Pfeiffer Vacuum EVI 105 PI User manual

Instruction Sheet
Incl. Manufacturer's Declaration
Angle Valve (Insert Valve)
electropneumatically operated, bellows sealed
EVI 105 PI
BP 805 058 BE (0208)
Product Identification
In all communications with Pfeiffer Vacuum, please specify
the information on the product nameplate. For convenient
reference copy that information into the space provided
below.
Typ:
No:
F-No:
Pfeiffer Vacuum, D-35614 Asslar
Validity
This document applies to products with part number
PFH17241.
The part number (No.) can be taken from the product name-
plate.
We reserve the right to make technical changes without prior
notice.
All dimensions in mm.
Intended Use
The angle valve is universally used in vacuum systems.
Functional Principle
The EVI 105 PI is opened electropneumatically and closed by
a prestressed pressure spring.
Pressure spring for
closing the valve
Compressed air outlet
Pneumatic
actuator
Compressed air inlet
Power conection
Control valve
(closes, or remains closed,
on power loss)
It closes automatically in the event of a power or compressed
air failure.
Safety
Symbols Used
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and
environmental damage.
Caution
Information on correct handling or use. Disregard can lead
to malfunctions or minor equipment damage.
Personnel Qualifications
Skilled personnel
All work described in this document may only be carried out
by persons who have suitable technical training and the
necessary experience or who have been instructed by the
end-user of the product.
General Safety Instructions
· Adhere to the applicable regulations and take the neces-
sary precautions for the process media used.
Consider possible reactions between the materials
(®"Technical Data") and the process media.
· Adhere to the applicable regulations and take the neces-
sary precautions for all work you are going to do and con-
sider the safety instructions in this document.
· Before beginning to work, find out whether any vacuum
components are contaminated. Adhere to the relevant re-
gulations and take the necessary precautions when hand-
ling contaminated parts.
Communicate the safety instructions to all other users.
Liability and Warranty
Pfeiffer Vacuum assumes no liability and the warranty
becomes null and void if the end-user or third parties
· disregard the information in this document
· use the product in a non-conforming manner
· make any kind of interventions (modifications, alterations
etc.) on the product
· use the product with accessories not listed in the corres-
ponding product documentation.
The end-user assumes the responsibility in conjunction with
the process media used.
Technical Data
Nominal diameter 5 mm
Fixing devices 3 claw grips
Nominal voltage
Nominal power
Duty cycle
24 VDC ±10%
1 W
100% (i.e. continuous duty possible)
Compressed air
Connection
Pressure range
Volume
instant push-in fitting, ø4 mm
4 … 8 bar overpressure
0.24 cm3
Protection class IP 65 according to DIN 40 050
Conductance for air
Molecular flow
Laminar flow
0.4 l/s 1)
4 l/s 1)
Mounting orientation any
Switching frequency
max.
Cycles to first main-
tenance
150 / min 2)
»1,500,000 3)
Tightness 1×10-9 mbar l/s
Pressure range 1×10-8 mbar … 3 bar (absolute)
Resistance to pressure 4 bar (absolute)
Pressure difference Dp
In closing direction
In opening direction
Opens against Dp
3 bar
3 bar
3 bar (compressed air:
4 bar overpressure)
Closing time
Opening time
35 ms
35 ms
(Dp = 0 bar,
compressed air:
4 bar overpressure)
Temperatures
Ambiance
Bakeout
5 °C 4) … 40 °C
150 °C (actuator 80 °C, pilot
valve de-energized)
Materials
Bellows
Actuator
Seals
stainless steel 1.4301
anodized aluminum
FPM
Weight 0.1 kg
1) Depending on customer's connection.
2) With pressure difference Dp = 0 bar.
3) Under clean operating conditions.
4) –15 °C, if the ambiance is free of condensable gases.
Dimensions [mm]
ø4
10.3
34
4
3.529
32300
38
0.18 mm2
(AWG 24)
3
×
1
2
0
°
Recommended flow direction
Compressed air inlet
Compressed air outlet with silencer
Electrical connection
Protective lid

Installation
Vacuum Connection
Caution
Caution: vacuum component
Dirt and damages impair the function of the vac-
uum component.
When handling vacuum components, take ap-
propriate measures to ensure cleanliness and
prevent damages.
Caution
Caution: dirt sensitive area
Touching the product or parts thereof with bare
hands increases the desorption rate.
Always wear clean, lint-free gloves and use
clean tools when working in this area.
Space required
50
Preparing the valve seat
Mount the EVI 105 PI into the valve seat, which has to be
prepared as indicated below.
1.2
2.5 ±0.05
R1
ø5
14.2
7
1.5
±0.03
ø4.9 +0.1
0
N6 C
17
±0.1
ø18+0.15
0
ø24+0.15
0
ø38
R0.4
N6
C
Without burr
(e.g. R0.2)
M3 (3×120°)
Machining sign:
centrically machined and
roughness value £0.8 mm (N6)
Cleaning the valve seat
DANGER
Caution: cleaning agents
Cleaning agents can be detrimental to
health and environment.
Adhere to the relevant regulations and take
the necessary precautions when handling
cleaning agents and disposing of them.
Consider possible reactions with the prod-
uct materials (®"Technical Data").
· Carefully clean the valve seat with a grease solving,
non-scouring cleaner.
· After cleaning, the valve seat should preferably be
rinsed with alcohol and subsequently heated to
»50 °C in an oven or with an industrial blower.
· Carefully clean the sealing surfaces with a lint-free
cloth moistened with alcohol. Allow them to dry.
Installing the valve
Insert the O-ring into the lining groove without twisting
it.
O-ring, FPM
ø18.77×1.78 mm
(enclosed)
Remove the protective lid and insert the valve into the
valve seat.
Keep the protective lid.
Fasten the valve to the valve seat.
Size 2.5 mm
enclosed
Compressed Air Connection
p
DANGER
Caution: compressed air
Unprofessionally handling compressed air can
cause physical injury.
Adhere to the relevant regulations and take the
necessary precautions when handling com-
pressed air.
Caution
Specifications for the plastic tube:
· ø4 mm
· bursting pressure ³10 bar (overpressure)
· material: PA soft or PU
Caution
To ensure leak tightness
· cut the plastic tube square
· make sure the outside of the plastic tube is
not damaged.
Insert the plastic tube into the instant push-in fitting until the
mechanical stop is reached and check the connection by
gently pulling.
The compressed air must meet the following speci-
fications:
· free of oil
· dry
· free of particles >10 mm
· 4 … 8 bar (overpressure)
Electrical Connection
Before connecting or disconnecting the product, turn
off the control system.
24 VDC
red
black
Be careful to correctly connect the poles.
bp805058be (0208)
Original: German BP 805 058 BD (0207)

Operation
The product is ready for operation as soon as it has been
installed.
Valve positions
open
closed
Valve positionNominal voltage
supplied
supplied
not supplied
not supplied
Compressed air
not supplied
supplied
supplied
not supplied
In the event of a power failure, the pilot valve can be
manually actuated with the emergency button, if
compressed air is supplied:
· Open the valve by pressing the emergency button
· Close the valve by releasing the emergency
button.
Emergency button
Pressure difference Dp in closing direction
Caution
Closing direction
Caution: pressure differ-
ence
At Dp > 3 bar the valve
may be damaged.
Avoid pressure differences
Dp > 3 bar.
Pressure difference Dp in opening direction
Caution
Opening direction
Caution: pressure differ-
ence
At Dp > 3 bar the valve is
opened.
Avoid pressure differences
Dp > 3 bar.
Opens against a pressure difference Dp
Caution
Opening
Caution: pressure differ-
ence
At Dp > 3 bar the valve
may be damaged.
Avoid pressure differences
Dp > 3 bar.
Deinstallation
DANGER
Caution: contaminated parts
Contaminated parts can be detrimental to health
and environment.
Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant
regulations and take the necessary precautions
when handling contaminated parts.
DANGER
Caution: compressed air
Physical injury can result if a pressurized com-
pressed air line is disconnected.
Before doing any work, turn off the compressed
air supply and relieve the compressed air lines.
Caution
Caution: vacuum component
Dirt and damages impair the function of the
vacuum component.
When handling vacuum components, take
appropriate measures to ensure cleanliness and
prevent damages.
Caution
Caution: dirt sensitive area
Touching the product or parts thereof with bare
hands increases the desorption rate.
Always wear clean, lint-free gloves and use
clean tools when working in this area.
Preconditions
· Vacuum system vented
· Compressed air supply interrupted
· Compressed air line vented
· Control system turned off
Procedure
Disconnect the valve from the control system.
red
black
Press the thrust ring towards the valve and pull the
plastic tube.
Deinstall the valve from the valve seat.
Size 2.5 mm
Protective lid
Maintenance, Repair
See Operating Manual BP 805 054 BE. It can be downloaded
from our website.
Returning the Product
WARNING
Caution: forwarding contaminated products
Contaminated products (e.g. radioactive, toxic,
caustic or microbiological hazard) can be detri-
mental to health and environment.
Products returned to Pfeiffer Vacuum should
preferably be free of harmful substances. Adhere
to the forwarding regulations of all involved
countries and forwarding companies and enclose
a duly completed declaration of contamination.
Products that are not clearly declared as "free of harmful sub-
stances" are decontaminated at the expense of the customer.
Products not accompanied by a duly completed declaration of
contamination are returned to the sender at his own expense.
Disposal
DANGER
Caution: contaminated parts
Contaminated parts can be detrimental to health
and environment.
Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant
regulations and take the necessary precautions
when handling contaminated parts.
N
WARNING
Caution: substances detrimental to the environ-
ment
Products or parts thereof (mechanical and elec-
tric components, operating fluids etc.) can be de-
trimental to the environment.
Dispose of such substances in accordance with
the relevant local regulations.
Separating the components
After disassembling the product, separate its components
according to the following criteria:
· Contaminated components
Contaminated components (radioactive, toxic, caustic, or
biological hazard etc.) must be decontaminated in accor-
dance with the relevant national regulations, separated
according to their materials, and disposed of.
· Other components
Such components must be separated according to their
materials and recycled.

Declaration of Contamination
The service, repair, and/or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has
been submitted. Non-completion will result in delay.
This declaration may only be completed (in block letters) and signed by authorized and qualified staff.
Description of product
Type
Part number
Serial number
Reason for return
Legally binding declaration:
We hereby declare that the information on this form is complete and accurate and that we will assume any further costs that may
arise. The contaminated product will be dispatched in accordance with the applicable regulations.
Organization/company
Address Post code, place
Phone Fax
Email
Name
Date and legally binding signature Company stamp
Copies:
Original for addresee - 1 copy for accompanying documents - 1 copy for file of sender
Operating fluid(s) used (Must be drained before shipping.)
Harmful substances, gases and/or by-products
Please list all substances, gases, and by-products which the product may have come into contact with:
Trade/product name Chemical name
(or symbol)
Precautions associated
with substance
Action if human contact
The product is free of any sub-
stances which are damaging to
health. yes q
Used in copper process
no qyes
qSeal product in plastic bag and
mark it with a corresponding label.
This form can be downloaded
from our website.
2) Products thus contami-
nated will not be ac-
cepted without written
evidence of decontami-
nation.
1) or not containing any amount
of hazardous residues that
exceed the permissible ex-
posure limits
Process related contamination of product:
toxic no q1) yes q
caustic no q1) yes q
biological hazard no qyes q2)
explosive no qyes q2)
radioactive no qyes q2)
other harmful substances no q1) yes q
Manufacturer's Declaration
as defined by the Directive relating to machinery 98/37/EC,
Appendix IIb
We, Pfeiffer Vacuum, hereby declare that putting the in-
complete equipment mentioned below into operation is not
permitted until evidence is given that the system into which
that incomplete equipment shall be installed is in accordance
with the provisions of the EC Directive relating to machinery.
Angle Valve (Insert Valve)
electropneumatically operated, bellows sealed
EVI 105 PI
Part number
PFH17241
Standards
Harmonized and international/national standards and speci-
fications:
· EN 292-1/-2 (Safety of machinery)
· EN 294 (Safety distances to prevent danger
zones being reached by the upper limbs)
· EN 60204-1 (Electrical equipment of machines)
Signature
Pfeiffer Vacuum GmbH, Asslar
22 August 2002
Wolfgang Dondorf
Managing director
Berliner Strasse 43
D–35614 Asslar
Deutschland
Tel [phone]
Fax [phone]
[email protected]
www.pfeiffer-vacuum.de