Lamp FD50-H User manual

1
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
●This product is a parts set for sliding door system for indoor use.
●
Dual soft closer enables two-way soft closing motion for
both direction.
●
Easy door installation and adjustment.
FD50-H SLIDING DOOR SYSTEM Installation Manual
(Two-Way Soft Close, Recessed Mount Roller )
Part No.FD50DHCP
When vertical frame
is not used, use door
stopper without fail.
Max.Door width 680 ‒1500mm
Max.Door height 2400mm
Min.Door thickness 24mm
Max.Door weight 50kg / door
Height adjustable range 3mm upward, 4mm downward
Forward / backward
adjustment ±2mm
WARNING: If these warnings are not followed, it may result in death or serious injury.
Caution: If these cautions are not followed, it may result in injury or damage.
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In the
worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specification.
Do not disassemble nor modify any parts than those described in this document.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or
scrap and remove these.
This sliding door system is a part for furniture fittings. After installation, make sure to test the finished product thoroughly to
ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every
year is recommended).
・
The closing speed of the soft closing type door may change due to
ambient temperature, operating method or installation quality.
・
Recommended ambient temperature range is 5 to 40 degrees
centigrade.
Prohibited
Warning
Caution Required
Meaning of symbols
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
ABOUT THE PRODUCT
SPECIFICATION

2
No ①②③④⑤⑥⑦
Name Dual Soft Closer Trigger Upper roller Cover cap for
upper roller
Floor guide S Upper track Door bottom
guide track
Item No.
FD50-WRH-DSC FD50-TRJ FD50-WRH FD50-WRH-CP FD50-BG18 FD50-TRM FD30-HBRT1500SIL
Item
Accessory screw:
Pan head tapping screw
3.8×40･･･････ 3pcs
Accessory screw:
Countersunk head
tapping screw
4×30･････････ 4pcs
Accessory screw:
Pan head tapping screw
3.8×40･･･････ 3pcs
Accessory screw:
Binding head tapping
screw
4×16･････････ 5pcs
(various sizes)
Hole pitch : 250mm
Pitch end : 30mm
Recommended screw:
Countersunk head
tapping screw 4×20
Hole pitch : 300mm
Pitch end : 30mm
Accessory screw:
Pan head tapping screw
3.8×40
Single sliding
1pc 2pcs 1pc 1pc 1pc 1pc 1pc
Double sliding
2pcs 4pcs 2pcs 2pcs 2pcs 2pcs 2pcs
In line sliding
2pcs 4pcs 2pcs 2pcs 2pcs 1pc 2pcs
No ⑧
OPTIONAL
PA R T S
No ⑨⑩⑪
Name Stopper block Name Door stopper
(floor mount)
Floor guide L Spanner
Item No. FD50-HSB Item No. FD30-HTKY FD50-BG32 FD30-FSP
Item
Item
Accessory screw:
Bind head tapping screw
4×30･････････ 3pcs
Accessory screw:
Binding head tapping
screw
4×16･･････････ 5pcs
Single sliding
―
Double sliding
―
In line sliding
1pc
24
2
15.6
8
48
15
16 51
17
R8
When stopper block is used
(2 sliding door, moving both directions)
22
6
1 3
5
7
4
35
21
35
51
Door end when fully shut FW
16
28
10《24》
18
Door width DW
Single slide:DW-412, Double slide:DW+DN-412 **
Min:24
17
30
15
41
95
64
318
《32》
Rail pitch 300
Margin DN Overlap DK
18
217
594.5
48
16
25
28
Door process dimension
Groove process dimension for upper roller and lower guide.
Trigger mount hole 2×ϕ5
Processing upper track
Door handle
Door end when fully closed
(sold separately)
ϕ4.5
4×ϕ4.5 4.5×9.5Elongated hole
Door backward
and forward
adjust range
Door vertical
adjust range
3
4Trigger mount hole 2×ϕ5
Processing upper track
22
Dimension in 《》 : When long shaft floor guide L (option) is used.
Trigger Jig
COMPONENT PARTS (PER BOX)
INSTALLATION DRAWING (EXAMPLE)

3
ASSEMBLY
PREPARATION AND INSTALLATION
1
INSTALLATION DIMENSIONS FOR TRIGGER 2
Double sliding
Single sliding
Please add the Margin DN to dimension for
Trigger 2, if you are using a protruding handle.
Example shown Below.
DW
**[Margin DN = 0 mm]
Installation dimension for
Trigger 2
*Example [Margin DN = 70 mm]
*For Doble sliding only.
DW+DN-412 is the Installation
dimension for Trigger 2
1,000 588 658
1,100 688 758
1,200 788 858
1,300 888 958
1,400 988 1,058
1,500 1,088 1,158
8
8
DW-412
215
DN+8
DW-414+DN*
(see right table)
215
DW-412+DN*
(see right table)
DN+8
Margin DN
215
Door width DW = (FW+DK)/2
Margin DN
Door width DW = (FW+DN+DK)/2
Overlap DK
Overlap DK
Margin DN
(in track)
(in track)
Trigger
Trigger
Trigger Trigger
Trigger
Trigger
Door end
when fully closed
Door end
when fully closed
3. Installing casing and built-in guide track
under door bottom
Firmly insert upper rollerr casing into the place
as shown, fix it with attached screws.
Install guide track under door.
Upper roller
(casing)
Recessed guide track
under door
(For process dimension, please
refer to “Installation Drawing”.
Door width
DW−414
9
Cut side
930
9
9
217
2×hole,ϕ5
2×hole,ϕ5
ϕ4.5(Track mount hole)
1. Cutting and providing hole on upper track
Cut to suitable length. For cutting and making hole, refer
to illustration below.
When cutting, use reinforcer for the track to prevent
deformation at cut section.
2. Preparation of mounting parts
Dual soft closer and upper roller: Pull up lever
to separate main unit from casing.
Upper roller
(main unit)
Lever
Upper roller
(casing)
When dimension (door width
DW -414) is more than 100mm,
provide 4.5mm dia. hole at 30mm
from cut face.
5. Assembly of parts and installing upper track
Assemble the parts in order of to with care of direction.
Tape around upper roller and upper track to prevent drop of inserted parts.
Taking care direction of Leading edge/Trailing edge, install upper track to
upper frame.
4.
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Leading edge
Trailing edge
Upper roller
(recessed)
Dual soft closer
Trigger
Upper track
Correct set position Correct set position
ϕ6
Trigger catcher
OK
(Red colored part)
Incorrect set position
If the closer is installed without conformation, it will cause the trouble
such as no-sliding of door.
If the position is wrong, pull back
the trigger catcher to the correct
position using 6mm diameter
round hard bar.
6. Trigger installation
According to “Installation Drawing”, install trigger with attached screws
at leading edge side (217mm) and at trailing edge side (door width-
414(DW).
Screw in the screws vertically. If screw head is positioned outside the
trigger, poor function may be resulted.
217 DW-414
18 18
Leading edge Trailing edge
Trigger mount hole
Trigger mounting jig
90°
Trigger
Mounting
screws
90°
Out of the straight
Correct installation
Out of straight
Correct installation
3. Remove the jig. 2. Install trigger. 1. Align trigger and
mounting jig with
mount hole.
Operation of trigger mounting jig
7. Floor guide
Install the floor guide so that it remains between the leading and
trailing edges of the door when it is opened or closed.
Door(Trailing edge)
32
下上
左
右
Bottom guide
1
2
1 2

42016.080755-4
HANGING THE DOOR AND ADJUSTMENT
2
Upper roller
(casing)
Upper roller
(main unit)
2. Door installation (top)
Insert upper roller main unit into door side casing, and push in lower end of
upper roller until “click” sound is heard.
Confirm that the lever is positioned at the mark on upper roller (main unit), as shown.
Ensure that roller main unit is securely attached to the casing.
Floor guide Lever
上
下上 下
Mark
Lever
Lever Mark
1. Door installation (bottom)
Put a 10mm support under the door. Insert the floor guide in the
groove, and then hang the door.
Correct lever position Incorrect lever position
右
上
下
左
右左
上
下
Vertical position adjust screw
9
3
4
When removing the door
Use a 10mm support under the door. Then pull out the upper
roller main unit from the door while raising the lever.
右
上
下
左
4. Adjusting door position
Adjust door such that door is parallel to upper track with 10mm clearance between door and floor.
Do not turn adjustment screw more than adjustment range.
To avoid damage on the adjustment screw, do not use motor screw driver.
5. Fixing jump prevention nut
With spanner 12, tighten dual soft closer and upper roller
jump protect nuts until they will contact to main unit.
When vertical frame is not
used, install door stopper,
without fail.
Use door stopper of “Option 1”.
Door stopper
22
右左
上
下
右
上
下
左
Forward / backward adjustment screw
Clockwise =Raise
Counterclockwise=Lower
Lever
Trigger
右
上
下
左
Tighten
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Slowly move the door toward door head, and confirm that sliding door closer
starts its function at approx. 115mm before full-close position. And, carry out
similar confirmation for door tail direction.
When closer is not working correctly, take remedy according to “Troubleshooting”.
Do not close the door with excessive force. It may cause damage or malfunction
of soft close mechanism.
Vertical
adjustment range: 7mm
Forward / backward
adjustment range: 4mm
PERIODICAL INSPECTION
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
Trouble Check Solution
Door stops during soft
closing
Check if door bottom contacts with floor. Confirm that track fixing screws are not loosened. Then, adjust door height
such that clearance between door bottom and floor becomes 10 mm.
No soft closing Check if trigger is installed. Install the trigger to correct position.
Check if hook lock is used. Depending upon specification of hook lock,soft closer may not be able to close
the door. Please contact us.
Abnormal noise during
operation
Check if door touches other parts. Provide necessary space between door and adjacent objects.
Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Adjust position of floor guide or stopper.
Check if door is warped. Use the door without warp.
Door does not move. Check track retaining screws for looseness. Roller touches the screw.
Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset upper rail horizontally.
TROUBLESHOOTING
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