PI MP113E User manual

PI miCos GmbH, Freiburger Strasse 30, 79427 Eschbach, Germany
Phone [phone], Fax [phone], Email [e-mail], www.physikinstrumente.com/en/
MP113E
M
-5x1 High-Precision Linear Stage
User Manual
Version: 2.0.0
Date: 2022-10-20
This document describes the following linear stages:

M-5x1.DDx:
with ActiveDrive DC motor, linear encoder

M-5x1.DG1:
with DC gear motor, rotary encoder

M-5x1.EC:
with brushless DC motor, rotary encoder

M-5x1.PD1:
with ActiveDrive DC motor, PWM, rotary encoder

M-5x1.PG1:
with DC gear motor, PWM, rotary encoder
x stands for travel range:
1 =
102 mm
2 =
204 mm
3 =
306 mm

The following company names and brands are registered trademarks of Physik Instrumente (PI) GmbH & Co.
KG:
PI®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®, PiezoMove®, PIMikroMove,
NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®, PIMag®, PIHera, Q-Motion®
© 2022 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs, and drawings in
this manual are protected by copyright. With regard thereto, Physik Instrumente (PI) GmbH & Co. KG reserves
all rights. The use of any text, images and drawings is permitted only in part and only when indicating the
source.
Original instructions
First print: 20.10.2022
Document number: MP113E, MMa, LKr, Version 2.0.0
Subject to change. This manual is superseded by any new release. The latest release is available for download
on our website.

1About this Document 1
1.1 Objective and Target Group of this User Manual ...................................................... 1
1.2 Symbols and Typographic Conventions...................................................................... 1
1.3 Definition of Terms..................................................................................................... 2
1.4 Figures ........................................................................................................................ 2
1.5 Other Applicable Documents ..................................................................................... 2
1.6 Downloading Manuals................................................................................................ 3
2Safety 5
2.1 Intended Use .............................................................................................................. 5
2.2 General Safety Instructions ........................................................................................ 5
2.3 Organizational Measures............................................................................................ 6
3Product Description 7
3.1 Model Overview ......................................................................................................... 7
3.2 Product View .............................................................................................................. 9
3.3 Product Labeling....................................................................................................... 10
3.4 Scope of Delivery...................................................................................................... 11
3.5 Optional Accessories ................................................................................................ 11
3.6 Suitable Controllers .................................................................................................. 12
3.7 Technical Features.................................................................................................... 12
3.7.1 Encoder........................................................................................................ 12
3.7.2 Limit Switches.............................................................................................. 12
3.7.3 Reference Switch......................................................................................... 14
3.7.4 Motor Brake................................................................................................. 14
3.7.5 Brushless Motor........................................................................................... 14
3.7.6 Integrated PWM Amplifier .......................................................................... 14
4Unpacking 15
5Installing 17
5.1 General Notes on Installing ...................................................................................... 17
5.2 Attaching the M-5x1 to an Underlying Surface........................................................ 18
5.2.1 Using a Surface with the Hole Pattern of the M-5x1 Base Body ................. 18
5.2.2 Using Adapters for the 25 mm × 25 mm Hole Pattern................................ 20
5.3 Fixing the Load to the M-5x1.................................................................................... 23
5.4 Building a Multi-Axis System .................................................................................... 24
5.4.1 General Notes on Building a Multi-Axis System .......................................... 25
5.4.2 Building an XY system.................................................................................. 26
5.4.3 Building a Z System with an Adapter Bracket.............................................. 28
5.5 Connecting the M-5x1 to a Controller...................................................................... 34
5.6 Connecting the Power Adapter to the M-5x1 .......................................................... 34
Contents

6Startup and Operation 37
6.1 General Notes on Startup......................................................................................... 37
6.2 Startup and Operation of the Positioner.................................................................. 39
6.2.1 M-5x1 Entries in the PI Positioner Database............................................... 39
7Maintenance 41
7.1 General Notes on Maintenance ............................................................................... 41
7.2 Performing Maintenance ......................................................................................... 41
7.3 Cleaning the M-5x1 .................................................................................................. 41
8Troubleshooting 43
8.1 General Notes on Troubleshooting .......................................................................... 43
8.2 Possible Causes and Correction................................................................................ 43
8.3 Moving the Platform by Hand .................................................................................. 45
9Customer Service 47
10 Technical Data 49
10.1 Specifications............................................................................................................ 49
10.1.1 Data Table.................................................................................................... 49
10.1.2 Maximum Ratings........................................................................................ 51
10.1.3 Ambient Conditions and Classifications ...................................................... 51
10.1.4 Limit Switch Specifications .......................................................................... 52
10.1.5 Reference Switch Specifications.................................................................. 52
10.2 Dimensions ............................................................................................................... 53
10.2.1 Positioner M-5x1 ......................................................................................... 53
10.2.2 Hole Pattern of the Motion Platform .......................................................... 54
10.2.3 M-592.10 Adapter Bracket .......................................................................... 55
10.2.4 M-500.206 Adapter Plate ............................................................................ 56
10.2.5 M-590.00 Three-Point Support, Two-Part................................................... 57
10.3 Pin Assignment ......................................................................................................... 59
10.3.1 D-sub 15 (m) Controller Connector ............................................................. 59
10.3.2 M8 (m) Power Adapter Connector.............................................................. 60
11 Old Equipment Disposal 61
12 European Declarations of Conformity 63

1 About this Document
M-5x1 High-Precision Linear Stage Version: 2.0.0 1
1.1 Objective and Target Group of this User Manual
This user manual contains the information needed for using the M-511, M-521, and M-531
(hereafter also referred to as called M-5x1) as intended.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
The latest versions of the user manuals are available for download on our website.
1.2 Symbols and Typographic Conventions
The following symbols and typographic conventions are used in this user manual:
CAUTION
Dangerous situation
Failure to comply could lead to minor injury.
Precautions to avoid the risk.
NOTICE
Dangerous situation
If not avoided, the dangerous situation will result in damage to equipment.
Precautions to avoid the risk.
INFORMATION
Information for easier handling, tricks, tips, etc.
1
About this Document

1 About this Document
2 Version: 2.0.0 M-5x1 High-Precision Linear Stage
Symbol / Label Meaning
1.
2.
Action consisting of several steps with strict sequential order
 Action consisting of one or more steps without relevant sequential
order
 List item
p. 5 Cross-reference to page 5
RS-232 Label on the product indicating an operating element (example: RS-
232 interface socket)
Warning sign on the product which refers to detailed information in
this manual.
1.3 Definition of Terms
Term Explanation
Load Capacity Maximum load capacity in the vertical direction when the positioner is
mounted horizontally. The contact point of the load is at the center of
the motion platform.
Max. push/pull force Maximum force in the direction of motion. Some positioners may
apply higher forces, but this could limit their lifetimes. In the case of
vertical mounting, the specified value (p. 49) for models without a
gearhead and brake only applies when servo mode is switched on.
Incremental position
sensor
Sensor (encoder) for detecting changes of position or changes of
angle. Signals from the incremental position sensor are used for axis
position feedback. After the controller is switched on, referencing
must be done before absolute target positions can be commanded
and reached.
1.4 Figures
For better understandability, the colors, proportions, and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must not
be seen as guaranteed properties.
1.5 Other Applicable Documents
The devices and software tools from PI mentioned in this documentation are described in
separate manuals.

1 About this Document
M-5x1 High-Precision Linear Stage Version: 2.0.0 3
Product Document
C-863.12 DC Motor Controller MS249 User Manual
C-663.12 Stepper Motor Controller MS241 User Manual
C-884 DC Motor Controller MS243 User Manual
C-885 PIMotionMaster C885T0002 User Manual
C-863.12C885 for C-885 PIMotionMaster C863T0004 User Manual
C-863.20C885 for C-885 PIMotionMaster C863T0005 User Manual
The latest versions of the user manuals are available for download on our website.
1.6 Downloading Manuals
INFORMATION
If a manual is missing or problems occur with downloading:
Contact our customer service department (p. 47).
Downloading manuals
1. Open the website www.physikinstrumente.com/en/.
2. Search the website for the product number (e.g., F-511).
3. Click the corresponding product to open the product detail page.
4. Click the Downloads tab.
The manuals are shown under Documentation.
5. Click the desired manual and fill out the inquiry form.
The download link will then be sent to the email address entered.

2 Safety
M-5x1 High-Precision Linear Stage Version: 2.0.0 5
2.1 Intended Use
The M-5x1 is a laboratory device as defined by DIN EN 61010. It is intended for indoor use in an
environment which is free of dirt, oil, and lubricants.
According to its design, the M-5x1 is intended for positioning, adjusting, and shifting loads in
one axis at different velocities. The M-5x1 is not intended for applications in areas where failure
would be a considerable risk for people or the environment.
The M5x1 is intended for horizontal or vertical mounting. For the load limits with vertical
mounting, see "General Notes on Installation" (p. 17).
It is only possible to use the M-5x1 as intended when completely mounted and connected.
The M-5x1 must be operated with a suitable controller (p. 12). The controller is not included in
the scope of delivery of the M-5x1.
2.2 General Safety Instructions
The M-5x1 is built according to state-of-the-art technology and recognized safety standards.
Improper use can result in personal injury and/or damage to the M-5x1.
Use the M-5x1 for its intended purpose only, and when it is in perfect technical
condition.
Read the user manual.
Immediately eliminate any faults and malfunctions that may affect safety (p. 43).
The operator is responsible for installing and operating the M-5x1 correctly.
2
Safety

2 Safety
6 Version: 2.0.0 M-5x1 High-Precision Linear Stage
2.3 Organizational Measures
User manual
Always keep this user manual together with the M-5x1.
The latest versions of the user manuals are available for download on our website
(p. 2).
Add all information from the manufacturer such as supplements or technical notes to
the user manual.
If you give the M-5x1 to a third party, include this user manual as well as all other
relevant information provided by the manufacturer.
Only use the device on the basis of the complete user manual. Missing information due
to an incomplete user manual can result in damage to equipment.
Install and operate the M-5x1 only after you have read and understood this user
manual.
Personnel qualification
The M-5x1 may only be installed, started, operated, maintained, and cleaned by authorized and
appropriately qualified personnel.