PR Lighting DESIGN 150 User manual

DESIGN 150
PR-1150
This product manual contains important information about the safe installation and
use of this projector. Please read and follow these instructions carefully and keep this
manual in a safe place for future reference.
PR LIGHTING LTD
571 Yingbin Road Dashi Panyu Guangzhou 511430, China
http://www.pr-lighting.com

INDEX
SAFE USAGE OF THE PROJECTOR 3
INSTALLING THE PROJECTOR 4
FITTING THE LAMP 4
POWER CONNECTIONS 5
CONTROL CONNECTIONS 5
DMX TERMINATOR 6
DMX CONTROL CHANNEL FUNCTIONS 6
TO SET THE DMX START ADDRESS 6
SETUP OPTIONS 7
SETUP OPTIONS TABLE 7
STAND-ALONE MODE 8
MAINTENANCE 8
KEEPING THE PROJECTOR CLEAN 8
TROUBLESHOOTINGS 8
TECHNICAL DATA 9
LIGHT OUTPUT 10
ELECTRICAL DIAGRAM 10
COMPONENT ORDER CODES 11
Please note that as part of our ongoing commitment to continuous product development, specifications are subject to change
without notice. Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the
course of product improvement. The publishers cannot be held responsible for the accuracy of the information herein, or any
consequence arising from them.
Every apparatus is tested completely and packed properly by the manufacturer. Please make sure the packing and / or the
apparatus is in good condition before your installation and use. Should there be any damage caused by transportation, consult
your dealer and do not use the apparatus. But any damage caused by improper use will not be assumed by the manufacturer
and / or dealer.
ACCESSORIES
THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR
Water proof 3-pin XLR plug (1 PCS)
Water proof 3-pin XLR socket (1 PCS)
Safety cord (1 PCS)
Barndoors (1 SET) (including 4 copper screws and 4 rubber washers, 4 screws and 4 flat washers)
This manual (1 PCS)
Optional: louvres (1 SET)
INTRODUCTION
Thank you for purchasing our product Design 150, PR-1150.
This product manual contains important information about the safe installation and use of this
projector. Please read and follow these instructions carefully and keep this manual in a safe place for
future reference.
The Design 150 is a projector of innovative, compact, silent colour changing, capable of extraordinary
perforamances in terms of colour mixing, reliability and versatility. The projector can be used in
numerous environments and for the most various applications. The product complies to CE norms and
standards and uses international protocol DMX 512. Design 150 can be used as a stand-alone unit or
linked to a controller. The Design 150 are particularly suitable for television studios and theatres, stage
lighting, limelights, backdrops, inside or outside shops and shopping centres, sport and other cultural
applications, and so on.
The Design 150 features 3 kinds of colour filters for CYM colour mixing and 2 blads for shutter/open. It
can be setup easily with the touch-switches and a digital display screen.
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SAFE USAGE OF THE PROJECTOR
When unpacking and before disposing of the carton check there is no transportation damage before
using the projector. Keep the carton well for future possible transportation. Should there be any
damage caused by transportation, consult your dealer and do not use the apparatus.
The projector is suitable for indoor or outdoor use and is splash-proofed, IP65.
The projector is not designed or intended to be mounted directly on to inflammable surfaces.
The projector is only intended for installation, operation and maintenance by qualified personnel.
The projector must be installed in a location with adequate ventilation, at least 50cm from adjacent
surfaces. Be sure that no ventilation slots are blocked.
Do not project the beam onto inflammable surfaces, minimum distance is 3m. 3m
Hot housing surface! Do not touch the housing of the projector with your hand during operation.
Avoid direct exposure to the light from the lamp. The light is harmful to the eye.
Do not attempt to dismantle and/or modify the projector in any way.
Electrical connection must only be carried out by qualified personnel.
Before installation, ensure that the voltage and frequency of power supply match the power
requirements of the projector.
It is essential that each projector is correctly earthed and that electrical installation conforms to all
relevant standards.
Do not connect this device to any dimmer pack.
Make sure that the power-cord is never crimped or damaged by sharp edges. Never let the power-
cord come into contact with other cables. Only handle the power-cord by the plug. Never pull out the
plug by tugging the power-cord.
Keep the lamp clean. Do not touch the lamp glass with bare hand.
The projector should always be installed with a secondary safety fixing. A safety cord is supplied for
this, it should be attached as shown in “installing the projector” section.
The lamp used in this projector is an 150W discharge lamp. After being switched off don’t attempt to
restart the projector until lamp has cooled, this will require approx 15 minutes. Switching the lamp on
and off at short intervals will reduce the life of both the lamp and the projector. But occasional breaks
will prolong the life of the lamp and projector.
Never run the projector without a lamp.
There are no user serviceable parts inside the projector, do not open the housing and never operate
the projector with the covers removed.
Always disconnect from the mains, when the device is not in use or before cleaning it or
before attempting any maintenance work.
NOTE: PLEASE REMOVE THE SPONGE EFFECT LOCKING CYLINDER INSIDE THE
PROJECTOR BEFORE YOUR FIRST OPERATION!
(How to open the access cover please refer to “fitting the lamp” section)
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INSTALLING THE PROJECTOR
The unit was designed to make installation easy: it can be fitted on a floor, wall or ceiling as required
and will operate in any working position, as the head can be rotated through 90°.
Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning.
Always ensure that the structure to which you are attaching the projector is secure and is able to
support a weight of 17.6Kg for each Design 150. For safety the projector should have a secondary
fixing with a safety chain through the 2 secondary safety yokes on the both sides of the unit.
Note: For installing the barndoors, first install the 4 copper screws and sealing rubber washers in the
unit head, and then place the barndoors on the 4 copper screws and fasten them with 4 screws and
flat washes.
FITTING THE LAMP
Loosen the 2 M6 screws and then open the head cover as shown in the figure above.
Appear the lamp holder by letting the colour filters and blades aside from the center.
Plug the lamp into the lamp holder. Note: To avoid premature lamp failure, do not touch the lamp
glass with your fingers. If you touch the lamp during installation, clean it carefully with rubbing alcohol
and a clean, lint-free cloth before operation.
Close the cover and then tighen the 2 M6 screws.
NOTE: The HSD series are high pressure lamps with external igniters ( ). Care should always be
taken when handling these lamps. Always read the manufacturers "Instructions for use" enclosed with
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POWER CONNECTIONS
The unit is supplied with a power cord. Should any other connections be required they must be carried
out with the following configuration.
Earth = Green/Yellow cord
Neutral = Blue cord
Live = Brown cord
CONTROL CONNECTIONS
Connection between controller and projector and between one projector and another must be made
with 2 core screened cable, with each core having at least a 0.5mm diameter. Connection to and from
the projector is via cannon 3 pin XLR plugs and sockets which are included with the projector. The
XLR's are connected as shown in the figure above.
Note, care should be taken to ensure that none of the connections touch the body of the plug or each
other. The body of the plug is not connected in any way. The Design 150 accepts digital control
signals in standard DMX512 (1990) format.
Connect the controller’s output to the first fixture’s input, and connect the first fixture’s output to the
second fixture’s input. The rest may be deduced by analogy. Eventually connect the last fixture’s
output to a DMX terminator as shown in the figure below
Design 150 uses 3-pin XLR plug / socket. If your controller uses 5-pin XLR plug / socket, you should
convert 5-pin plug / socket into 3-pin socket / plug as shown below.
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DMX TERMINATOR
In the Controller mode, the DMX output has to be connected with a DMX terminator at the last fixture
in the chain. This prevents electrical noise from disturbing and corrupting the DMX control signals.
The DMX terminator is simply an XLR connector with a 120Ω(ohm) resistor connected across pins 2
and 3, which is then plugged into the output socket on the last projector in the chain. The connections
are illustrated below.
DMX TERMINATOR CONNECTION
Connect a 120Ω(OHM) resistor across
pins 2 and 3 in an XLR plug and insert
into the DMX OUT socket on the last
unit in the chain.
DMX CONTROL CHANNEL FUNCTIONS
The Design 150 uses 6 DMX channels. They are listed in the following table.
CHANNEL DMX VALUE DESCRIPTION
1 0-255 From black to full open in linear
0-1 Open/Clear
2 2-255 Mix CYM colours from slow to fast
3 0-255 Cyan enters gradually
4 0-255 Magenta enters gradually
5 0-255 Yellow enters gradually
6 0-255 Control motor speeds of cyan, yellow and magenta from fast to
slow
PROJECTOR DMX START ADDRESS
Each Design 150 must be given a DMX start address so that the correct projector responds to the
correct control signals. This DMX start address is the channel number from which the projector starts
to “listen” to the digital control information being sent out from the controller. The Design 150 has 6
channels, so set the No.1 projector’s address 001, No.2 projector’s address 007, No.3 projector’s
address 013, No.4 projector’s address 019, and so on.
TO SET THE DMX START ADDRESS
Press UP or DOWN button to select (address setting), and then press ENTER button. You
will see the flashing, then press UP or DOWN button to get the desired address value. At last,
press ENTER button to save and then press FUNC button to come back (address setting).
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SETUP OPTIONS - PROJECTOR CONFIGURATION
After the projector is switched on, the projector will reset automatically and then the display will show
the DMX start address (if you have already set the DMX start address and saved it, the screen will
display the last setting).
To set or browse through the various Setup Options, press the UP or DOWN button.
Press ENTER button to save your modification or enter sub-option. Press the UP or DOWN button to
modificate the setting values.
Press FUNC button to exit current option and to return to pre-option.
For example, if you want to set digit display brightness 100%, you should press UP or DOWN button
to select (digit display brightness). Press ENTER button to enter value setting (sub-option),
press UP or DOWN button to get (100%), then press ENTER button to save and press
FUNC button to return to . So you successfully set the digit display brightness 100%.
SETUP OPTIONS TABLE
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STAND-ALONE MODE
Press the UP or DOWN button to select (self test), and then press ENTER button to confirm
it. The projector will run in stand-alone mode automatically under programmes have been set.
MAINTENANCE
If the projector’s lens becomes damaged or broken it should be replaced. If the lamp becomes
damaged or deformed in any way it must be replaced. If the light from the lamp appears dim this would
normally indicate that it is reaching the end of its life and it should be changed at once, old lamps run
to the extremity of their life can explode. If the projector does not function, check the power fuse inside
the projector, it should only be replaced by fuse with the same specified value 6.3A/250V (fast blow,
5mmx20mm). On the main PCB inside the projector there is also 2 fuses rated 6.3A/250V and
4A/250V (fast blow, 5mmx20mm) respectively. When change the fuses, please undo the 4 M6
screws on the base of the projector and then open the base cover. Should these be damaged call
a qualified technician before replacement. The projector has thermal protection device that will switch
off the projector in case of overheating.
Any maintenance work should only be carried out by qualified technicians.
KEEPING THE PROJECTOR CLEAN
To ensure the reliability of the projector it should be kept clean. The lens and dichroic colour filters
should also be regularly cleaned to maintain an optimum light output. Do NOT use any type of
solvent on dichroic colour filters.
Cleaning frequency depends on the environment in which the fixture operates: damp, smoke or
particularly dirty surroundings can cause greater accumulation of dirt on the unit’s optics. A soft cloth
and typical glass cleaning products should be used in cleaning. It is recommended to clean the
external optics at least once every 20 days and clean the internal optics at least once every 30 / 60
days.
Do not use any organic solvent, e.g. alcohol, to clean the reflector, colour
filters or housing of the apparatus.
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE ACTION
The projector doesn’t switch
on -The power supply is not present
-The lamp is not working
Check the fuse on the power socket.
Replace the lamp.
The lamp comes on but the
projector doesn’t respond to
the controller
-Wrong DMX configuration
and/or start address
- Defective DMX cable
Make sure that the projector is
correctly configurated.
Replace or repair the DMX cable.
The beam appears dim -Dust or grease contamination
on the optics.
-The lamp is at the end of its
life
Check the optics are clean.
Replace with a new lamp of the
specified type and rating.
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TECHNICAL DATA
VOLTAGES: 100/120/200/220/230/240V AC, 50Hz or 60Hz To Order.
POWER CONSUMPTION:
200W@220V
LAMP: Type : HSD150/70 discharge lamp.
Colour Temperature: 7000ºK
Socket:G12
Manufacturers Rated Lamp Life: 2000 Hours
COLOURS:
CYMcolourmixing
With crossfade effect at various speeds
SHUTTER:
2 Blades for shutter
HEAD MOVEMENT:
90º (manual adjustment)
BEAM ANGLE:
21º
CONTROL:
DMX512: 6 Channels
Stand-Alone Automatic mode
Lamp and Unit time indication
MOTORS:
8 Stepper motors
HOUSING:
Cast aluminium with paint finish (IP65)
WEIGHT:
17.6Kg.
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LIGHT OUTPUT
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ELECTRICAL DIAGRAM

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COMPONENT ORDER CODES
NAME PART NO. REMARK
TRANSFORMER 040030038
THERMOSTAT 190010054 95℃/10A/250V
CAPACITOR 140010011 20µF AC 370V
BALLAST 040070022 150W 1.8A
IGNITOR 040090016 230V/50-60Hz
LAMP 100050037 HSD 150/70
(CYAN AND YELLOW) MOTOR 030040078 17HS0001-02KML Ф5X25X11.3
(MAGENTA AND SHUTTER)
MOTOR 030040077 17HS0001-02KML Ф5X12X11.3
NOTE: You may order all parts of the Design 150 besides the table listed above. When ordering
please state the exact name and part no.. Repairs must be carried out by a qualified technician.

PR Lighting Ltd
571 Yingbin Road Dashi Panyu Guangzhou 511430, China
TEL: [phone]
FAX: [phone]
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P/N: 321010070
Last Revision: 24:06:2003