Kongskilde R+ 760 User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 81PIGB-185x
1st edition English
February 2018
R+ 760
R+ 820
Rake
OPERATOR’S MANUAL

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FOREWORD
DEAR CUSTOMER!
We appreciate the confidence you have shown to our company by investing in a JF
product and congratulate you with your new purchase. Of course, it is our wish that
you will experience complete satisfaction with the investment.
This instruction manual contains information about correct and safe use of the
machine.
When buying the machine you will receive information about use, adjustment and
maintenance.
However, this first introduction cannot replace a more thorough knowledge of the
different tasks, functions and correct technical use of the machine.
Therefore you should read this instruction manual very carefully before using
the machine. Pay special attention to the safety instructions.
This instruction manual is made so that the information is mentioned in the order you
will need it, i.e. from the necessary operation conditions to use and maintenance.
Besides this there are illustrations with text.
"Right" and "Left" are defined from a position behind the machine facing the direction
of travel.
All the information, illustrations and technical specifications in this instruction manual
describe the latest version at the time of publication.
Kongskilde Industries A/S reserves the right to make changes or improvements in the
design or construction of any part without incurring the obligations to install such
changes on any unit previously delivered.

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CONTENTS
1. In general
1.1 Intended use
1.2 Foreseeable misuse
1.3 General safety instructions
1.4 Technical data
1.4.1 Manufacturer’s address
1.4.2 Certificates
1.4.3 Marking of the machine
1.4.4 General technical data
2. Safety
2.1 Marking of safety instructions in the instruction manual
2.2 Safety rules and accident prevention
2.2.1 Power take-off
2.2.2 Hydraulic system
2.2.3 Tyres
2.2.4 Working near high-voltage lines
2.2.5 Maintenance
2.3 Placement of safety signs on the machine
2.4 Placement of normal reference signs on the machine
3. Mounting of the machine after delivery
3.1 Mounting of wheels
3.2 Turning of steering knuckles / mounting of steering
3.3 Mounting of warning panels
3.4 Mounting of swath guard
3.5 Mounting of rotors
3.6 Mounting of PTO drive shafts
3.7 Adjustment of PTO drive shafts
3.8 Mounting of safety frames
3.9 Mounting of hydraulic lock (optional equipment)
3.10 Functional test
3.11 Mounting of extra wheels on rotor chassis (optional equipment)

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4. Mounting of the rake / preparation
4.1 Special instructions
4.2 Preparation of tractor
4.2.1 3-point suspension on the tractor
4.2.2 Placement of cord
4.2.3 Hydraulic system (throttling)
4.2.4 Electric system
4.3 Connection of the rotary rake to the tractor
4.3.1 Connection to the link arms of the tractor
4.3.2 Hydraulic connection
4.3.3 Connection of lighting equipment
4.3.4 Connection of PTO shaft
4.3.5 Connection of hydraulic lock (optional equipment)
4.4 Transport on public road
5. Handling of the rake during working
5.1 Conversion of the rake from transport to working position
5.1.1 Release of rotor arms and lowering of rotor
5.1.2 Mounting of tine arms
5.1.3 Safety frame is placed in working position
5.2 Starting the rotor
5.3 Position when driving on headlands
5.4 Conversion of the rake from working to transport position
5.4.1 Safety frame is placed in transport position
5.4.2 Tine arms are detached and secured for transport
5.4.3 Rotor arms are raised and locked
5.5 Adjustment of working width
5.5.1 Alfalfa position
5.6 Further instructions for working and driving with the machine
5.7 Hydraulic locking of rotor (optional equipment)
5.8 Securing of tines in transport position
5.8.1 Placement of tine guards
5.8.2 Securing of tine guards during working
5.9 Disconnection of the machine
6. Basic adjustment of the rake
6.1 Height of the link arms
6.2 Adjustment of working depth
6.3 Adjustment of crop delivery time
6.4 Adjustment of the working width
6.5 Adjustment of the rotor inclination
6.6 Adjustment of the rotor inclination sideways
6.7 Driving speed and number of revolutions
6.8 Adjustment of chassis steering

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7. Service and maintenance of the rake
7.1 Safety rules
7.2 General maintenance instructions
7.3 Cleaning of the machine and preparation for winter storage
7.3.1 Cleaning of the machine
7.3.2 Placement of the rake in the open
7.3.3 Winter storage
7.4 Hydraulic system
7.5 Wheels
7.5.1 Tyre pressure
7.6 PTO shafts
7.7 Replacement of bearing units
8. Greasing
8.1 PTO shafts
8.2 Grease spots on the rake
8.2.1 Steering
8.2.2 Locking pawls and lifting cylinder
8.2.3 Suspension
8.3 Grease points at rotor
8.3.1 Rotor gear
8.4 Grease chart overview
8.5 Bevel gearbox
9. Machine disposal
10. Supplement
11. Warranty

1. IN GENERAL
___________________________________________________________________________
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1. IN GENERAL
This instruction manual contains important information concerning operation,
maintenance and adjustment of the machine. Furthermore, all safety instructions are
mentioned and emphasized. Read the instruction manual carefully before using the
machine. The instruction manual should be accessible for the operator.
All safety instructions must be observed.
1.1 Intended use
The rotary rake is intended for raking grass hay and straw crops on the
ground.
The rotary rake is solely constructed for usual work in agriculture.
The rotary rake should only be connected to a tractor and driven by the PTO
of the tractor.
Any other use is regarded as not intended. The manufacturer is not
responsible for any damage resulting from such use, the user bears that risk.
Intended use also implies that the instructions and rules prescribed by the
manufacturer are observed.
The rotary rake should only be used, maintained and repaired by persons
who, through relevant instructions and after reading the instruction manual,
are familiar with the machine and, in particular, are informed of possible
dangers.
The following safety instructions as well as common rules concerning
technical safety, working practices and road safety must be observed
altogether.
If changes are made on the machine and its construction without permission
from the manufacturer, the manufacturer cannot be held responsible for any
damage resulting from this.
Intended use also implies that the rules prescribed by the manufacturer
concerning operation, maintenance and service are observed.

1. IN GENERAL
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1.2 Foreseeable misuse
Sweeping of e.g. farmyards with the rake tines or brooms fastened to these is
not allowed. There is a risk that e.g. stones are thrown out from the working
area of the machine with danger of personal injury or damage to objects.
Any use beyond the intended use is regarded as foreseeable misuse.
1.3 General safety instructions
The following is a brief description of the measures, which should be a matter of
common knowledge to the operator.
1. Always disengage the PTO drive shaft, activate the parking brake and stop the
tractor engine before you
- lubricate the machine,
- clean the machine,
- maintain the machine.
- adjust the machine.
2. Always use the transport safety device and the stop valves of the lifting
cylinder during transport.
3. Never work under a raised rotor unless it is secured by means of stop blocks
or other mechanical securing device.
4. Always block the tractor wheels before working on the machine.
5. Never start the tractor until all persons are safely away from the machine.
6. Make sure that all tools have been removed from the machine before starting
the tractor.
7. Make sure that all guards are intact and have been mounted correctly.
8. The clothes of the operator must be tight-fitting. During work never wear loose
clothes or have your hair hang down as it may be pulled in by the moving
parts of the machine.
9. Always drive with the statutory lights and safety marking during transport on
public road and at night.

1. IN GENERAL
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10.Do not stand near the machine while it is working.
11.When mounting the PTO drive shaft check that the number and direction of
RPM of the tractor matches those of the machine.
12.Before raising or lowering the rotors, check that no persons are near the
machine or touching it.
13.Do not stand near the safety frames of the rake until all revolving parts have
stopped moving.
14.Never use the machine for other purposes than what it has been constructed
for.
15.Do not allow any children to be near when you are working with the machine.
16.Never stand between the tractor and the machine during connection and
disconnection.
1.4 Technical data
1.4.1 Manufacturer’s address
Kongskilde Industries A/S
DK-6400 Sønderborg –Denmark
Phone: [phone]
1.4.2 Certificates
- EC-Declaration of conformity
(See page 68)

1. IN GENERAL
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1.4.3 Marking of the machine
The machine data are printed on the machine plate. The machine plate is placed in
the right-hand side in the direction of travelling behind the suspension at the front
frame.
The marking on the machine should neither be changed nor
removed!
The information on the machine plate can be written below so that it is always at
hand.
Machine type
Serial number
Manufacturing year
In case of service questions and when ordering spare parts, please state machine
type, serial number and manufacturing year so that the inquiry can be treated as
soon as possible.
Only use original JF spare parts. The manufacturer cannot be held
responsible for any damage resulting from the use of non-original
spare parts.
Machine plate