Raven SmarTrax User manual

Supplement & Installation Manual
GVM Prowler

RavenIndustries
FlowControls Division
P.O. Box 5107
Sioux Falls, SD 57117-5107
TollFree800-243-5435
Fax [phone]
www.ravenprecision.com
[email protected]
DISCLAIMER
While every effort has been made to ensure the accuracy of this document, Raven
Industries assumes no responsibility for omissions and errors. Neither is any liability
assumed for damages resulting from the use of information contained herein.
Raven Industries shall not be held responsible or liable for the effects of atmospheric
conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of
the GPS signal from the US Department of Defense/NAVSTAR GPS satellites, the
OmniSTAR correction service or the WAAS correction service.
Raven Industries accepts no responsibility for the use of the signal for other than the
stated purpose. Raven Industries shall not be responsible or liable for incidental or
consequential damages or a loss of anticipated benefits or profits, work stoppage or
loss or impairment of data arising out of the use or inability to use the Smartrax or any
of its components.

Manual # 016-0190-020
1
C H A P T E R
1
INTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This system is designed
to provide cutting-edge, hands-free steering of your machine via GPS coordinates.

GVM Prowler SmarTrax Installation Manual
2
Basic Kit
Contents
Below you will see the kit contents that you should have received with this SmarTrax
kit.
GVM Prowler SmarTrax Kit Contents
ytitnauQnoitpircseDmetIrebmuNtraP
1SPS,tiK100-1810-360
1edirrevO/dioneloSciluardyH,elbaC664-1710-511
1"A"traP,.
gtM.dyH.vinU,tekcarB,tnemdleW725-9510-611
1.jdAraB001-51,DH,orciM,.sserP,hctiwS470-0000-224
1MWP,retneCnepO
,.dyH,evlaV460-3000-433
4xeH"8/7x81-61/5,tloB401-2500-113
4"1xCNU61-"8/3,xeH,tloB501-4500-113
461-8/3,tuN730-10
01-213
4"61/5,kcoL,rehsaW910-0001-313
4"8/3,tilpS,kcoL,rehsaW220-0001-313
4"8/3,talF,rehsaW310-0032-313
1noitall
atsnI,launaM020-0910-610
1xartramS,noitallatsnI,launaM800-1009-610
1petStoNoD,gninraW,lebaL886-9510-140
1gnire
pmaT,gninraW,lebaL986-9510-140
2F/MCIJ6-,leviwS°09,woblE,.gtF240-2100-333
3F/M/MCIJ6-,eeTnuRleviwS,retpadA,
.gtF340-2100-333
2F/MCIJ8-,leviwS°09,woblE,.gtF460-2100-333
1FJ8"848-FJ8,.dyH,esoH331-0001-412
1FJ6"066-S09FJ8
,.dyH,esoH431-0001-412
3FJ6"696-S09FJ8,.dyH,esoH531-0001-412
1FJ8"698-S09FJ8,.dyH,esoH631-0001-412
2FJ6"846-S0
9FJ6,.dyH,esoH931-0001-412

Manual # 016-0190-020
3
C H A P T E R
2
SAFETY
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment running.
Care should always be taken when first opening a system that
was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturerer’s
approved maintenance instructions. Raven Industries recommends that appropri-
ate protective equipment be worn when working on the hydraulic system. Ob-
jects or materials that are able to bypass the machine’s hydraulic filtration system
will adversely reduce performance and possibly damage the hydraulic valves.
Do not reverse the power leads. Doing so will cause severe damage to the
equipement. Always check to make sure that the power leads are connected to
the right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Hydraulic
Safety
Requirements
Electical
Safety
Requirements

GVM Prowler SmarTrax Installation Manual
4
We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:


Via phone: [phone]


Viamail:
Raven Industries
FlowControl Division
205 E. 6th St.
Sioux Falls, SD 57104


Via email: [email protected]
Contacting
Raven
Industries

Manual # 016-0190-020
5
C H A P T E R
3
MOUNTING THE UNIVERSAL BRACKET AND VALVE
Attach the universal mounting bracket on the right side of the machine using the
provided 1/2” hex head bolts. (See pictures below). Drill holes to fit the
mounting bracket pattern in the welded gusset between the right side frame rail
and the cross-member support. The picture on page 6 shows the bracket
mounted to the machine with the valve attached.
Mounting the
Universal
Bracket
WheelAngle Sensor and hydraulic valve are mounted on the right
side of the machine. Valve control cables are run along the frame
up into the cab through the trap door in the floor board.
Hydraulic valve and pressure switch looking in
from left side wheel well.

GVM Prowler SmarTrax Installation Manual
6
Mounting the
Hydraulic Valve
and Pressure
Switch
Position the hydraulic valve on the universal bracket over the top of the proper
hole pattern. Secure the valve to the bracket using the provided metric bolts and
lock washers.
Helpful Hint: It may be necessary to drill additional holes
in the mounting bracket if the valve is not in an accessible
position.
Attach the pressure switch to the PS-port on the valve.

Manual # 016-0190-020
7
C H A P T E R
4
HYDRAULICS
New hoses should be run so they follow the routing of the old hoses. Use the
machines existing rubber-covered rings (shown in picture below) on the
underside of the frame to assist in routing.
Hose Routing &
Connections
Valve mounting
bracket attached to
frame gusset
Hoses routed
through rings

GVM Prowler SmarTrax Installation Manual
8
Pressure Hose
Remove the existing pump to orbital hose from the machine and connect the
provided pressure hose (P/N 214-1000-133) with the straight adapter end to
the pump. Route the hose along the frame to the P-Port on the Smartrax
valve. Attach the end to the P port on the Raven Smartrax valve using a 90°
fitting if necessary.
Excess Flow Hose
Attach a 90° elbow adapter fitting to the EF port on the Smartrax valve and
connect the straight end of the excess flow hose (P/N 214-1000-136) to the EF
port on the Smartrax valve. Connect the 90° fitting end of the hose to the open
pressure port on the steering orbital.

Manual # 016-0190-020
9
Tank Port to Orbital Hose
Disconnect the existing hose from the orbital to the hydraulic tank manifold.
On the orbital, attach the 90° elbow of the tank port to orbital hose
(P/N 214-1000-135) directly to the orbital tank port. On the Raven Steering
Control Valve, attach a tee fitting to the ‘T’port. Connect the end of the Tank
Port to Orbital hose to the tee fitting.
Replacement Tank Hose
Connect the 90° elbow of the Replacement Tank hose (P/N 214-1000-134) to
the remaining open port on the tank port tee fitting on the Smartrax block.
Connect the other end of the hose to the return oil manifold where the original
tank to orbital hose was connected
Replacement Right Steer and Left Steer Hose
Disconnect the original right and left steering hoses from the orbital and the tee
connection going to the steering cylinder. Connect the 90° ends of the Re-
placement Right (P/N 214-1000-135) and Left Steer (P/N 214-1000-135)
hoses directly to the orbital. Attach tee fittings to the A and B ports on the
Raven Steering Control Valve. Connect the open end of the Replacment Right
Steer hose to an open end of the B-Port tee fitting. Attach the Replacement
Left Steer hose to an open end of the A-Port tee fitting.

GVM Prowler SmarTrax Installation Manual
10
A-Port to Left Steer Hose
Connect the 90° end of the A-Port to Left Steer hose (P/N 214-1000-139) to
the open tee port on the SmarTrax valve A Port. Connect the other end of the
hose to the existing tee for the left steer cylinder.
Excess Flow Hose
Tank port to orbital hose
Replacement Right Steer hose
Replacement Left Steer hose
B-Port to Right Steer Hose
Connect the 90° end of the B-Port to Right Steer hose (P/N 214-1000-139) to
the open tee port on the SmarTrax Valve B Port. Connect the other end of the
hose to the existing tee for the right steer cylinder
“A” port to Left Steer and “B” port to
Right Steer are routed to the tees on the
left and right steering cylinders.

Manual # 016-0190-020
11

GVM Prowler SmarTrax Installation Manual
12
Notes:

Manual # 016-0190-020
13
C H A P T E R
5
STEERING POSITION SENSOR INSTALLATION
*See Installation sheet found in the S.P.S. box for further mounting instruc-
tions.
Linear Steering
Position
Sensor Mounting
The wired end of the wheel angle sensor is
attached to the right steering cylinder using band
clamps, screw and lock-nuts, and the mounting
bracket.

GVM Prowler SmarTrax Installation Manual
14
The other end of the wheel angle sensor is
attached to the moving arm of the steering
linkage using the provided band clamps, screw,
and locknuts, and the mounting bracket.

Manual # 016-0190-020
15
C H A P T E R
6
START-UP PROCEDURES
After installing the SmarTrax on your machine, always follow these start-up pro-
cedures.
Make sure the Steering Position Sensor does not over-extend or over-
compress when turning the wheels.
Turn the wheels fully from side to side numerous times to remove air
from the hydraulic system.
Important: Time the wheels for a full left to right and right to
left time of approximately 6 seconds. Refer to the Universal
Kit Manual for additional instructions on this.

GVM Prowler SmarTrax Installation Manual
16
Notes:

RAVEN INDUSTRIES
LIMITED WARRANTY
WHAT IS COVERED?
This warranty covers all defects in workmanship or materials in your Raven
Flow Control Product under normal use, maintenance, and service.
HOW LONG IS THE COVERAGE PERIOD?
This warranty coverage runs for 12 months from the purchase date of your
Raven Flow Control Product. This warranty coverage applies only to the
original owner and is not transferrable.
HOW CAN YOU GET SERVICE?
Bringthedefectivepart,and proof of date of purchase, to your local dealer. If
your dealer agrees with the warranty claim, he will send the part, and proof
of purchase to his distributor or to Raven for final approval.
WHAT WILL RAVEN INDUSTRIES DO?
When our inspection proves the warranty claim, we will, at our option, repair
or replace the defective part and pay for return freight.
WHAT DOES THIS WARRANTY NOT COVER?
Raven Industries will not assume any expense or liability for repairs made
outsideourplantwithoutwritten consent. We arenotresponsiblefordamage
toanyassociated equipment or product and will notbe liableforlossofprofit
or other special damages. The obligation of this warranty is in lieu of all
other warranties, expressed or implied, and no person is authorized to
assume for us any liability. Damages caused by normal wear and tear, mis-
use, abuse, neglect, accident, or improper installation and maintenance are
not covered by this warranty.

GVMProwler Supplement& InstallationManual(P/N016-0190-020Rev C02/08)
Notice: Thisdocumentand theinformation provided arethe property ofRaven Industries,Inc.and
may only be used as authorized by Raven Industries, Inc. All rights reserved under the copyright laws.
RavenIndustries
FlowControls Division
P.O. Box 5107
Sioux Falls, SD 57117-5107
TollFree800-243-5435
Fax [phone]
www.ravenprecision.com
[email protected]