
6.9 Working speed and number of revolutions
7. Service and maintenance of the rake
7.1 Safety rules
7.2 General maintenance instructions
7.3 Cleaning of the machine and preparation for winter storage
7.3.1 Cleaning of the machine
7.3.2 Placement of the rake in the open
7.3.3 Winter storage
7.4 Wheels
7.4.1 Tyre pressure
7.5 PTO shafts
7.6 Replacement of bearing tubes
8. Maintenance - grease chart
8.1 PTO shaft
8.2 Rotor gear
8.3 Cam track
8.4 Swivel pin on suspension
8.5 Transport safety bolt
8.6 Universal joint
8.7 Grease chart overview

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9. Machine disposal
10. Supplement
11. Warranty

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1. In general
This instruction manual contains important information concerning operation,
maintenance and adjustment of the machine. Furthermore, all safety instructions are
mentioned and emphasized. Read the instruction manual carefully before using the
machine. The instruction manual should be accessible for the operator.
All safety instructions must be observed.
1.1 Intended use
The rotary rake is intended for raking grass hay and straw crops on the
ground.
The rotary rake is solely constructed for usual work in agriculture.
The rotary rake should only be connected to a tractor and driven by the PTO
of the tractor.
Any other use is regarded as not intended. The manufacturer is not
responsible for any damage resulting from such use, the user bears that risk.
Intended use also implies that the instructions and rules prescribed by the
manufacturer are observed.
The rotary rake should only be used, maintained and repaired by persons
who, through relevant instructions and after reading the instruction manual,
are familiar with the machine and, in particular, are informed of possible
dangers.
The following safety instructions as well as common rules concerning
technical safety, working practices and road safety must be observed
altogether.
If changes are made on the machine and its construction without permission
from the manufacturer, the manufacturer cannot be held responsible for any
damage resulting from this.
Intended use also implies that the rules prescribed by the manufacturer
concerning operation, maintenance and service are observed.

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1.2 Foreseeable misuse
Sweeping of e.g. farmyards with the rake tines or brooms fastened to these is
not allowed. There is a risk that e.g. stones are thrown out from the working
area of the machine with danger of personal injury or damage to objects.
Any use beyond the intended use is regarded as foreseeable misuse.
1.3 General safety instructions
The following is a brief description of the measures, which should be a matter of
common knowledge to the operator.
1. Always disengage the PTO drive shaft, activate the parking brake and stop the
tractor engine before you
- lubricate the machine,
- clean the machine,
- maintain the machine.
- adjust the machine.
2. Always use the transport lock when transporting the machine.
3. Never work under a raised rotor unless it is secured by means of stop blocks
or other mechanical securing device.
4. Always block the tractor wheels before working on the machine.
5. Never start the tractor until all persons are safely away from the machine.
6. Make sure that all tools have been removed from the machine before starting
the tractor.
7. Make sure that all guards are intact and have been mounted correctly.
8. The clothes of the operator must be tight-fitting. During work never wear loose
clothes or have your hair hang down as it may be pulled in by the moving parts
of the machine.
9. Always drive with the statutory lights and safety marking during transport on
public road and at night.
10.Do not stand near the machine while it is working.
11.When mounting the PTO drive shaft check that the number and direction of
RPM of the tractor matches those of the machine.
12.Before raising or lowering the machine, check that no persons are near the
machine or touching it.
13.Do not stand near the safety frames of the rake until all revolving parts have
stopped moving.
14.Never use the machine for other purposes than what it has been constructed
for.
15.Do not allow any children to be near when you are working with the machine.
16.Never stand between the tractor and the machine during connection and
disconnection.

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1.4 Technical data
1.4.1 Manufacturer’s address
Kongskilde Industries A/S
DK-6400 Sønderborg –Denmark
1.4.2 Certificates
-EC-Declaration of conformity (see page 46)
1.4.3 Marking of the machine
The machine data are printed on the.
machine plate. The machine plate is
placed in the right-hand side in the
direction of travelling behind the
suspension.
The marking on the machine should neither be changed nor removed!
The information on the machine plate can be written below so that it is always at
hand.
Machine type
Serial number
Manufacturing year

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In case of service questions and when ordering spare parts, please state machine
type, serial number and manufacturing year so that the inquiry can be treated as
soon as possible.
Only use original KONGSKILDE spare parts. The manufacturer
cannot be held responsible for any damage resulting from the use of
non-original spare parts.
1.5.4 General technical data
Technical data:
R+420
R+460
Rotor diameter:
3.20 m
3.50 m
Tine arms per rotor:
12
12
Double tines per tine arm:
4
4
Working width, max:
4.15 m
4.45 m
Minimum transport width:
1.90 m
2.18 m
Length (with tine arms / without PTO shaft):
3.70 m
4.00 m
Number of revolution, PTO:
540 RPM
540 RPM
Link arm category:
I + II
I + II
Suspension type:
3-point
3-point
Power requirement:
from 30/40 kW/HP
from 33/45 kW/HP
Number of rotor wheels:
2
4
Wheels, rotor:
18.5x8.50-8 (6PR)
18.5x8.50-8 (6PR)
Tyre pressure
2.2 bar
2.2 bar
Electricity (for extra lighting kit)
12 V
12 V
Equivalent sound pressure level
under 70 dB(A)
under 70 dB(A)
Weight, approx.:
570 kg
650 kg
R+420