MacDon D65 User manual

169603 RevisionB
Model D65
Harvest Header®
for Self-Propelled Windrowers
UNLOADING and
ASSEMBLY INSTRUCTIONS
for
NORTH AMERICAN SHIPMENTS
Published: September, 2012

169603 2Revision B
INTRODUCTION
This instructional manual describes the unloading, set-up and pre-delivery requirements for the MacDon
D65 Harvest Headers®for MacDon M Series Self-Propelled Windrowers.
Some sections apply to multipleheader configurationsand sizes.Carefully followthe instructions foryour specific
header. Use the Table of Contents to guide you to specific areas. Retain this manual for future reference.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR
USE THE MACHINE.
MACDON
D65 HARVEST HEADER
®

TABLE OF CONTENTS
Section/Title Page
169603 3RevisionB
INTRODUCTION........................................................................................................................................................2
GENERAL SAFETY ..................................................................................................................................................4
RECOMMENDED TORQUES ...................................................................................................................................6
A.GENERAL..........................................................................................................................................6
B.SAE BOLTS.......................................................................................................................................6
C.METRIC BOLTS................................................................................................................................6
D.HYDRAULIC FITTINGS.....................................................................................................................7
CONVERSION CHART .............................................................................................................................................9
STEP 1. UNLOAD HEADER..................................................................................................................................10
STEP 2. LOWER HEADER....................................................................................................................................11
A.SINGLE REEL HEADERS...............................................................................................................11
B.DOUBLE REEL HEADERS.............................................................................................................12
STEP 3.REMOVE SHIPPING SUPPORTS.......................................................................................................13
STEP 4.INSTALL REEL LIFT CYLINDERS .....................................................................................................15
STEP 5.ATTACH TO WINDROWER ................................................................................................................18
STEP 6.CONNECT CENTER-LINK ..................................................................................................................20
STEP 7.CONNECT HYDRAULICS...................................................................................................................22
STEP 8.ATTACH CAM ARMS..........................................................................................................................24
STEP 9.INSTALL CROP DIVIDERS.................................................................................................................25
STEP 10.TRIM DRAPER DEFLECTORS...........................................................................................................26
STEP 11.ADJUST TRANSPORT LIGHTS..........................................................................................................26
STEP 12.INSTALL OPTIONS.............................................................................................................................26
STEP 13.ADD BALLAST....................................................................................................................................27
STEP 14.PRE-DELIVERY INSPECTION............................................................................................................28
A.TIRE PRESSURE (Transport and Stabilizer Wheel Options).........................................................28
B.WHEEL BOLT TORQUE (Transport and Stabilizer Wheel Options) ..............................................28
C.SICKLE DRIVE BOX .......................................................................................................................28
D.SICKLE DRIVE BELT TENSION.....................................................................................................29
I.NON-TIMED DRIVE: SK and DK..............................................................................................29
II.TIMED DRIVE: DK....................................................................................................................29
E.REEL CENTERING.........................................................................................................................30
F.DRAPER TENSION.........................................................................................................................31
G.SKID SHOE SETTINGS..................................................................................................................32
H.HEADER LEVELLING.....................................................................................................................32
I.REEL TINE TO CUTTERBAR CLEARANCE..................................................................................33
J.DRAPER SEAL................................................................................................................................35
K.ENDSHIELDS..................................................................................................................................36
L.LUBRICATE HEADER.....................................................................................................................38
M.MANUALS .......................................................................................................................................41
STEP 16.RUN-UP THE HEADER.......................................................................................................................42
STEP 17.POST RUN-UP CHECKS.....................................................................................................................43
A.KNIFE ..............................................................................................................................................43

SAFETY
169603 4Revision B
GENERAL SAFETY
CAUTION
The following are general farm safety
precautions that should be part of your
operating procedure for all types of
machinery.
Protect yourself:
When assembling, operating and
servicing machinery, wear all the
protective clothing and personal
safety devices that COULD be
necessary for the job at hand. Don't
take chances.
You may need:
ohard hat
oprotective shoes with slip
resistant soles
oprotective glasses or goggles
oheavy gloves
owet weather gear
orespirator or filter mask
ohearing protection
Be aware that prolongedexposure
to loud noise can cause
impairment or loss of hearing.
Wearing a suitable hearing
protective device such as ear
muffs (A) or ear plugs (B) protects
against objectionable or loud
noises.
Be aware that accidents often happen
when the Operator is tired or in a
hurry to get finished. Take the time to
consider the safest way. Never ignore
warning signs of fatigue.
Provide a first-aid kit for use in case
of emergencies.
Keep a fire extinguisher on the
machine. Be sure the extinguisher is
properly maintained and be familiar
with its proper use.
Wear close-fitting
clothing and cover
long hair. Never
wear dangling items
such as scarves or
bracelets.
Keep hands, feet,
clothing and hair
away from moving parts. Never
attempt to clear obstructions or
objects from a machine while the
engine is running.
Keep all shields in place. Never alter
or remove safety equipment. Make
sure driveline guards can rotate
independently of the shaft and can
telescope freely.
(continued next page)
A B

SAFETY
169603 5Revision B
Use only service and repair parts
made or approved by the equipment
manufacturer. Substituted parts may
not meet strength, design, or safety
requirements.
Do not modify the machine.
Unauthorized modifications may
impair the function and/or safety and
affect machine life.
Stop engine, and remove key from
ignition before leaving Operator's seat
for any reason. A child or even a pet
could engage an idling machine.
Keep the area used for servicing
machinery clean and dry. Wet or oily
floors are slippery.
Wet spots can be dangerous when
working with electrical equipment. Be
sure all electrical outlets and tools are
properly grounded.
Use adequate light for the job at hand.
Keep machinery clean. Do not allow
oil or grease to accumulate on service
platforms, ladders or controls. Clean
machines before storage.
Never use gasoline, naphtha or any
volatile material for cleaning
purposes. These materials may be
toxic and/or flammable.
When storing machinery, cover sharp
or extending components to prevent
injury from accidental contact.