Motorline professional SIGMA X Instruction Manual

v.
REV. /
SIGMA X EN
USER / INSTALLER'S MANUAL
SIGMA X

1B
4A
4B
5A
5B
6
18
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20
9A
7B
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11
15A
7A
9B
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1A 1B
ENEN
ADJUST THE SPRINGS
INSTALLATION MAP
MOTOR AND FLASHING LIGHT CONNECTIONS
PHOTOCELL CONNECTIONS AND SAFETY EDGE
INSTRUCTIONS FOR FINAL CONSUMERS / SPECIALIZED TECHNICIANS
SPRING DIRECTION
FOUNDATION
EXCHANGE  SPRINGS FOR  SPRING
BOOM MOUNTING
TESTING SPRING ADJUSTMENT
REMOVE COVER AND PROFILES
SPRING POSITION
AUTOMATISM INSTALLATION
FIX BAR SUPPORTS
POWER CABLE
ADJUST STOPPERS
FINETUNING THE LIMIT SWITCHES
APPLY PROFILES AND COVER
TECHNICAL CHARACTERISTICS
COMPONENTS
FLASHING LIGHT
MANUAL OPENING / CLOSING
. SAFETY INSTRUCTIONS
. AUTOMATISM
. INSTALLATION
. CONNECTIONS
. TROUBLESHOOTING
00. CONTENT
INDEX ATENTION:
ADJUSTING TABLES
01. SAFETY INSTRUCTIONS
This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the
European Parliament and of the Council, of 8 June 2011, on
the restriction of the use of certain hazardous substances
in electrical and electronic equipment and with Delegated
Directive (EU) 2015/863 from Commission.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the
product and electronic accessories (eg. Charger, USB cable,
electronic material, controls, etc.) should not be disposed
of as other household waste at the end of its useful life. To
avoid possible harm to the environment or human health
resulting from the uncontrolled disposal of waste, separate
these items from other types of waste and recycle them
responsibly to promote the sustainable reuse of material
resources. Home users should contact the dealer where
they purchased this product or the National Environment
Agency for details on where and how they can take these
items for environmentally safe recycling. Business users
should contact their vendor and check the terms and
conditions of the purchase agreement. This product and
its electronic accessories should not be mixed with other
commercial waste.
This marking indicates that the product and electronic
accessories (eg. charger, USB cable, electronic material,
controls, etc.) are susceptible to electric shock by direct or
indirect contact with electricity. Be cautious when handling
theproductandobserveallsafetyproceduresinthismanual.

2A EN
01. SAFETY INSTRUCTIONS
GENERAL WARNINGS
•This manual contains very important safety and usage information.
Read all instructions carefully before beginning the installation/
usage procedures and keep this manual in a safe place that it can be
consulted whenever necessary.
•This product is intended for use only as described in this manual. Any
other enforcement or operation that is not mentioned is expressly
prohibited, as it may damage the product and put people at risk
causing serious injuries.
•Thismanual is intendedfirstlyforspecialized technicians, and does not
invalidate the user’s responsibility to read the “User Norms” section in
order to ensure the correct functioning of the product.
•The installation and repair of this product may be done by qualified
and specialized technicians, to assure every procedure are carried
out in accordance with applicable rules and norms. Nonprofessional
and inexperienced users are expressly prohibited of taking any action,
unless explicitly requested by specialized technicians to do so.
•Installations must be frequently inspected for unbalance and the
wear signals of the cables, springs, hinges, wheels, supports and other
mechanical assembly parts.
•Do not use the product if it is necessary repair or adjustment is
required.
•When performing maintenance, cleaning and replacement of parts,
the product must be disconnected from power supply. Also including
any operation that requires opening the product cover.
•The use, cleaning and maintenance of this product may be carried
out by any persons aged eight years old and over and persons whose
physical,sensorialormentalcapacitiesarelower,orbypersonswithout
any knowledge of the product, provided that these are supervision
and instructions given by persons with experienced in terms of usage
of the product in a safe manner and who understands the risks and
dangers involved.
•Children shouldn’t play with the product or opening devices to avoid
the motorized door or gate from being triggered involuntarily.
WARNINGS FOR TECHNICIANS
•Before beginning the installation procedures, make sure that you have
all the devices and materials necessary to complete the installation
of the product.
•You should note your Protection Index (IP) and operating temperature
to ensure that is suitable for the installation site.
•Provide the manual of the product to the user and let them know how
to handle it in an emergency.
•If the automatism is installed on a gate with a pedestrian door, a door
locking mechanism must be installed while the gate is in motion.
•Do not install the product “upside down” or supported by elements do
not support its weight. If necessary, add brackets at strategic points
to ensure the safety of the automatism.
•Do not install the product in explosive site.
•Safety devices must protect the possible crushing, cutting, transport
and danger areas of the motorized door or gate.
•Verify that the elements to be automated (gates, door, windows,
blinds, etc.) are in perfect function, aligned and level. Also verify if the
necessary mechanical stops are in the appropriate places.
•The centralmust be installed on asafe place ofany fluid (rain, moisture,
etc.), dust and pests.
•You must route the various electrical cables through protective tubes,
to protect them against mechanical exertions, essentially on the
power supply cable. Please note that all the cables must enter the
central from the bottom.
•If the automatism is to be installed at a height of more than 2,5m from
the ground or other level of access, the minimum safety and health
requirements for the use of work equipment workers at the work of
Directive 2009/104/CE of European Parliament and of the Council of 16
September 2009.
•Attach the permanent label for the manual release as close as possible
to the release mechanism.

3A EN
01. SAFETY INSTRUCTIONS
•Disconnect means, such as a switch or circuit breaker on the electrical
panel, must be provided on the product’s fixed power supply leads in
accordance with the installation rules.
•If the product to be installed requires power supply of 230Vac or
110Vac, ensure that connection is to an electrical panel with ground
connection.
•The product is only powered by low voltage satefy with central (only
at 24V motors)
WARNINGS FOR USERS
•Keep this manual in a safe place to be consulted whenever necessary.
•If the product has contact with fluids without being prepared, it must
immediately disconnect from the power supply to avoid short circuits,
and consult a specialized technician.
•Ensure that technician has provided you the product manual and
informed you how to handle the product in an emergency.
•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,
turn off the power and do not use it until all safety conditions have
been met.
•In the event of tripping of circuits breakers of fuse failure, locate
the malfunction and solve it before resetting the circuit breaker or
replacing the fuse. If the malfunction is not repairable by consult this
manual, contact a technician.
•Keep the operation area of the motorized gate free while the gate in in
motion, and do not create strength to the gate movement.
•Do not perform any operation on mechanical elements or hinges if the
product is in motion.
SYMBOLS LEGEND:
• Important safety
notices
• Useful information
• Programming
information
• Potentiometer
information
• Connectors
information
• Buttons
information
RESPONSABILITY
•Supplier disclaims any liability if:
•Product failure or deformation result from improper installation
use or maintenance!
•Safety norms are not followed in the installation, use and
maintenance of the product.
•Instructions in this manual are not followed.
•Damaged is caused by unauthorized modifications
•In these cases, the warranty is voided.
MOTORLINE ELECTROCELOS SA.
Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
Barcelos, Portugal

370mm
353mm
255mm
827mm
1150mm
847mm 107mm
4A 4B
ENEN
02. AUTOMATISM
COMPONENTS
02. AUTOMATISM
TECHNICAL CHARACTERISTICS
Automatism technical specifications:
• Control board
inside • Built-in flashing light
•2 FALK remote controls
•Barrier Door Key
• MF30 Photocells
• User Manual
• Boom mounting
accessories
• Barrier fixing plate
• Barrier
• Barrier boom
SIGMA X is an electromechanical barrier designed to control vehicle access to private,
industrial or commercial areas.
4M 6M
• Power 150W
• Barrier power 110/230Vac 50/60Hz
• Motor voltage 24Vdc
• Noise LpA <= 50dB (A)
• Operating Temperature -25°C to 55°C
• Protection Class IP55
• Working Frequency 80%
• Rotational Speed 4,6 RPM 3,5 RPM
• Opening / Closing Time 4,5 seconds 6 seconds
* The components shown may not be part of the standard kit.

2
1
3
4
1
2
3
4
2
1
5A 5B
ENEN
This barrier has two RGB flashing light integrated in the top cover, for emission of red, green and blue
colors.
These colors are used to signal different barrier states more clearly.
In an emergency or during the barrier installation / adjustment phase, it may be necessary to move
the boom manually. To manually open / close the barrier, follow the instructions below:
02. AUTOMATISM 02. AUTOMATISM
FLASHING LIGHT MANUAL OPENING / CLOSING
FLASHES GREEN LIGHT
During the opening maneuver
PERMANENT BLUE LIGHT
During the pause time while open
FLASHES RED LIGHT
During the closing maneuver
PERMANENT YELLOW LIGHT
When the barrier is closed and the twilight
sensor detects low light (at night or in dark
areas).
DETAIL
Barrier
Flashing light
1
Under no circumstances should you put your
hands on the movement axis of the motor and
springs when the barrier is connected to the
power supply.
OPEN DOOR
Insert the key into the barrier lock
and turn it  to open the door.
1
2
3
4
2
3
4
UNLOCK THE BARRIER
With the barrier locked, push the crank
in, turn   to the left and release
so that the crank goes down to the
unlocked position.
UP / DOWN BOOM
With the motor in the unlocked position,
simply turn the crank to raise or lower the
boom.
BLOCK THE BARRIER
With the barrier unlocked, push the crank
inwards, turn   to the right and release so
that the crank descends to the locked position.

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15
5
1
4
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13
EN
03. INSTALLATION
INSTALLATION MAP
Use rigid and / or flexible tubs, suitable for the installation of electrical cables.
Always separate low voltage cables from 230Vac cables to avoid any interference.
The map shown is for a standard installation, however we do not provide all components (see kit composition
on page 4B). If you need other accessories please contact us.
1 • SIGMA X
2 • Boom
3 • Boom Extension
4 • Photocell support column (not included)
5 • Photocell
6 • Built-in Flashing Light
7 • Control Board
8 • Cover Unlocker
9 • Barrier Cover
10 • Transformer
11 • Manual movement handle
12 • Motor
13 • Spring(s)
14 • Spring support plate
15 • Mounting plate
16 • Fixed Boom Support

1
2
3
5 6
3
4
1
2
355mm
470mm
400mm
7A 7B
ENEN
03. INSTALLATION 03. INSTALLATION
REMOVE COVER AND PROFILES FOUNDATION
• CREATE FOUNDATION
• EXISTING FOUNDATION
Using the mounting plate, mark the holes in
the foundation.
Puncture the foundation at these markings
and apply appropriate wall plugs to secure
the barrier.
Open the door
Insert the key into the outer lock and turn it 
to open the door.
This barrier allows free access to the interior to facilitate the product installation and maintenance
process. To do so, remove the aluminum cover and profiles from the barrier.
Remove door
With the door fully open at 90  pull it upwards
until it comes out of the side profile
Frame the mounting plate with the floor
holes.
Unlock cover
Move the cover lever to the right (as shown) to
unlock the cover.
Remove Side Profiles
Do the same with the side and chrome profiles
to fully release the inside of the barrier.
*If you already have a foundation created,
proceed as follows:
1
2
Place the barrier on the floor mounting
plate, aligning the two with the holes in the
foundation.
Remove cover
Lift the cover carefully so as not to damage the
connecting cables.
Secure the barrier to the foundation with
screws from the inside so that it is fully
fixed and level.
3
4
• REMOVE COVER
• REMOVE PROFILES
1
5
2
6
3
Turn off flashing light connection
Disconnect the flashing light plug cable
integrated in the cover.
4
It is not necessary to remove the rear profile.
Drill a hole of 355x470mm and 400mm
(or greater) deep to create the fixing
foundation.
Fill with concrete and smooth the top.
Apply the motor mounting plate to the
foundation with the cement still fresh (see
page 8).
1
2
3

8
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2
1
5
24
EN
AUTOMATISM INSTALLATION
03. INSTALLATION
This adjustment should be done only when the foundation cement is dry to prevent
barrier dislocation.
CEMENT MUST BE FRESH
IN STEPS 1 AND 2
Mount the bolts and screws to the mounting
plate as exemplified in step .
With the cement still fresh, apply the fixing plate
so that the bolts and the female studs enter at
least 65mm into the cement.
*If you are installing the barrier on an existing
foundation, bolt the mounting plate to the floor
using screws and dowels as shown on page 7B
(not supplied in the kit).
Using a level, make sure the plate is perfectly
horizontal.
Once the cement has dried, remove the upper
females to apply the barrier.
Route the electrical cables to connect the motor to the accessories and power supply. Leave cables
of a length that ensures easy connection to the control board at the top of the barrier.
Position the barrier on the plate leaving it centered and secure it by tapping the screws inside the
barrier.
1
2
3
4
5
Min. 65mm
• ADJUST BARRIER POSITION
*Once fixed at the ground, the SIGMA X is ready to allow a position adjustment of a few
millimeters. Adjustment is made by rotating the barrier in relation to its center.
Allow the plate clamping females some
clearance to rotate the barrier.
Allow the plate clamping females some
clearance to rotate the barrier.
Retighten the females to secure the barrier
in the set position.
1
2
3
1

9A 9B
ENEN
03. INSTALLATION 03. INSTALLATION
SPRING DIRECTION SPRING POSITION
If you order the SIGMA X without specifying the position of the boom, it will be mounted on the
right (DX).
If the boom is not in the desired position, follow the instructions on page 10 to reverse the
opening / closing direction.
If you order the SIGMA X for a 6 meter boom (SIGMA - X6) it will be mounted with 2 springs.
If it is for a 4 meter boom (SIGMA - X4) follow the instructions on page 10 to change to 1 spring.
• 2 Springs
• M8 screws at the top (tighten on the joint bearing plate)
• M16 screws at the bottom (tighten in the large holes
in the structure plate)
• 1 Spring
• M16 screw on top (tighten directly on the joint bearing)
• M8 screw at the bottom (tighten in the small hole in the
structure plate)
• Springs on the right side • Springs on the left side
SIGMA  X SIGMA  X
LEFT BOOM RIGHT BOOM