RASOR FP861A2 Mounting instructions

PNEUMATIC
CUTTING UNIT
USE MANUAL
FP861A2 FP861A2

2
EN
THE COMPANY
ACKNOWLEDGMENT
Dear Customer,
thank you for choosing a Rasor®Elettromeccanica S.r.l. product.
Rasor®has been a reference point in the field of cutting systems in the textile, clothing,
furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for
years. Its production has been always synonymous with reliability attested by many of
satisfied customers.
Rasor®quality system supervises all the company activities in order to provide the Customer
with a service that meets its needs and expectations in terms of product quality, delivery
reliability and stock of finished products.
All the parts of the devices have been planned and produced to guarantee an optimum
performance. In order to keep the high quality level and the long reliabilty of the Rasor®
products, it is recommended to use only original spare parts and to contact the head
office for any maintenance work.
Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by Luigi Spinelli. For more
than sixty years it has been producing automatic cutting systems, cutting units for textile
applications and electric and pneumatic cutters.
Initially considered as a point of reference for cutting systems in the
textile applications, the Rasor®products are nowadays widely used in
other fields: chemical, automotive, nautical and sport sectors and in
furniture manufacturing.
Nowadays Rasor®can rely on the professional continuity of two
generations, with the experience inherited from the promoting partner,
with his passion and dedication.
The main characteristic of Rasor®is that each working phase, starting from the manufacturing
of the product up to its packing and delivery is carried out in Rasor®premises by qualified
operators who have professionaly grown up following the spirit of the company and of its
founders. This ensures the high quality which Rasor®hasalwaysconsideredasessential
since the beginning of its activity.
Following the innovative spirit mentioned above, our company is constantly focused on the
improvement of the product quality, on the study and development of new materials and
technologies.

EN
3
1. GENERAL SAFETY RULES
This manual is an integral part of cutting unit FP861A2 and must be carefully
read before using it since it gives important indications with regards to its safe
installation, use and maintenance. Keep it with care.
Before using cutting unit FP861A2, read carefully the following general safety
rules.
•PACKAGING.
After taking off the packaging make sure that the cutting unit is intact. In case
of doubt do not use it and contact an authorized service centre. Do not leave
pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within the
reach of children or disabled persons since they are potential sources of danger.
• AVOID DANGEROUS ENVIRONMENTS.
• KEEP CHILDREN AWAY.
Unauthorized persons, in particular children, must be kept away from the working
area.
• KEEP THE WORKING AREA ALWAYS IN ORDER.
The workplace must always be kept in order and well lightened.
• ALWAYS USE cutting unit FP861A2 PROPERLY.
Use the cutting unit only to carry out the works they have been designed for;
do not use them improperly.
• Observe the use of the tools.
Do not cut excessively thick materials and always check blade conditions.
• AVOID ACCIDENTAL STARTINGS.
Before connecting cutting unit FP861A2, make sure that everything is installed
properly.
•CLOTHING.
Do not use large clothes or accessories that might get stuck in the moving
parts.
• GOGGLES and PROTECTIVE metal mesh GLOVES.
Always use goggles, protective metal mesh gloves recommended by Rasor®
during use and maintenance operations (according to UNI EN 388:2017
standard).
• spare parts.
During maintenance and replacement operations use only original spare parts.
Blade maintenance must be only performed by Rasor® technicians.
• INSTALLATION.
Any installation that is not in conformity with these specifications could jeopardize
your safety and cancels the warranty.

4
EN
ALL RIGHTS ARE RESERVED ACCORDING TO THE
INTERNATIONAL COPYRIGHT CONVENTIONS,
The reproduction of any part of this manual, in any form, is forbidden without
the prior written authorization of Rasor®Elettromeccanica S.r.l.
The content of this guide can be modified without prior notice. Great care has
been taken in collecting and checking the documentation contained in this
manual to make it as complete and comprehensible as possible.
Nothing contained in this manual can be considered as a warranty, either
expressed or implied - including, not in a restrictive way, the suitability warranty
for any special purpose. Nothing contained in this manual can be interpreted as a
modification or confirmation of the terms of any purchase contract.
Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of
explosions and at high risk of fire.
In case of damage or malfunction, cutting unit FP861A2 must not be used until the Customer
Care Technical Service has repaired them.
The original configuration of the cutting unit must not be changed at all.
On receiving the machine make sure the supply corresponds to what has been ordered.
In case of non-compliance immediately inform Rasor®.
Also make sure the cutting unit has not been damaged during transport.
Customer Care Technical Service
WARNING
The installer and the maintenance man must know the content of this manual. Although
the main features of the machine described in this manual are not subject to change,
Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details
and accessories it deems necessary to improve the machine or to meet manufacturing
or commercial requirements at any time and without being obliged to update this
manual immediately.
Informative letter
For any information, please contact
RASOR®ELETTROMECCANICAS.r.l.
Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY
Phone: [phone]; Fax: [phone]
e-mail: [e-mail]
web: www.rasor-cutters.com
WARNING

EN
5
2. TRANSPORT AND PACKING
The cutting unit is delivered in a cardboard box which contains there are various options. The
code of the ordered product and its serial number are indicated outside the package (see
picture 1). The following accessories are contained in a bag inside the package (see picture
2):
1) HSS steel polygonal blade;
2) Butterfly key for blade nut disassembly;
3) Drift for blade disassembly;
4) Flexible pipe with ring;
5) Lubricating oil.
3. PLATE DATA
The manufacturer's identification and 2006/42/EC STANDARD conformity plate (see picture
below) is located on the front part of the cutting unit.
The plate must not be removed at all, even if the machine is resold. Always refer to
the serial number (written on the plate itself) when contacting the manufacturer.
Several safety warnings are printed on a card which is applied to the cutting unit feeding
cable; such warnings must be strictly followed by everyone dealing with the machine. The
company is not to be held responsible for damage to property or accidents to
people which might occur if the above-mentioned warnings are not observed. In
such a case, the operator is the only person responsible.
Serial number
Year of production
Model
Motor
data
FP861A2
900
H__________
READ THE
INSTRUCT ION
MANUAL
DO NOT
REMOVE
THE
SAFETY
DEVICES
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
12
12
34
5

6
EN
4. PRODUCT DESCRIPTION
The fixture described in this manual is a pneumatic cutting unit model FP861A2 which can
be assembled on automatic machines (e.g. spreaders, computerized cutting, etc...) by means
of a proper bracket. Thanks to a reference pin on the front part and of an effective cutting
system with polygonal blade, this cutting unit can be used for many applications: in particular,
this cutting unit has been designed to cut hard materials such as moquette, polymeric
materials, fiber glass, insulating materials and leather (even rawhide).
One special feature of cutting FP861A2 is its ability to sharpen the blade in each moment
without disassembling it by means of a grinding wheel mounted on the cutting unit head.
After carrying out this operation, it is possible to start cutting again. The pneumatic cutting
unit is provided with a threaded connection to the majority of the air pipes. The turbine,
perfectly balanced, with a high number of revolutions and totally free of maintenance,
reduces the vibrations and the noise to the minimum. The cutting unit can be used to cut
damp or wet materials and therefore particularly recommended in tannery, dyeworks, etc...
The use of compressed air as source of energy allows working continuously without problems
of heating or motor overload. The mechanical parts are made up of steel, high resistant
bronze and aluminium and require a lubrication after many working hours.
8
9
10 6
7
1
11
13
14
12
2
3
4
5
11/4" gas connection for the air
connector 8Aluminium base covered with Teflon®
2Silencer9Referencedrift
3 Pneumatic motor 10 Front guard
4 Fixing flange 11 Greaser
5 Rear guard 12 Spring locking the thread
6 Polygonal blade 13 Sharpening push botton
7 Hard metal counterblade 14 Motor support
Device components

EN
7
7. FIELD OF APPLICATION
The maximum acoustic pressure level emitted by cutting unit FP861A2 is about 72 dB (A).
Noise tests have been carried out in compliance with Standard UNI EN ISO 15744:2008. The
device noise levels, measured at different distances (without any sound wave filtering system),
vary in the extent of few db (A). The noise level has beeen detected with the silencer
supplied with the fixture assembled on the exhaust. The silencer must never be removed.
NOTE
It is advisable for cutting unit FP861A2 owners to verify the compliance with the standard
concerning safety of workers: refer to the Local Law.
Cutting unit FP861A2 has been designed, manufactured and assembled to cut textile or
technical fabrics, with the exception of metal, plastic or wood, by means of rotary blades.
This equipment must not work:
- in areas prone to explosions;
- in presence of fine dust or corrosive gases;
- to cut plastic, metal and wooden materials.
It is forbidden to use cutting unit FP861A2 for purposes
different from the above-mentioned ones.
5. TECHNICAL FEATURES
The technical data are only indicative and they can be changed without notice.
6. NOISE LEVEL
86 mm with hard-metal counterblade
900 rev/min
about 25 mm
400 W (by nominal working pressure)*
9 litres/sec.
1350 g
3050 g
LUX 200
1,36 m/s2(ISO 8662)**
0~55°C
10 ~ 95% without condensate
* The data refer to a suggested working pressure of 6 bar (ISO 2787: 1984)
** Rasor recommends using dry air lubricated with special Rasor VG 5 pneumatic oil
Humidity
Weight with package
Minimum luminosity for working
operations
Vibrations at the start up
Temperature
Cutting working depth
Power
Weight
Cutting unit FP861A2 features
Blade speed
Air consumption
Blade diameter 5 side blade Ø 86 mm in HSS steel
8 side blade Ø 86 mm in HSS steel
5 side blade Ø 86 mm, in H.S.S. steel
covered with Teflon®
8 side blade Ø 86 mm in HSS steel
covered with T.I.N.
8 side blade Ø 86 mm, in H.S.S. steel
covered with Teflon®
8 side blade Ø 86 mm in integral hard
metal
86THSSTF
86TMD
86THSSTN
Features of the available blades
86PHSS
86THSS
86PHSSTF

8
EN
9. RESIDUAL RISKS
Even though the cutting unit is safe, operators must pay attention to preserve their and
other people’s safety.
Thecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
8. USE WARNINGS
We recommend following the indications below in order to always work in safety conditions.
All the operations must be carried out complying strictly with the safety rules of the
country where the fixture is sold.
It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations of
the cutting unit.
The Customer undertakes to comply with and make his staff observe all the rules and
regulations in force concerning safety, prevention of accidents and health in the work
place. Therefore, the Customer assumes the responsibility to strictly follow all the rules and
regulations in force, as well as the special provisions in force in sport and public installations
the Customer declares to know after receiving all the relative necessary information.
The cutting unit works also without their safety protective device. This protective
device must NEVER be removed.
Always check the resistance of the material to be cut and the kind of blade which is being
used.
The Customer shall equip his own personnel with all the individual safety protections for
the execution of the works, as well as with the ones which might be prescribed by the
Manufacturer due to specific danger conditions of the plant or of the area where the
personnel must work.
Do not carry out any adjustment while the blade is working.
Always pay attention to the position of the air pipe to prevent it from being cut or
damaged by the blade.
It is possible to assemble cutting unit FP861A2 on machines O.E.M. only if their original
structure is not modified. Otherwise, the intervention must be certified by Rasor®.
10. INSTALLATION AND USE
To install and use the cutting unit do as follows:
1) Fix the cutting unit to the machine by means of a flat or
angle bracket to mount on the upper part of the motor
support of the unit.
NOTE
The cutting unit can be installed in any position or angle: vertical,
uside down, lateral. The aluminium base does not have to touch
the machine table.
2) Lay down the material to be cut;
3) Connect the air hose to quick connection “A” (not supplied)
(see picture 3);
3
A

EN
9
4) Set the pressure gauge (option) to 6 bar;
5) Put the material on the cutting base (see picture
4);
6) Adjust the moving front protection according to the
thickness of the material to cut;
7) Enable the air remotely and carry out the cutting
operation.
NOTE
It is possible to use cutting unit FP861A2 both keeping it
fixed and making the material slide and viceversa. It is
important to keep the material to cut as stretched as
possible to prevent it from curling.
NOTE
Cutting unit FP861A2 is provided with a simple anchorage
flange, by means of which it can be fastened on fixed or
automated brackets (see picture 5).
WARNING
Do not use the two bolts which connect the motor
to the cutting part to fix cutting unit FP861A2,
otherwise the motor shaft could break. In this case
the warranty will be void.
11. AIR PRESSURE GAUGE (OPTION)
The cutting unit must be necessarily fed with lubricated
air with a pressure of 4-6 bar.
Rasor®offers, as option, a reduction unit filter with a
pressure gauge already calibrated with the quantity of
oil to be delivered as option.
The unit shown also in picture 6 is made up of:
1 - pressure reducer;
2 - valve to drain the condensate;
3 - drip-feed oiler unit;
4- oiltank;
5 - pressure gauge;
6- condensate tank;
7 - pipe fitting to connect the quick connection to
the network;
8 - pipe fitting to connect the quick connection to the scissor.
For the use and maintenance read the instruction sheet supplied with the filter.
5
1
2
3
4
6
7
8
6
4
5

10
EN
12. BLADE SHARPENING
After using the cutting unit for some hours without
interruption, or if its cutting capacity is reduced, it is
necessary to sharpen the blade.
To carry out this operation, start the blade and press
sharpener “2” on the blade itself (by means of push
button “1”, as shown in picture 7) for 3-4 seconds.
Repeat this operation 2-3 times.
If the sharpening operation is not effective, check
the wear of emery grinding wheel “3” (see picture
8).
If grinding wheel “3” is too worn or dirty, replace it.
13. LUBRICATION
Every 3-4 working days, it is necessary to lubricate the
gear pair. In order to carry out this operation, remove
protective plug “A” located on the head of the cutting
unit and fill it with Rasor lubricating grease. Screw plug
“A” again a few turns. Screw plug “A” a few turns every
2-3 working days (see picture 9).
Once the plug is screwed until the end, fill it again.
There must not be stains of grease or oil on the blade.
WARNING 9
A
7
2
1
8
3

EN
11
If the blade is no more able to cut (even after repeating
the sharpening operation several times) it is necessary
to replace it. In order to carry out this operation, use
butterfly key “1” and drift “3” locking the blade (shown
in picture 10).
In order to replace the blade, proceed as follows:
1) Use some protective gloves in compliance with
the Local Law of the Country where the cutting
unit is to be used;
2) Remove fixed safety protection “A” (see picture
11) by unscrewing cross screws “C” with a
screwdriver (not supplied by the manufacturer), as
showninpicture12.
Remove the moving front safety protection “B”
(see picture 11) by unscrewing pin “D” and taking
out the two washers “E” as shown in picture 12.
3) Insert drift “3” (see picture 13) into hole “F” in
ordertolocktheblade(theholeintheblade
must correspond to the hole in the structure).
4) Use butterfly key “1” in order to unscrew nut
“G” and remove blade “H” (see picture 13).
5) Replace the worn blade with the new one “2”,
being careful to center the blade on the shaft, in
the correct position, and remember to assemble
it so that the operator can see the writing
“Rasor”.
6) Assemble all the components again and sharpen
the blade.
14. BLADE REPLACEMENT
10
3
2
1
G
H13
3
F
1
B
A
11
E
D
C12

12
EN
16. SPARE PARTS / EXPLODED VIEW
15. TROUBLESHOOTING
ACCESSORIES
SOLUTION
Check the counterblade integrity
Check the kind of fabric
Sharpen the blade
Check the fabric thickness
Check the compatibility between blade and fabric
Make sure that the turbine turns correctly
Reduce the feeding speed
Carry out the lubrication
Disassemble the blade and remove the material residues
Check the silencer
Check the wear of the gear pair
Check the pneumatic circuit integrity
Adjust the workingpressure at 6 bar
The cutting unit starts slowly, works
intermittently or does not start
PROBLEM
The cutting unit is noisy
The fabric is not cut or it gets stuck between the
blade and the counterblade
CODE DESCRIPTION CODE DESCRIPTION
P171 MALE QUICK COUPLING - 1/4" GAS
P170 FEMALE QUICK COUPLING - 1/4" GAS P173 AIR PIPE Ø 8x6 mm
CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
86PHSS 5-SIDE BLADE 86mm, H.S.S STEEL
FP86112 MOTOR FLANGE BEARING
S8676S SPRING WITH DOWEL
T104501 CONVEX WASHER
FP860 09 COUPLING F LA NGE
FP86113 F RONT FLANGE
S867900 COUNTERBLADE HOLDER FIXING
SCREW
T104700 GREASER CAP
FP86010 PIS TON GUIDE
FP86114 ROTOR
SW104101 REAR GUA RD FIXING SCREW
T104800 GREASER
FP86011 PISTON GUIDE O 'RING
FP86115 ROTOR BLADE
SW104102 OILER RING
T105000 SPRING
LOCKING THE THREAD
FIXING SCREW
FP86014 S TOP RING
FP86116 POS ITIONING PIN
SW104103 OILER SPRING
T105200 MOTOR FIXING S CREW
FP86021 S ILENCER SEAT O'RING
FP86117 REAR FLANGE
SW108000 COUNT ERBLADE HOLDER
T105300 WAS HER
FP86022 SILENCER HOUSING
FP86118 REAR FLANGE BEARING
SW108100 WIDIA COUNTERBLADE
T105600 SHIM WASHER
FP86025 BRONZE S ILENCER FILTER
FP86119 REAR FLANGE CAP
SW108200 COUNT ERBLADE FIXING SCREW
T105700 GEAR BEARING FIXING RING NUT
FP86026 REDUCTION UNIT O' RING
FP86120 CYLINDER
SW108600 EMERY GRINDING WHEEL
T105800 GEAR RING BEARING
FP86028 REDUCTION UNIT
FP86120CPL COMPLETE TURBINE
SW1086CPL COMPLETE SHARPENING UNIT
T106000 LEFT S CREW FOR GEAR FIXING
FP86101 GEAR WORM SCREW
FP86121 O' RING GASKET
SW108700 EMERY PIN
T106100 SUBBLADE RING
FP86101CPL COMPLETE PAIR OF GEAR
FP86122 MOTOR FRAME
SW108800 EMERY SPRING Ø 11 mm
T106300 BLADE FIXING RING NUT
FP86102 ELASTIC PIN
FP8612301 CONTROL HEAD
SW108900 SHARPENER BUSH
T107000 BASE FIXING SCREW
FP86103 SHAFT FRONT BEARING
FP86130 1/4" CONNECTOR WITH FILTER
SW109000 SHARPENER SPRING Ø 6 mm
T107500 BL ADE A SS EMBLING/ DIS AS S EM BLING
WRENCH
FP86104 SNAP RING
FP86150 COUPLING SHAFT
SW109100 SHARPENER PUSH BUTTON
T107600 BLADE LOCKING DRIFT
FP86106 S HAFT REAR BEARING
FP86150CPL COMPLETE COUPLING S HAFT
SW109200 S HARPENER PUSH BUTTON F IXING
SCREW
T107900 LUBRICATING GREASE
FP86107 JOINT
FP86159CPL C OMPLETE RING GEAR
SW109300 S HARPENER WAS HER
T8641M REAR GUARD
FP86108 THREADED RING NUT
S867401S A LUMINIUM SIMPLE BASE
T104401 FRONT GUARD
T8641MCPL REAR GUARD S ET
FP86110 COMPENSATOR RING
S867401SCP
LA LUM INIUM C OM PL ET E B AS E
T104500 FRONT GUA RD F IX ING S C REW
T864900 S PRING LOCKING T HE T HREAD
T865400 ANTI-FRICTION BUSH
T865501CPL COMPLETE MOTOR SUPPORT
P029 RUBBER HOSE
T107905 LUBRICATING OIL (30 ml)
Check the internal diameter of the hose and the
connector (not less than 8 mm)
FP095 HANDLE FOR HOOK

T104700
T105600
SW108000
SW108100
SW108200
T 8641MCPL
SW108600
SW1086CPL
SW109000
SW108700
SW108800
SW108900
SW109200
SW109100
SW109300
T104500
T105300
T105200
T106100
T104501
T104501
T104401 T1044CPL
T105700
T105000
T864900
SW104101
SW104102
SW104103
T8641M
SW104101
T106000
86THSS
T106300
T104800
T865400
T105800
S867401S
S867900
S867401SCPL
S8676S
T107000
T865501CPL
FP86107
FP86106
FP86104
FP86103
FP86150
FP86101CPL
FP86102
FP86101
FP86110
FP86009
FP86119
FP86118
FP86117
FP86116
FP86114
FP86115
FP86120
FP86120CPL
FP86113
FP86112
FP86108
FP86150CPL
P171
P170
P173
ACCESSORI
TUBO ARIA
FP86159CPL
T 107600
T 107900
T 107500
FP095
P029
FP86025
FP86022
FP86021
FP86122
FP86121
FP8612302
FP8612302CPL
FP86026
FP86028
FP86026
FP86130

WARRANTY
Rasor®Elettromeccanica S.r.l. cutting unit has a 12 month warranty from the date indicated
on the last page of this manual, except in case of different written agreements.
The warranty covers all manufacturing and material defects. Replacement and repair operations
are covered only if carried out by our company and at our workshop.
In case of returned goods for repair under warranty, the Customer must always send to
Rasor®the complete machine. Repairs under warranty of single faulty components
are not accepted.
The material to be repaired must be sent CARRIAGE FREE.
Once the machine has been repaired, it will be sent CARRIAGE FORWARD to the customer.
The warranty covers neither technicians' intervention on site nor the machine disassembly
from the installation place.
If for practical reasons, one of our technicians is sent to the premises, the customer will be
charged the costs plus the travelling expenses.
The warranty does not include:
failure caused by wrong use or assembly,
failure caused by external agents,
failure caused by lack of maintenance or neglicence;
blades and components subject to wear.
WARRANTY FORFEITURE:
In case of arrearage or other breaches of contract,
Whenever changes or repairs are carried out on our cutting unit without our prior
authorization,
Whenever the serial number is tampered with or cancelled,
Whenever the damage is caused by improper use, bad treatment, bumps, falls and
other causes not due to normal working conditions,
Whenever the unit seems tampered with, dismantled or previously repaired by
unauthorized staff,
In case the cutting unit is used for purposes that are different from the ones described
in this manual.
All repair operations carried out under warranty do not interrupt its duration.
All disputes will be settled in the court of justice of Milan (Italy).
We thank you in advance for the attention you will pay to this manual and we invite you to
inform us of any change you deem necessary to improve it and make it more complete.

RASOR ELETTROMECCANICA SRL
Via Vincenzo Caldesi 6
20161 Milan ∙ Italy
ph. [phone]
fax [phone]
[email protected]
www.rasor-cutters.com
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