RASOR FP861/A1 Mounting instructions

ED.1-05/12
SERIALNUMBER
USE MANUAL english
CUTTINGUNIT
MOD.FP861/A1

EN
2
THECOMPANY
ACKNOWLEDGMENT
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners
Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting
systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thanksto theprecious supportof thepromotingpartner,to hispassion,
dedicationandgreatexperienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince
thebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystemsupervises all thecompanyactivitiesinorderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedtouseonlyoriginalsparepartsandtocontacttheheadoffice
foranymaintenancework.

EN
3
1.GENERALSAFETY RULES
ThismanualisanintegralpartofcuttingunitFP861Vandmustbecarefully
readbeforeusingitsinceitgivesimportantindicationswith regardstoitssafe
installation,useandmaintenance.Keepitwithcare.
BeforeusingcuttingunitFP861V,readcarefullythefollowinggeneralsafety
rules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethatthecuttingunitisintact.Incaseof
doubtdonotuseitandcontactanauthorizedservicecentre.Donotleavepiecesof
packaging(plasticbags,foampolystyrene,boxes,etc.)withinthereachofchildren
ordisabledpersonssincetheyarepotentialsourcesofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromtheworking
area.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwelllightened.
•ALWAYSUSECUTTINGUNITFP861VPROPERLY.
Usethecuttingunitonlytocarryouttheworkstheyhavebeendesignedfor;do
notusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingcuttingunitFP861V,makesurethateverythingisinstalledproperly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemovingparts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®duringuse
andmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize
yoursafetyandcancelsthewarranty.

EN
4
Theoriginalconfigurationofthe cuttingunit mustnotbechangedatall.
Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.
In caseofnon-complianceimmediatelyinform Rasor®.
Alsomakesurethecuttingunithas notbeendamagedduringtransport.
CustomerCareTechnicalService
WARNING
Informativeletter
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessories itdeems necessaryto improvethemachineorto meetmanufacturingor
commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual
immediately.
ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe
priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitascompleteandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof
explosions andathighriskof fire.
Incaseofdamageormalfunction,cuttingunitFP861/A1mustnotbeuseduntil theCustomer
CareTechnicalServicehasrepairedthem.
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICAS.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com

EN
5
12
2.TRANSPORTAND PACKING
3.PLATE DATA
Serialnumber
Yearofproduction
Model
Motor
data
READTHEINSTRUCTIONMANUAL
USE METALGLOVES
USEGOGGLES
SHEARINGRISK
DONOTREMOVE THESAFETY
DEVICES
FP861V
900
H__________
Thecuttingunitis deliveredin acardboardboxwhich contains therearevarious options.The
codeof theorderedproductandits serialnumberareindicatedoutsidethepackage(see
picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage(see picture
2):
1) HSS steelpolygonalblade;
2) Butterflykeyforbladenutdisassembly;
3) Driftforbladedisassembly.
Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture
below) islocatedonthefrontpartof thecuttingunit.
The plate mustnotbe removedatall,evenifthe machine isresold.Alwaysreferto
theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto thecuttingunitfeeding
cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththemachine. The
companyisnottobeheldresponsiblefordamagetopropertyoraccidentsto
peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In
such acase,theoperatoristheonlypersonresponsible.

EN
6
1
10
5
11
3
13
2
12
8
7
6
4
14
9
4. PRODUCTDESCRIPTION
ThefixturedescribedinthismanualisapneumaticcuttingunitmodelFP861Vwhichcanbe
assembledonautomaticmachines(e.g.spreaders,computerizedcutting,etc...)bymeans of
aproperbracket.Thanksto areferencepinonthefrontpartandof aneffectivecutting
systemwith polygonalblade,thiscuttingunitcanbeusedformanyapplications:inparticular,
thiscuttingunithasbeendesignedtocuthardmaterialssuchasmoquette,polymericmaterials,
fiberglass,insulatingmaterialsandleather(evenrawhide).
Onespecialfeatureof cuttingFP861Visitsabilityto sharpenthebladeineachmoment
withoutdisassemblingitbymeans of agrindingwheelmountedonthecuttingunithead.
Aftercarryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticcutting
unitisprovidedwithathreadedconnectionto themajorityof theairpipes.Theturbine,
perfectlybalanced,withahighnumberof revolutions andtotallyfree of maintenance,reduces
thevibrations andthenoiseto theminimum.Thecuttingunitcanbeusedto cutdampor
wetmaterialsandthereforeparticularlyrecommendedintannery,dyeworks,etc... Theuse
ofcompressedairassourceofenergyallowsworkingcontinuouslywithoutproblemsof
heatingormotoroverload.Themechanicalparts aremadeupof steel,highresistantbronze
andaluminium andrequirealubricationaftermanyworkinghours.
11/4"gasconnectionfortheair
connector 8Frontguard
2Nylonbase 9 Motorsupport
3Polygonalblade 10 Silencer
4Greaser 11 Rearguard
5Pneumatic motor 12 Referencedrift
6Sharpener 13 Hardmetalcounterblade
7Sharpeningpushbotton 14 Springlockingthethread
Devicecomponents

EN
7
7.FIELDOFAPPLICATION
6.NOISE LEVEL
5.TECHNICALFEATURES
Thetechnicaldata areonlyindicativeandtheycanbe
changedwithoutnotice.
86mmwithhard-metalcounterblade
900 rev/min
about25mm
380 Wwithmax.pressure
max.6bar
1100g
2000g
9litres/sec.
LUX200
<2,5m/s2
0~55°C
10~95%withoutcondensate
Cuttingworkingdepth
Power
Weight
Pneumatic scissorsFP861Vfeatures
Blade diameter
Blade speed
Workingpressure
Temperature
Humidity
Weightwith package
Airconsumption
Minimumluminosityforworking
operations
Vibrationsatthestartup
8sidebladeØ86mm,H.S.S.steel
5 sidebladeØ86 mm,H.S.S.steel
8 sidebladeØ86 mm,H.S.S.steelcoated
withtitanium
8sidebladeØ86 mm,H.S.S.steelcovered
withTeflon
5sidebladeØ86 mm,H.S.S.steelcovered
withTeflon
8sidebladeØ86mm,madeof integralhard
metal(Widia)
5sidebladeØ86 mm,H.S.S.steelcovered
withTeflon
86PHSSTF
Featuresof theavailable blades
86THSS
86THSSTN
86TMD
86PHSSTN
86THSSTF
86PHSS
Themaximum acousticpressurelevelemittedbycuttingunitFP861/A1isabout60 dB(A).
Noisetests havebeencarriedoutincompliancewithStandardISO11202. Thedevicenoise
levels,measuredatdifferentdistances(withoutanysoundwavefilteringsystem),varyinthe
extentof fewdb(A).Thenoiselevelhasbeeendetectedwiththesilencersuppliedwith
thefixtureassembledontheexhaust.Thesilencermust neverberemoved.
NOTE
It isadvisableforcuttingunitFP861/A1ownersto verifythecompliancewiththestandard
concerningsafetyof workers:referto theLocalLaw.Theuseof earprotectingdevicesis
compulsory.
CuttingunitFP861Vhasbeendesigned,manufacturedandassembledto cuttextileor
technicalfabrics,withtheexceptionof metal,plasticorwood,bymeans of rotaryblades.
Thisequipmentmust not work:
-inareasproneto explosions;
-inpresenceof finedustorcorrosivegases;
-to cutplastic,metalandwoodenmaterials.
Itisforbiddentousecuttingunit FP861/A1for purposes
differentfromtheabove-mentionedones.

EN
8
9. RESIDUALRISKS
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethefixtureissold.
·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of
thecuttingunit.
·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand
regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework
place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand
regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations
theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.
·Thecuttingunitworksalsowithouttheirsafetyprotectivedevice. Thisprotectivedevice
mustNEVERbe removed.
·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing
used.
·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor
theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe
Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe
personnelmust work.
·Donotcarryoutanyadjustmentwhilethebladeisworking.
·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor
damagedbytheblade.
·Itispossibleto assemblecuttingunitFP861VonmachinesO.E.M.onlyiftheiroriginal
structureisnotmodified.Otherwise,theinterventionmustbecertifiedbyRasor®.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
Eventhoughthecuttingunitissafe,operatorsmust payattentionto preservetheirand
otherpeople’ssafety.

EN
9
4
5
A
5
1
2
3
4
6
7
8
6
10.INSTALLATION AND USE
Toinstall andusethecuttingunitdoasfollows:
1)Fixthecuttingunitto themachinebymeans of aflatorangle
bracketto mountontheupperpartof themotorsupportof
theunit.
NOTE
Thecuttingunitcanbeinstalledinanypositionorangle:vertical,
usidedown,lateral.Thealuminium basedoes not haveto touch the
machinetable.
2)Laydownthematerialto becut;
3)Connecttheairhosetoquickconnection“A”(notsupplied)
(see picture4);
4)Setthepressuregauge(option)to 6bar;
5)Putthematerialonthecuttingbase(see picture5);
6)Adjustthemovingfrontprotectionaccordingto thethickness of thematerialto cut;
7)Enabletheairremotelyandcarryoutthecuttingoperation.
NOTE
It ispossibleto usecuttingunitFP861/A1bothkeepingitfixedand
makingthematerialslideandviceversa.It isimportantto keepthe
materialto cutasstretchedaspossibleto preventitfromcurling
WARNING
Donotusethetwoboltswhich connectthemotortothe
cuttingpart tofixcuttingunit FP861/A1,otherwisethe
motorshaftcouldbreak.Inthiscasethewarrantywill be
void.
11.AIRPRESSUREGAUGE(OPTION)
Thecuttingunitmust benecessarilyfedwithlubricatedairwithapressureof 4-6bar.
Rasor®offers,asoption,areductionunitfilterwitha
pressuregaugealreadycalibratedwiththequantityof
oil to bedeliveredasoption.
Theunitshownalsoinpicture6ismadeupof:
1-pressurereducer;
2-valveto drainthecondensate;
3-drip-feedoilerunit;
4-oil tank;
5-pressuregauge;
6-condensatetank;
7-pipefittingto connectthequick connectionto
thenetwork;
8-pipefittingto connectthequick connectionto
thescissor.
Fortheuseandmaintenancereadtheinstructionsheet
suppliedwiththefilter.

EN
10
8
2
7
A
1
12. BLADESHARPENING
Afterusingthecuttingunitforsomehourswithoutinterruption,
orifits cuttingcapacityisreduced,itisnecessaryto sharpen
theblade.
Tocarryoutthisoperation,startthebladeandpress sharpener
“2”on thebladeitself(bymeans of push button “1”,as shown
inpicture7)for3-4seconds.Repeatthisoperation2-3times.
Check periodicallythatthegrindingwheelisnot wornordirty.
Ifitis worn orits surfaceis irregular,replaceit.
13. LUBRICATION
Theremust not bestains of greaseoroil ontheblade.
WARNING
Every3-4workingdays,itisnecessaryto lubricatethegear
pair.Inorderto carryoutthisoperation,removeprotective
plug“A”locatedontheheadof thecuttingunitandfill it
withRasorlubricatinggrease.Screwplug“A”againafew
turns.Screwplug“A”afewturns every2-3workingdays
(seepicture8).
Oncetheplugisscreweduntil theend,fill itagain.