Lippert Thule 5200 Use and care manual

Rev: 07.11.2022 Page 1 CCD-0006247
THULE 5200 AWNING MOTOR
REMOVAL/REPLACEMENT
TI-424
AWNINGS
Purpose
This document outlines the removal and replacement of the Thule 5200 Awning motor.
Safety
Read and understand all instructions before installing or operating this product. Adhere to all safety labels.
This document provides general instructions. Many variables can change the circumstances of any procedure,
i.e. the degree of difficulty involved in the service operation and the ability level of the individual performing
the operation. In the event the skill level required is too advanced or the procedure too difficult, a certified
technician should be consulted before performing the necessary operation. Failure to correctly install, remove
or service the system may result in voiding the warranty, inflicting injury or even death.
Procedure
1. Extend the awning 12" - 18 " inches (Fig. 1).
Fig. 1
Fig. 2
A
A
• Ladder
• Star screwdriver (various sizes)
• Adjustable straps
• Duct tape
Resources Required
2. Secure the arms on both sides of the awning with adjustable straps (Fig. 2A) to keep the awning from
opening. Secure the straps with duct tape to keep the straps from sliding along the arms.

Rev: 07.11.2022 Page 2 CCD-0006247
THULE 5200 AWNING MOTOR
REMOVAL/REPLACEMENT
TI-424
AWNINGS
3. Remove the two screws securing the motor cover to the motor (Fig 3).
4. Remove the motor cover from the awning roll tube by gently prying it out of the notches (Fig. 4).
Fig. 3 Fig. 4
Fig. 5
5. Using a star screwdriver, remove the three screws holding the motor in place (Fig. 5A) and set the
screws aside for later use.
A
A
Screws
Notches
Motor Cover
A

Rev: 07.11.2022 Page 3 CCD-0006247
As a supplier of components to the RV industry, safety, education and customer satisfaction are our primary concerns. Should you have
any questions, please do not hesitate to contact us at 432-LIPPERT (432-547-7378) or by email at [email protected]. Self-help tips,
technical documents, product videos and a training class schedule are available at lippert.com or by downloading the LippertNOW app.
TI-424
AWNINGS
THULE 5200 AWNING MOTOR
REMOVAL/REPLACEMENT
Fig. 6
6. Remove the motor from the square rod and awning roll tube (Fig. 6).
A
A
Fig. 7
7. Remove the trim piece (Fig. 7B) by unscrewing the two screws (Fig. 7A) securing the trim piece and set
the trim piece and screws aside for later use.
B
8. Install the trim piece on the new motor using the two previously-removed screws.
9. Align the square rod with the new motor and insert the motor onto the square rod.
10. Install the previously-removed three screws to secure the motor.
NOTE: When reinserting the motor screws, start all three in the holes and then go back and fully tighten.
11. Reinstall the motor cover using the two previously-removed screws.
12. Remove adjustable straps and duct tape.