Lamp FD80-AFH User manual

1
FD80-AFH HEAVY DUTY ALUMINUM FRAME SLIDING DOOR
(Surface Mount Roller, Standard Sliding) Installation Manual
Part No.FD80HMP-AF
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
ABOUT THE PRODUCT
●
This product is a parts set for heavy duty aluminum frame sliding door
system for indoor use.
SPECIFICATIONS
Without Intermediate
support ⑫
With Intermediate
support ⑫
Max.Door width 900 mm 1500 mm
Max.Door height 2200 mm 2500 mm
Min.Door thickness 5 mm or 6 mm
Max.Door weight 80 kg
Height adjustable range
4 mm upward, 4 mm dounward
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
WARNING:

If these warnings are not followed, it may result in death or serious injury.
Caution:
If these cautions are not followed, it may result in injury or damage. 
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In
the worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specification.
Do not disassemble nor modify any parts than those described in this document.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or
scrap and remove these.
This (sliding door system) is a part for architectural fittings. After installation, make sure to test the finished product
thoroughly to ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every
year is recommended).
To avoid damaging of aluminum frame, carry out installation work on clean floor.
Please use the tempered glass. It is recommended to use shatter-proof film on the glass.
When installing “pocket door” specification, make “easy-maintenance” structure. For example, use removable panel.
Prohibited
Warning
Caution Required
Meaning of symbols

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COMPONENT PARTS
Parts set (FD80HMP-AF) per door
①
Upper roller (surface mount)
Accessory screw : Pan head tapping screw 4 x
45 …………………………… 4 pcs
(not needed for this set)
②Upper stopper ③Floor guide S
Accessory screw : Bind head tapping screw 4 x
16 …………………………… 5 pcs
④Plate nut
Accessory screw : Hexagon socket button head
screw M5 x 16 ……………… 8 pcs
Spring lock washer 5 ……… 8 pcs
Plain washer 5 ……………… 8 pcs
Required Parts
⑤Corner Part ⑥Mount screw set
・
Hexagon socket head cap screw M6 x 30 …… 8 pcs
(for Frame⑦⑧)
・Hexagon socket head cap screw M4 x 30 …… 6 pcs
(for Intermediate support⑫)
・
Hexagon socket countersunk head screw
M4 x 25 …… 8 pcs
(for Corner Part⑤)
⑦Horizontal frame
2000 mm
⑧Vertical frame
2500 mm/3000 mm
⑨Upper track
(Various sizes)
Accessory screw : Pan head tapping screws 5×40
⑩Gasket
for 5 mm glass: 2500 mm
for 6 mm glass: 3000 mm
⑪Edge cover
2500 mm/3000 mm
Optional parts
⑫Intermediate support
Item No. : AF-25-W03
2000 ｍｍ
⑬
Gasket for Intermediate support
Item No. : for 5 mm glass
…
AF-25-P03
for 6 mm glass
…
AF-25-P16
2500 mm
⑭Handle
Item No. : WN799Z160E101
It is adhered after drilling two 7 mm dia.
holes.
⑮Floor guide L
Item No. : FD50-BG32
Accessory screw : Bind head tapping
screw 4×16
………………
5 pcs
This is used when larger space below
the door is required.
⑯Spanner
Item No. : FD30-FSP
Nominal designation 10, 12
2 pcs 1 set2 pcs
4 pcs / door 1 set
1 pc

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3420±4*1
52
52
21.5 24
8
8
10《24》*2
11
44
90 2902
40
30
16 28
Opening Width FW
64
(FW/2)−32
41 5
9
Inside height FH
Track hole pitch 300
19
60
18《32》*2
ϕ5.5
(additionaol)
When door jumb is not
prorided, apply
Two-way soft closer.
CAUTION
9
53
5
2
5
11
8
1 7 4
5
8
12
1
13
12
2
10
11
5
10
3
7
5
INSTALLATION DRAWING (EXAMPLE)
*1Height adjustable range : -1 mm to +4 mm.
*2Dimension《》 : when floor guide L⑮(optional) is used.
Refer to page 4 about the dimensions of the doors and glass panels.

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FW (Opening width)
FH (Inside height)
40 (Door thickness)
DW (Door width)
DH (Door height)
DIMENSIONS OF DOORS
Drawing of installed door
DW (Door width) =FW−4 +20
2
GH (Glass height) =
DH−104− (Number of Intermediate support⑫x 11)
Number of glass panels
GW (Glass width) = DW−34
DH (Door height) =FH−64
(Cut off after the decimal point for the divided dimensions.)
Example 2
Example 1 
Ex: 1 door on single track
Size of each door when Opening width 1800 mm and Opening height 2400 mm
DH =2400−64
= 2336 mm
DW = 1800−4 +20
2
=
918 mm

Ex: 2 door on double track
Size of each door when Opening width 1800 mm and Opening height 2400 mm
DH =2400−64
= 2336 mm
DW = 1800−4 +20
2
=
918 mm

5
DW (Door width) - 50
M6 threading Min. depth 20 mm
2 holes at each end.
M4 threading Min. depth 20 mm
1 hole at each end.
DW (Door width) - 50
INSTALLATION PROCEDURE
1-2 Processing of Horizontal frame⑦
Cutting and hole processing of standard length parts
Length = DW(Door width) - 50(Thickness of Vertical frame x 2)
1
Length = DW(Door width) - 50(Thickness of Vertical frame x 2)
1-3 Cutting and hole processing of Intermediate support⑫, when used
・
Cut carefully so the cut edge is square to avoid bias and skewing.
・
Make sure to remove any burr. Also check the upper track for any left-over
burr or scrap and remove these.
Caution
ϕ5.5 additional hole
(For track fixing)
30
FW (Opening width)
1-1 Processing of Upper track⑨
Length = FW (Opening width)
Refer to the figure on the right for cutting and
drilling holes.
This procedure explains installation of single sliding door system.

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DH−3 0
2
DH−30
6.5
GH+42.5
24
6.5
GH+42.5 24 Hole A
Hole A
Hole B
Hole B
Hole B
Hole A
ϕ10.5 hole
ϕ6.2 hole
Hole B
ϕ8 hole
ϕ4.2 hole
DH (Door height) - 30
M4 threading Min. depth 20 mm
2 holes at each end.
1-4 Processing of Vertical frame⑧- Step 1
1-5 Processing of Vertical frame⑧- Step 2
Drill holes according to the quantity of Intermediate support.
Hole A only if there is no Intermediate support
Hole A + B for 1 Intermediate support
Hole A + B , B for 2 Intermediate supports
Hole A + B , B , B for 3 Intermediate supports
DH: Door height
GH: Glass height

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（①）
Bracket
（①）
Holder
①Upper roller
Remove
Leading edge
Trailing edge
Door (Trailing edge)
32
64
⑨Upper track
③Floor guide S
*
Pan head tapping
screw 5×40
(Attached to⑨)
①Upper roller
②Upper stopper
⑨Upper track
Assembling parts
2-1 Disassembling Upper rollers①
Remove Upper roller bracket and holder
2
2-2 Assembling parts
(1) Insert into the track two Upper roller①and Upper stopper②in the
order shown in below figure.
(2) Tape around rollers and upper track to prevent drop of inserted parts.
Installing Upper track⑨and Floor guide S③
3-1 Installing Upper track⑨
Confirm that leading edge of the upper track is in same direction as
the leading edge of the door.
Fix the upper track with attached screws 5×40.
3-2 Installing Floor guide S③
Install the Floor guide so that it stays under the door when it is
opened or closed.
3
*
Bind head tapping
screw 4×16

8
Hex key (3 mm)
Hexagon socket button head screw M5 x 16 (Accessory of ④)
Spring lock washer 5 (Accessory of ④)
Plain washer 5 (Accessory of ④)
Bracket
④Plate nut
⑦Upper Horizontal frame
125
125
Bottom side
⑦Horizontal frame (lower)
⑤Corner part
⑥Hexagon socket countersunk
head screw M4 x 25
⑥Hexagon socket head
cap screw M6 x 30
⑧Vertical frame
4-1 Preparation of Horizontal frame⑦- Upper
Assembling door
4
Set the Bracket to upper Horizontal frame ⑦, using Plate nut ④.
The distance from the edge and Bracket center should be 125 mm.
4-2 Assembly of Horizontal frame⑦(lower) and Vertical frame⑧
・Coat screw threads with anti-loose material such as "thread locking".
・During door installation, handle the glass carefully to prevent injury.
Caution

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⑩Gasket
⑩Gasket
Horizontal length: DW (Door width) - 50
Vertical length: GH (Glass height)
Glass
Bottom side
Glass
⑬Gasket
Horizontal length: DW (Door width) - 50
⑥Hexagon socket head
cap screw M4 x 30
⑫Intermediate support
Bottom side
4-3 Insertion of glass - Step 1
4-4 Assembly of Intermediate support ⑫, when used

10
Glass
Glass
⑬Gasket
Horizontal length: DW (Door width) - 50
⑩Gasket
Vertical length: GH (Glass height)
Bottom side
Glass
Glass
⑩Gasket
Horizontal length: DW (Door width) - 50
⑥Hexagon socket head
cap screw M6 x 30
⑤Corner part
⑦Horizontal frame (upper)
⑥Hexagon socket countersunk
head screw M4 x 25
Top side
Bottom side
4-5 Insertion of glass - Step 2, when Intermediate support is used
4-6 Assembly of Horizontal frame⑦(upper)
When using more than two Intermediate supports, repeat procedures 4-4 to 4-5.

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Glass
Glass
⑩Gasket
Vertical length: GH (Glass height)
⑥Hexagon socket head
cap screw M6 x 30
⑤Corner part
⑥Hexagon socket countersunk
head screw M4 x 25
⑥Hexagon socket head
cap screw M4 x 30
Bottom side
Top side
Glass
Glass
⑪Edge cover
Length: LV
(Vertical frame⑧)
Use synthetic rubber
adhesive in a few
places to prevent the
Edge cover⑪from
shifting.
Top side
Bottom side
Spatel
4-7 Assembly of Vertical frame⑧
Bend the Edge cover⑪
between your fingers
and press it into the side
of the Vertical frame.
4-8 Assembly of Edge covers⑪
You may find the Gasket coming off from the frame.
In such case, use a Spatel or something to push it in and be careful not to
scratch the glass.
Before attaching the Edge covers, make sure the frame is not biased
or skewed, and that all bolts are tight.
Make sure the parts are firmly assembled and there is no warping or
skewing.
Caution

12
③Floor guide S
Hanging the door
5
(1) Put a support below the door to be hanged. Tilt the door as shown in the
figure, and set the Floor guide S③to the groove of the bottom Horizontal
frame⑦.
(2) Push the door and set the hanger bolts as shown in the figure below.
（1）
（2）
（2）
（2）
Be sure to have someone with knowledge
and experience assist you.
Caution

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Right angle
Pull the wrench at a right angle
away from the door.
*
Up
Down
PP
PP
①Holder
Position fix screw
②Upper stopper
Catch force adjust screw
Weak
①Upper roller
Strong
(1) Remove the support under the door.
(2) Turn the bolt and adjust the height of the door.
The height adjustment range is +4 mm to -4 mm from factory setting
(totally 8 mm).
(Tool: nominal 10 wrench, max. 6 mm thick)
(4) Insert the Holder as shown below.
(3) After adjusting the door, pull the wrench at a right angle away from the door.
Make sure the width across flats of the bolt head is as shown in the figure*.
Adjustment of door height
6
Fixing Upper stopper and adjustment
(1) Fix Upper stopper②with the door fully closed.
Set the position of upper stopper such that upper rollerin the track
contacts with upper stopper, tighten position-set screw with Phillips
head driver#2.
(2) Using Phillips head driver#2, adjust door catch force by the adjust
screw.
(3) Fix another stopper and adiust it at opposite end in the similar
manner.
7

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TROUBLESHOOTING
HOW TO REMOVE DOOR
Periodical
Inspection
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
(1) Put a support under the door.
(2) Pull out the Holder.
(4) Remove the door from the Bottom guide.
(3) Pull out the Upper roller from the Bracket.
（①）
Holder
2016.10 0584-4
Trouble Checkpoint Solution
Abnormal noise during
operation
Check if door touches other parts. Provide necessary space between door and adjacent objects.
Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation Check if door bottom contacts with floor. Confirm that track fixing screws are not loosened. Adjust door height 6 – 13 mm
between door bottom and floor.
Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Adjust position of floor guide or stopper.
Check if door is warped. Use a door without warp.
Door does not move. Check track retaining screws for looseness. Roller touches with screw.
Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset upper track horizontally.