RASOR FP503 Mounting instructions

PNEUMATIC SCISSORS
USE MANUAL
FP503
FP503

COMPANY
ACKNOWLEDGMENT
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasalwaysbeensynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Alltheparts ofthedeviceshavebeendesignedandproducedtoguaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedusingonlyoriginalsparepartsandcontactingtheheadoffice
foranymaintenancework.
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore
thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile
applications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thanksto theprecious supportof thepromotingpartner,to hispassion,dedicationandgreat
experienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince
thebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
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1.GENERALSAFETY RULES
Thismanualisanintegralpartof pneumaticscissorsFP503 andmust becarefully
readbeforeusingitsinceitgivesimportantindicationswith regardstoitssafe
installation,useandmaintenance.Keepitwith care.
BeforeusingpneumaticscissorsFP503,readcarefullythefollowinggeneral
safetyrules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethatthemachineisintact.Incaseof
doubtdonotusethemandcontactanauthorizedservicecentre.Donotleave
piecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)withinthe
reachof childrenordisabledpersonssincetheyarepotentialsourcesofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,must bekeptawayfromtheworking
area.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwelllightened;
•ALWAYSUSEPNEUMATICSCISSORSFP503PROPERLY.
Usethescissorsonlytocarryouttheworkstheyhavebeendesignedfor;do
notusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingpneumaticscissorsFP503,makesurethateverythingis
installedproperly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize
yoursafetyandcancelsthewarranty.
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ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHT CONVENTIONS
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe
priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitas completeandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedto workinareasatriskof
explosions andathighriskof fire.
Incaseof damageormalfunction,pneumaticscissorsFP503 must not beuseduntil the
CustomerCareTechnicalServicehasrepairedthem.
Theoriginalconfigurationof thepneumaticscissorsmustnot bechangedatall.
Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.
Incaseofnon-complianceimmediatelyinformRasor®.
Alsomakesurethescissorshavenotbeen damagedduringtransport.
CustomerCareTechnicalService
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessoriesitdeemsnecessaryto improvethemachineorto meetmanufacturingor
commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual
immediately.
Informativeletter
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING
EN
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2.TRANSPORTAND PACKING
Thepneumaticscissorsaredeliveredinacarryingcase,insidewhichtherearevariousoptions.
Thecodeoftheorderedproductanditsserialnumberareindicatedoutsidethepackage(see
picture1).Thefollowingaccessories arecontainedinabaginsidethepackage(seepicture2):
1) Hexagonalblade(6sides);
2) Greasetube;
3) Hexagonalwrenchforgrindingwheelnuttightening;
4) Driftforbladedisassembly.
5) Lubricatingoil (15 ml);
6) Rubberhose.
3.PLATE DATA
Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture
below) islocatedonthefrontpartof thepneumaticscissors.
The platemustnotbe removedatall,evenifthe machine isresold.Alwaysreferto
theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhich isappliedto thescissors;suchwarnings
must bestrictlyfollowedbyeveryonedealingwith themachine. Thecompanyisnottobe
heldresponsiblefordamagetoproperty oraccidentstopeoplewhich might occur
iftheabove-mentionedwarnings arenotobserved. Insuch acase, theoperatoris
theonlypersonresponsible.
Serialnumber
Yearofproduction
Model
Motordata
READTHEINSTRUCTIONMANUAL
USE METALGLOVES
USEGOGGLES
SHEARINGRISK
DONOTREMOVE THESAFETY
DEVICES
FP503 SS_________
1900
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EN
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4. PRODUCTDESCRIPTION
ThismanualdescribespneumaticscissorsmodelFP503, whichareusedinorderto quickly
cutfabricsin thetextileindustryandothermaterials.Theyareextremelyversatile,lightand
preciseinthecuttingoperation.Thanksto theuseof anewfoot,thecuttingprocedureis
veryquick andeffective,evenwhenthebendingradius isparticularlynarrow.Onespecial
featureof pneumaticscissorsFP503 istheirabilityto sharpenthebladeineachmoment
withoutdisassemblingitbymeans of agrindingwheelmountedonthescissorshead.After
carryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticscissorsare
providedwithathreadedconnectionformanyairpipeline.Theturbine,perfectlybalanced,
withahighnumberof revolutions andtotallyfree of maintenance,reducesthevibrations and
thenoiseto theminimum.
Thepneumaticscissorscanbeusedalsooutdoorandto cutdamporwetmaterialsand
thereforeparticularlyrecommendedintannery,dyeworks,etc.ThepneumaticscissorsFP503
areextremelylight(theyweightonly790g) andhandyandallowcarryingoutquick and
precisecuts.Theuseof compressedairassourceof energyallowsworkingcontinuously
withoutproblemsof heatingormotoroverload.Themechanicalparts aremadeupof steel
andhighresistantbronzeandrequirealubricationaftermanyworkinghours.
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11/4"gasconnectionforthe air
connector 9Sharpeningbutton
2
Safetydevice toenable the control
lever 10 Bladeprotectionguard
3 Controllever 11 Motorsupport
4 Supporting foot 12 Silencer
5Polygonal blade 13 Antifrictionbush
6Greaser 14 Carbide counterblade
7Pneumatic motor 15 Reference point
8Emerygrinding wheel 16 Allenscrewtodisassemble the
motorsupport
Devicecomponents
EN
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7.FIELDOFAPPLICATION
6.NOISE LEVEL
Themaximum acousticpressurelevelemittedbypneumaticscissorsFP503 isabout60 dB
(A).Noisetests havebeen carriedoutincompliancewithStandardUNIENISO11202:2010.
Thedevicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering
system),varyin theextentof fewdb (A).Thenoiselevelhasbeen detectedwith thesilencer
suppliedwith thefixtureassembledon theexhaust.Thesilencermust neverberemoved.
NOTE
It isadvisableforpneumaticscissorsFP503 ownersto verifythecompliancewiththestandard
concerningsafetyof workers:Italianlegislativedecree 81/08. Theuseof earprotectingdevices
iscompulsory.
PneumaticscissorsFP503 havebeendesigned,manufacturedandassembledto cutfabricsor
technicalmaterials,withtheexceptionof metal,plasticorwood,bymeans of rotarycircular,
decagonalorhexagonalblades.
Thisequipmentmust not work:
-in areas proneto explosions;
-in presenceof finedustorcorrosivegases;
-to cutplastic,metalandwoodenmaterials.
Itisforbiddentousepneumatic scissorsFP503 for purposesdifferentfromthe
above-mentionedones.
5.TECHNICALFEATURES
Thetechnical dataareonlyindicative andthey canbe changed withoutnotice.
50mm withcounterblade -heavy metal
1.900rev/min
about8mm
350Wwithmax.pressure
6bar
790g
1.600g
8litres/sec.
LUX200
<2,5m/s2
0~55°C
10~95%withoutcondensate
Cuttingworkingdepth
Power
Weight
PneumaticscissorsFP503 features
Blade diameter
Bladespeed
Workingpressure
Temperature
Humidity
Weightwithpackage
Airconsumption
Minimumlightforworkingoperations
Vibrationsat thestartup
EXTRAsteelhexagonalblade
HSS steelhexagonalblade
HSSsteelcircularblade
HSSsteelhexagonalbladecoveredwith
Teflon®
HSS steeldecagonalblade
503CHSS
503EHSSTF
503DHSS
503EHSS
Features oftheavailableblades
503EEXT
EN
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8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethemachineisto beinstalled.
·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of
thepneumaticscissors.
·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand
regulations inforceconcerningsafety,preventionof accidents andhealthinthework
place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules
andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic
installations theCustomerdeclaresto knowafterreceivingall therelevantnecessary
information.
·Thepneumatic scissorswork evenwithout their safetyprotectivedevice.This
protectivedevicemustNEVERbe removed.
·Alwayscheck theresistanceof thematerialto becutandthekindof bladewhichisbeing
used.
·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for
theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe
Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe
personnelmust work.
·Onlyoneoperatormust usethepneumaticscissorsalwaysstandingbehindtheguide
handle.Donot makeanyadjustmentwhilethebladeisworking.
·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor
damagedbytheblade.
·It isallowedto assemblepneumaticscissorsFP503 onmachinesO.E.M.oncondition
thattheiroriginalstructureis not modified.Otherwise,theinterventionmust becertified
byRasor®.
·Thepneumaticscissors FP503 areequippedwithdoublesafetypush button withalever
andaratchetonthehandle:theratchetprevents thestartpush buttonfrombeing
enabledaccidentally,theleveroperatesthescissors.Neverremovetheratchet.
EN
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9. RESIDUALRISKS
10. USE
Eventhoughthepneumaticscissorsaresafe,operatorsmust payattentionto preservetheir
andotherpeople’ssafety.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
Tousethepneumaticscissorsmanually,proceedasfollows:
1) Laythematerialto becuton thetable;
2) Connecttheairhoseto thequick connection“A”(not supplied) (see picture3);
3) Setthepressuregauge(option)to 6bar;
4) Putthematerialonthecuttingfoot(see picture4);
5) Push thestartingleveraftermovingthesafetydevice(see picture5);
6) Push thepneumaticscissorsinthedesireddirection,beingcarefulto keepthematerial
infrontof themasstretchedaspossibleandpreventingitfromcurlinginthefrontpart
of thescissors.
NOTE
Thethruston thepneumaticscissors must beas uniform as possible.Tocarryoutlinearcuts
withprecision(andtofollowpredeterminedpaths),wealsorecommendusingthearrow
point(see point“B” inpicture6).
4
3
5
A
B
6
EN
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11.AIRPRESSUREGAUGE(OPTION)
7
Thepneumaticscissorsmust benecessarilyfedwith
lubricatedairwithapressureof 4-6bar.
Rasor®offers,as option,areduction unitfilterwith a
pressuregaugealreadycalibratedwiththequantity
ofoil to bedelivered.
Theunitshowninpicture7ismadeupof:
1-pressurereducer;
2-valveto drain thecondensate;
3-drip-feedoilerunit;
4-oil tank;
5-pressuregauge;
6-condensatetank;
7-pipefittingtoconnectthequickconnectionto
thenetwork;
8-pipefittingto connectthequick connectionto thescissors.
Fortheuseandmaintenancereadtheinstructionsheetsuppliedwith thefilter.
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12. BLADESHARPENING
Aftermanyhoursof acontinuativeuseof thepneumatic
scissorsoriftheyarenot ableto cutanymore,itisnecessary
to sharptheblade.
Tocarryoutthisoperation,startthebladeandpress emery
grindingwheel“2”onthesameone(bypressingsharpening
button “1”as shown inpicture8)for3-4seconds.Repeat
thisoperation2-3times.
Ifthesharpeningprocess shouldbeineffective,check the
wearof theemerygrindingwheel“3”(see picture9).If
wheel“3”istoo wornordirty,replaceitbyremovingthe
bladebymeans of thepropertool.
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1
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EN
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