Lamp FD35EV User manual

1
Door height Max.2400 mm 2401
− 2700mm
Door width
590 −1200 mm 700−1200 mm
Min. Door thickness
Min.22 mm
Max. Door weight 35 kg / door ※1
Vertical adjustment
2 mm upward, 4 mm downward
ABOUT THE PRODUCT
SPECIFICATIONS
FOR YOUR SAFETY AND CORRECT INSTALLATION
FD35EV SLIDING DOOR SYSTEM Installation Manual
(For Mortised, Drop or False Ceiling, with Surface Mount Rollers- with Dual Soft Close)
PartNo.FD35EVDHCMP
Thank you for using our product. Before installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
●
This is a parts set for a sliding door system for residential
& commercial use.
●
The door closes in 2 soft motion steps; first slow, then
fast, and opens with 1 step soft motion.
●
The door can be installed without the use of tools.
・
The closing speed of the soft closing type door may change depending on
the ambient temperature, operating method or installation quality.
・
Recommended ambient temperature range is 5 to 40 ℃.
※1When using a light weight door, you may feel the resistance of
the soft closer when opening the door.
WARNING
If not followed, death or serious injury may result.

Caution
If not followed, injury or damage may result. 
This product should be installed by a qualified person in accordance with this manual. If it is not installed correctly, the door
may fall and cause injury.
Provide a frame that can withstand the weight and impact of opening and closing the door. Be sure to use the specified
screws and tighten them securely. If the mounting strength is insufficient, the door may fall and cause injury.
Do not use this product for any other purpose, or with doors that are outside the specifications of this manual.
Do not disassemble or modify any parts other than those described in this document.
Follow the specified dimensions, specifications, and alignment of the door and frame. Warping, tilting or twisting of the
frame or door may cause failure.
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
This product is a part for architectural fittings. After installation, please check the function and safety of the final product.
Please inform the end user how to use the product safely.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time
every year is recommended).
Prohibited
Warning
Caution Required
Meaning of symbols

2
❹Align the door end
and the holder end
and fasten
Tapping screw4×40
(includedin③⑤)
Align
❶Plug in holder
❸Pull out
❷Push up
Trigger Trigger
1Cutting and Hole Drillingon Upper Track
2
Mounting Parts on Door
Trigger
jig
Do not cut trigger side (with
sticker) of upper track.
When cutting, reinforce
the track to prevent
deformation at the cut
section.
Caution
Caution
COMPONENT PARTS
ASSEMBLY
№①②③④
Name
Upper track
for soft-closing
(surface mount)
Upper track
for soft-closing
(recessed mount)
Upper track for
standard sliding
(surface mount)
Upper track for
standard sliding
(recessed mount)
Soft closer Spanner
wrench
Trigger &
Trigger Jig
Item No.
FD35EV-TRM-SC FD35EV-TRH-SC FD35EV-TRM FD35EV-TRH FD35EV-WRM-DSC FD35EV-WRM-SP8
FD35EV-TRG
FD35EV-TRJ
Item
Hole pitch
：300 mm
Pitch end ：30 mm
Recommended screw:Countersunk head tapping screw 3.5×25
Use the track for standard sliding for inline sliding
Hole pitch ：300 mm
Pitch end ：30 mm
Recommended screw:Countersunk head tapping screw 3.5×25
Accessory screw:
Countersunk head tapping
screw 4 ×40…3ヶ
Accessory screw:
Countersunk head tapping
screw 4 ×30（D6）…2 pcs
Single sliding
either one −1pc −1pc
Double sliding
either one −2pcs −2pcs
In line sliding
−either one 2pcs −2pcs
№ ⑤⑥⑦⑧⑨
Optionalparts
⑩
Name Upper
roller Floor guide S Bumper block Trigger Door bottom
guide track
Door stopper
ÀRRUPRXQW
Item No. FD35EV-WRM FD50-BGR18 FD35EV-HBB FD35EV-TRG FD30-HRBT1500SIL FD30-HTKY
Item
Accessory screw:
Countersunk head tapping screw
4×20……………………4 pcs
Hole pitch
：250 mm
Pitch end ：30 mm
Recommended screw:
Countersunk head tapping screw 4×20
Accessory screw:
Bind head tapping screw
4×30･･･････ 3 pcs
Accessory screw:
Countersunk head tapping
screw4×40・・・3 pcs
Single sliding
1pc 1pc −− 1pc
Double sliding
2pcs 2pcs −− 2pcs
In line sliding
2pcs 2pcs 1pc 2pcs 2pcs
（In this manual, a single sliding door is used as an example.）
The method of calculating the trigger mounting
position is described on the last page of Appendix 4.
Sticker
Trigger
30
DW-376
30
Cut end
2×I4.5
(for trigger fixing)
I4.5 I7.8 CSK
(for track fixing)
Leading edge
Trailing edge

3
39HUL¿FDWLRQ%HIRUH,QVWDOOLQJ6RIW&ORVHU
Soft closer
Upper track
Sticker
Cut end
Upper roller
Trailing edge
Leading
edge
1
2
Correct set position
Incorrect set position
Trigger catcher
(Red colored part)
Correct set position
OK
Trigger catcher
(Red colored part)
I6
Pay attention to the
direction of the rollers
Upper track
:LWKRXWYHUL¿FDWLRQWKHVHOIFORVLQJIHDWXUHPD\IDLO If the position is wrong, pull back the trigger catcher to
the correct position using a 6 mm diameter round bar.
Mounting of Upper Track
５
(Recommended screw: Countersunk head tapping screw 3.5×25）
Be careful not to overtighten the screws and
screw heads protruding on upper track.
It may cause deformation of track or damage of
soft closer.
looseinclined overtightened deeper groove
４Inserting Parts into Upper Track
Insert the parts in order from ❶to ❷with care of direction.
Remove any dirt or aluminum
chips from the track.
Fasten bumper blocks
temporarily to prevent the
inserted parts from falling.
Caution
Caution
Caution

4
❶Place a 10 mm support under the door.
❷While holding the door, place the groove under the door
on the protruding part of the
ÀRRUJXLGH
Roller
holder
Roller
main body
CLICK
Support 10mm
To be removed
after hanging
󰴩 Floor guide
protruding part
Fastening of Additional Trigger
6
Fasten trigger to the hole made during procedure with provided screws.
The jig makes it easy to install the trigger.
●
Align trigger with the
holes.
●
Turn the jig 90ﾟand fix
the trigger.
●
Remove the jig.
●
Assemble trigger to jig.
12
1
34
Trigger assembly
OK
Out of straight
Correct installation
Trigger
Jig
2×I4.5
30
Screws
Screwdriver (+)
90°
Correct installation
Out of straight
OK
90°
Floor guide
44
18
7
Mounting of Floor Guide Temporarily
Hanging Door
8
3RVLWLRQÀRRUJXLGHMXVWEHORZWKHFHQWHURI
the upper track.
Temporarily fasten through
the slotted holes with the
provided screws.
❶
❷
❸9HUL¿FDWLRQRI6RIW&ORVHU2SHUDWLRQ
●Starting point of soft
- close.
Leading edge : approx.
100 mm before closed position.
Trailing edge : approx.
50 mm before closed position.
Verify that the main unit is not dislocated from
the casing, either of the door ends.
Lever is on
the bottom.
Caution
OK

5
9Adjustment of Door Height
Adjustment range ：6mm
$GMXVWGRRUSDUDOOHOWRWKHXSSHUWUDFNZLWKPPFOHDUDQFHEHWZHHQWKHGRRUDQGÀRRU
Adjusting, Fastening the Floor Guide
10
If the door movement is not smooth, remove the door,
WKHQDGMXVWWKHÀRRUJXLGHIRUZDUGVRUEDFNZDUGV
Do not turn the adjustment screw beyond the adjustment
range. It may cause damage
Adjust by turning the hanger bolt of the
upper roller with spanner wrench .
18
Hanging bolt root
4 mm
2mm
Up
Down
2 mm
Adjustment range 4mm
2 mm
Tighten all four screws after the adjustment.
Caution

6
How to remove door
187.5
187.5
30
30
30 30
Door width
−361 Door width −361
This is where the doors meet.
2×I4.5
④Trigger ④Trigger ⑧Trigger ⑧Trigger
⑦Bumper block
2×I4.5 2×I4.5 2×I4.5
Appendix1
When Vertical Frame is not Used
Appendix 2
Positions of Trigger for In Line Sliding
Appendix3
Pay attention not to let the door fall.
Process holes according to the drawing below.
Use a 10 mm support under the door.
Bumper block should be inserted together with
soft closers before installing upper track.
Use the track for standard sliding for this application.
❶Plug in
❸Pull out
❷Push up
Insert the flat end of the spanner into
the lever part of the upper roller.$ÀDW
blade screwdriver can be used as a
substitute. )
Caution
Min. 13 Min. 13
⑦Bumper block
(Sold separately)
⑦Bumper block
(Sold separately)
⑩Door stopper
(floor mount)
(Sold separately)
⑩Door stopper
(floor mount)
(Sold separately)
Leading edge Trailing edge
When vertical frame is not used, use the
door stopper⑩ and bumper block⑦on
WKHWUDFNDQGRQWKHÀRRU
Fasten the door stopper at the location
where the door will stop. Fix the bumper
block to both the upper track ends, then
adjust it to the position where the door
closes.
The soft closer may be damaged
if door stopper and bumper block
are not installed.
Caution
Caution
Caution

7
PERIODICAL
INSPECTION
・Clean the inside of the track.
・Check the upper and lower space of the door. If necessary, correct the space.
Trouble Checkpoint Solution
Door stops during soft
closing.
&KHFNLIGRRUERWWRPFRQWDFWVWKHÀRRU
9HULI\WKDWWKHWUDFN¿[LQJVFUHZVDUHQRWORRVHQHG
Then, adjust the door height such that the clearance between the door
ERWWRPDQGÀRRULVPP
Check if upper track is set horizontally. Using a level gauge, reset upper track horizontally.
Check if mohair seal is installed. Reduce the friction between mohair and door.
The door doesn‘t close
softly.
Check if trigger is installed. Install trigger to correct position.
Check if door is closed by excessive force. Do not close door by excessive force as it may damage soft closer.
The position of the trigger catcher in page 3 section
󱫄may become dislocated. (It is hidden as installed
in upper track.)
6ORZO\PRYHWKHGRRUWRZDUGVWKHOHDGLQJHGJHWKHQSXVKWKHGRRU¿UPO\
Repeat this action on the opposite side as well.
If it is still not improved, check the status of the trigger catcher in section 󱫄.
Abnormal noise during
operation Check if door bottom contacts the floor or floor
guide
9HULI\WKDWWKHWUDFN¿[LQJVFUHZVDUHQRWORRVHQHG
Then, adjust the door height such that the clearance between the door
ERWWRPDQGÀRRULVPP
Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation Check if door bottom contacts the floor or floor
guide
9HULI\WKDWWKHWUDFN¿[LQJVFUHZVDUHQRWORRVHQHG
Then, adjust the door height such that the clearance between the door
ERWWRPDQGÀRRULVPP
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Appendix4Trigger positions
361
30
187.5
Door widthAvailable opening width
187.5
Available opening width Door width
30
30
！
Door must be stopped
by bumper block and
door stopper.
！
Door must be stopped
by bumper block and
door stopper.
Reference line for leading edge
(Leading edge when the door is
closed)
⑩ Door stopper(floor mount)
(Sold separately)
⑩
Door stopper(floor mount)
(Sold separately)
Trigger Trigger
Leading edge when the door
is fully opened
Crimped trigger
Reference line for trailing edge
(Trailing edge when the door is
opened)
Standard installation
Upper track installed inside door jamb
⑦ Bumper block
(Sold separately)
Special fit
(e.g.) No vertical frame and stop
with door stopper and bumper block.
Door width −361
⑦ Bumper block
(Sold separately)
361 Door width
−361
TROUBLESHOOTING

8
21
187.5
30
Door width DW - 361
30
Door width DW
44
18
523.5
33
68
33 2×I4.5
（additional）
Trigger
I4.4I7.8 CSK
Trailing edge
Leading edge
16
22
18
Door height DH
20
15
12
28
10
Door thickness
Dt
22
Recommended screw: Countersunk head tapping screw3.5×25
20 0
-0.5
20
18
10
Upper frame
3
51 4
6
Upper track (recessed mounted)
Upper track (surface mounted)
1
1
9【Door process dimensions】
12
15
Door bottom guide track
⑨
17
15
When using door bottom guide track⑨ (Optional parts） 
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2021.06 1461-1
INSTALLATION DRAWING (EXAMPLE)(In this manual, a single sliding door is used as an example.
See " APPENDIX 4 " for the position of trigger.
See P.6 APPENDIX 2 when
door stopper
⑩
(option) is
used.
CAUTION